Zinc ingot hydraulic pretreatment device

By designing a hydraulic pretreatment device for zinc ingots, the device utilizes a hydraulic mechanism and a cutting mechanism to punch and shear the zinc ingots, thus solving the problem of low pretreatment efficiency for large zinc ingots and improving heating and melting efficiency.

CN224088049UActive Publication Date: 2026-04-07JIANGXI FANYUAN ALLOY MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Large zinc ingots need to be processed and refined before reacting with the binder metal in cemented carbide. Existing technology lacks an effective pretreatment device, resulting in low efficiency of subsequent heating and melting.

Method used

Design a hydraulic pretreatment device for zinc ingots, which uses a hydraulic mechanism and a cutting mechanism to punch and shear the zinc ingots with a cutting blade, and adjust the cutting size to improve the heating and melting efficiency.

Benefits of technology

This process effectively refines zinc ingots, improving the efficiency of subsequent heating and melting.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224088049U_ABST
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Abstract

The utility model discloses a zinc ingot hydraulic pretreatment device which comprises a machine frame, a hydraulic cylinder, a hydraulic oil tank, an oil pump, an electromagnetic reversing valve, a material ejecting mechanism and a material cutting frame, the hydraulic oil tank is installed on the top of the machine frame, and the oil pump and the electromagnetic reversing valve are installed on the hydraulic oil tank. Two working oil ports of the electromagnetic reversing valve are connected with two connectors of the hydraulic cylinder through an upper hydraulic pipe and a lower hydraulic pipe respectively, an oil inlet of the oil pump is connected with the hydraulic oil tank through an oil suction pipe, an oil outlet of the electromagnetic reversing valve is connected with an oil return pipe, and the oil return pipe is connected with the hydraulic oil tank. The material jacking mechanism is fixedly installed at the bottom end of a piston rod of the hydraulic cylinder, the material cutting frame is installed on the portion, below the material jacking mechanism, of the machine frame, and a plurality of material cutting knives are installed on the material cutting frame. Through the hydraulic mechanism and the cutting mechanism, the zinc ingot can be punched and sheared, and the size of the punched zinc ingot can be adjusted by adjusting the mounting position of the cutter, so that the subsequent heating and melting efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of zinc ingot pretreatment technology, and in particular to a hydraulic pretreatment device for zinc ingots. Background Technology

[0002] Hard alloys typically consist of hard phases such as tungsten carbide and binder phases such as cobalt and nickel. During hard alloy recycling, zinc can form a low-melting-point alloy with the binder metals (such as cobalt and nickel). At a certain temperature, zinc and the binder metals form a zinc-cobalt solid solution alloy, thereby separating the binder metal from the hard alloy, disrupting its structure, and transforming the dense alloy into a loose hard phase framework, facilitating subsequent separation and recovery of the hard and binder phases.

[0003] Zinc is used as a raw material for the recycling of cemented carbide. It is generally produced and transported in the form of zinc ingots. Before large zinc ingots react with cemented carbide by heating, they need to be processed into smaller pieces to facilitate subsequent heating and melting, and reaction with the binder metal in the cemented carbide. This utility model provides a zinc ingot pretreatment device. Utility Model Content

[0004] The purpose of this invention is to provide a hydraulic pretreatment device for zinc ingots.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0006] A hydraulic pretreatment device for zinc ingots includes a frame, a hydraulic cylinder, a hydraulic oil tank, an oil pump, a solenoid directional valve, a top-loading mechanism, and a cutting frame. The frame is a rectangular frame structure. The hydraulic cylinder is mounted on the lower top side of the frame. The hydraulic oil tank is mounted on the top of the frame. The oil pump and the solenoid directional valve are mounted on the hydraulic oil tank. The solenoid directional valve is a two-position four-way solenoid directional valve. The two working ports of the solenoid directional valve are connected to the two interfaces of the hydraulic cylinder through upper and lower hydraulic pipes, respectively. The oil inlet of the solenoid directional valve is... One end of the oil supply pipe is connected to the oil delivery pipe, and the other end of the oil supply pipe is connected to the oil outlet of the oil pump. The oil inlet of the oil pump is connected to the hydraulic oil tank through the oil suction pipe. The oil outlet of the electromagnetic reversing valve is connected to the oil return pipe, and the oil return pipe is connected to the hydraulic oil tank. The top material mechanism is fixedly installed at the bottom end of the piston rod of the hydraulic cylinder. The cutting frame is installed on the frame below the top material mechanism. Multiple cutting blades are installed on the cutting frame. The top material mechanism includes a top plate and top blocks. Multiple top blocks are fixedly installed below the top plate. The multiple top blocks and multiple cutting blades are staggered.

[0007] Furthermore, the cutting rack has several blade grooves on both sides, and the cutting blade has a long strip structure with both ends inserted into the blade grooves.

[0008] Furthermore, an inclined sliding plate is installed at the bottom of the cutting rack.

[0009] Furthermore, a hydraulic gauge is installed on the inlet end of the electromagnetic directional valve.

[0010] Furthermore, the oil inlet end of the oil suction pipe is provided with a filter cover, and the filter cover is provided with filter holes.

[0011] In summary, this utility model has the following beneficial effects: This utility model can punch and shear zinc ingots through a hydraulic mechanism and a cutting mechanism. By adjusting the installation position of the cutting blade, the size of the zinc ingot after punching and cutting can be achieved, thereby improving the efficiency of subsequent heating and melting. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the internal structure of a hydraulic oil tank;

[0014] Figure 3 This is a top view of the cutting rack;

[0015] Figure 4 This is a cross-sectional view of the cutting rack.

[0016] In the diagram, 1. Frame; 2. Hydraulic cylinder; 3. Hydraulic oil tank; 4. Oil pump; 5. Solenoid directional valve; 6. Hydraulic gauge; 7. Upper hydraulic pipe; 8. Lower hydraulic pipe; 9. Piston rod; 10. Top plate; 11. Top block; 12. Cutting rack; 13. Sliding plate; 14. Oil suction pipe; 15. Oil delivery pipe; 16. Oil return pipe; 17. Working oil port; 18. Filter cover; 19. Knife groove; 20. Cutting knife. Detailed Implementation

[0017] The present invention will be further described in detail below with reference to the accompanying drawings. The technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0018] like Figure 1As shown, a zinc ingot hydraulic pretreatment device includes a frame 1, a hydraulic cylinder 2, a hydraulic oil tank 3, an oil pump 4, a solenoid directional valve 5, a top-loading mechanism, and a cutting frame 12. The frame 1 is a rectangular frame structure. The hydraulic cylinder 2 is installed on the lower side of the top of the frame 1. The hydraulic oil tank 3 is installed on the top of the frame 1. The oil pump 4 and the solenoid directional valve 5 are installed on the hydraulic oil tank 3. The solenoid directional valve 5 is a two-position four-way solenoid directional valve. The two working oil ports 17 of the solenoid directional valve 5 are connected to the two interfaces of the hydraulic cylinder 2 through the upper hydraulic pipe 7 and the lower hydraulic pipe 8, respectively. The oil inlet of the solenoid directional valve 5 is connected to one end of the oil delivery pipe 15. The other end of 5 is connected to the oil outlet of the oil pump 4. The oil inlet of the oil pump 4 is connected to the hydraulic oil tank 3 through the oil suction pipe 14. The oil outlet of the electromagnetic reversing valve 5 is connected to the return oil pipe 16. The return oil pipe 16 is connected to the hydraulic oil tank 3. The rise and fall of the piston rod 9 is controlled by the electromagnetic reversing valve 5. The top material mechanism is fixedly installed at the bottom end of the piston rod 9 of the hydraulic cylinder 2. The cutting frame 12 is installed on the frame 1 below the top material mechanism. Multiple cutting blades 20 are installed on the cutting frame 12. The top material mechanism includes a top plate 10 and a top block 11. Multiple top blocks 11 are fixedly installed below the top plate 10. The multiple top blocks 11 and multiple cutting blades 20 are staggered.

[0019] Furthermore, the cutting rack 12 has several blade grooves 19 on both sides, and the cutting blade 20 has a long strip structure. The two ends of the cutting blade 20 are inserted into the blade grooves 19. The cutting blade 20 can be selectively placed in the blade grooves 19 to adjust the size of the zinc material after cutting. At the same time, this structure facilitates the replacement of the cutting blade 20.

[0020] Furthermore, the bottom of the cutting rack 12 is equipped with an inclined sliding plate 13, which slides the shredded zinc material to the material collection position to avoid material accumulation.

[0021] Furthermore, a hydraulic gauge 6 is installed on the inlet end of the electromagnetic directional valve 5 to monitor whether the hydraulic oil circuit is blocked.

[0022] Furthermore, such as Figure 2 As shown, the oil inlet end of the oil suction pipe 14 is provided with a filter cover 18, and the filter cover 18 is provided with filter holes. By setting the filter cover 18, impurities in the hydraulic oil tank 3 are filtered, reducing the risk of oil circuit blockage.

[0023] Working principle: Place the cutting blade 20 into the corresponding blade slot 19, adjust the cutting size, and then place the zinc ingot to be cut onto the cutting rack 12. Start the oil pump 4 and control the solenoid reversing valve 5 to move the piston rod 9, which drives the top plate 10 and top block 11 to move downward, pressing down on the upper end of the zinc ingot. The cutting blade 20 cuts the zinc ingot. The cut zinc material slides along the sliding plate 13 to the material collection area. After the cutting is completed, the solenoid reversing valve 5 reverses, the piston rod 9 moves upward, and a new zinc ingot to be processed is manually replaced onto the cutting rack 12. Repeat the above operation to process the next zinc ingot.

[0024] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A hydraulic pretreatment device for zinc ingots, characterized in that: The system includes a frame (1), a hydraulic cylinder (2), a hydraulic oil tank (3), an oil pump (4), a solenoid directional valve (5), a top-loading mechanism, and a cutting frame (12). The frame (1) is a rectangular frame structure. The hydraulic cylinder (2) is installed on the lower side of the top of the frame (1). The hydraulic oil tank (3) is installed on the top of the frame (1). The oil pump (4) and the solenoid directional valve (5) are installed on the hydraulic oil tank (3). The solenoid directional valve (5) is a two-position four-way solenoid directional valve. The two working ports (17) of the solenoid directional valve (5) are connected to the two interfaces of the hydraulic cylinder (2) through the upper hydraulic pipe (7) and the lower hydraulic pipe (8), respectively. The oil inlet of the solenoid directional valve (5) is connected to one end of the oil delivery pipe (15). The other end of the oil supply pipe (15) is connected to the oil outlet of the oil pump (4). The oil inlet of the oil pump (4) is connected to the hydraulic oil tank (3) through the oil suction pipe (14). The oil outlet of the electromagnetic reversing valve (5) is connected to the return oil pipe (16). The return oil pipe (16) is connected to the hydraulic oil tank (3). The top material mechanism is fixedly installed at the bottom end of the piston rod (9) of the hydraulic cylinder (2). The cutting frame (12) is installed on the frame (1) below the top material mechanism. Multiple cutting blades (20) are installed on the cutting frame (12). The top material mechanism includes a top plate (10) and a top block (11). Multiple top blocks (11) are fixedly installed below the top plate (10). Multiple top blocks (11) and multiple cutting blades (20) are staggered.

2. The zinc ingot hydraulic pretreatment device according to claim 1, characterized in that: The cutting rack (12) has several knife grooves (19) on both sides. The cutting knife (20) has a long strip structure and both ends of the cutting knife (20) are inserted into the knife grooves (19).

3. The zinc ingot hydraulic pretreatment device according to claim 1, characterized in that: The bottom of the cutting rack (12) is equipped with an inclined sliding plate (13).

4. The zinc ingot hydraulic pretreatment device according to claim 1, characterized in that: A hydraulic gauge (6) is installed on the inlet end of the electromagnetic directional valve (5).

5. The zinc ingot hydraulic pretreatment device according to claim 1, characterized in that: The oil inlet end of the oil suction pipe (14) is provided with a filter cover (18), and the filter cover (18) is provided with filter holes.