Automatic chip removal device for mold machining

Abstract

The utility model is suitable for the technical field of mould processing, and provides an automatic chip removal device for mould processing, which comprises a box body, the brush pad is mounted in the box body in a sliding manner through an adjusting block and is used for cleaning scraps; the sliding groove is formed in the box body, and a sliding block connected with the adjusting block is installed in the sliding groove in a sliding mode; the threaded rod is rotationally installed outside the box body, and the sliding block is arranged outside the threaded rod in a threaded and sleeving mode; the servo motor is fixed on the outer wall of the box body and is used for driving the threaded rod to rotate; the collecting assembly is arranged on the box body and used for collecting mold machining chippings. According to the automatic chip removal device for mold machining, chips generated by mold machining can be received, swept and stored in a centralized mode, manual cleaning is not needed, and therefore manpower is effectively saved.

Description

Technical Field

[0001] This utility model belongs to the field of mold processing technology, and in particular relates to an automatic chip removal device for mold processing. Background Technology

[0002] Mold processing refers to the process of manufacturing mold tools capable of producing parts or products using specialized mechanical equipment and processes. Mold processing includes steps such as design, manufacturing, assembly, and debugging, and involves a variety of processes such as milling, drilling, grinding, electrical discharge machining (EDM), and wire cutting.

[0003] During the milling, drilling, and grinding processes, molds generate chips and debris. These wastes fall directly onto the surface of the processing equipment, polluting the processing environment. Collection is mostly done manually, which is time-consuming and labor-intensive. Utility Model Content

[0004] This utility model provides an automatic chip removal device for mold processing, which aims to solve the problem mentioned in the background art that the chip collection method for mold processing is mostly manual sweeping, which is time-consuming and labor-intensive.

[0005] To solve the above problems, this utility model is implemented as follows: an automatic chip removal device for mold processing, comprising: a housing; a brush pad slidably mounted in the housing via an adjusting block for cleaning chips; a groove provided on the housing, in which a slider connected to the adjusting block is slidably mounted; a threaded rod rotatably mounted on the outside of the housing, with the slider threadedly sleeved on the outside of the threaded rod; a servo motor fixed to the outer wall of the housing for driving the threaded rod to rotate; and a collection assembly provided on the housing for collecting mold processing chips.

[0006] Preferably, the collection assembly includes a card plate fixed to the bottom of the box, a collection box slidably installed in the card plate for collecting mold processing debris, and a discharge port disposed at the bottom of the box and directly above the collection box for discharging debris. The collection box is equipped with a handle for providing an operating grip point.

[0007] Preferably, the top of the housing is equipped with a clamp, a filter box and an air pump. A suction pipe connected to the filter box is clamped inside the clamp. The air inlet of the air pump is connected to the side of the filter box away from the suction pipe. The suction pipe is provided with multiple suction ports.

[0008] Preferably, a support frame is installed on the top of the clamp, and the support frame is provided with Velcro. An isolation cover is attached to the Velcro and placed outside the support frame. The isolation cover can be placed outside the mold processing environment to isolate the processing environment.

[0009] Preferably, the filter box consists of an outer shell mounted on the housing, a baffle detachably mounted on the outer shell for closing the outer shell, a support ring fixed on the baffle, and a filter bag mounted on the support ring for collecting and filtering dust.

[0010] Preferably, the isolation cover is provided with an observation window for assisting in displaying the mold processing progress, and the bottom of the box is equipped with support legs for supporting the box. The bottom of the support legs and the bottom of the card plate are on the same horizontal line, and the card plate is L-shaped.

[0011] Preferably, the bottom of the adjusting block is provided with an adhesive sheet, the brush pad is attached to the bottom of the adjusting block by the adhesive sheet and contacts the inner wall of the housing, and the servo motor is covered with a protective shell for protecting the servo motor.

[0012] Compared with related technologies, the automatic chip removal device for mold processing provided by this utility model has the following advantages:

[0013] Beneficial effects:

[0014] Compared with existing technologies, the automatic chip removal device for mold processing provided in this solution achieves automatic cleaning, collection, and filtration of chips through integrated design, greatly improving the cleanliness and work efficiency during mold processing. The design of adjusting blocks and brush pads enables effective cleaning of chips at different positions and angles. The introduction of a servo motor enables automatic adjustment of the brush pads, improving cleaning flexibility and effectiveness. The collection components facilitate centralized collection and subsequent processing of chips. The combination of a suction pipe and air pump effectively removes fine chips and dust, maintaining a clean working environment. The isolation cover design reduces the impact on operators and the surrounding environment during processing. The filter box and filter bag ensure the cleanliness of the exhaust air. The addition of an observation window allows operators to clearly observe the mold processing progress. The protective shell design improves the reliability and service life of the servo motor. Attached Figure Description

[0015] Figure 1 This is a front view structural diagram of an automatic chip removal device for mold processing provided by this utility model;

[0016] Figure 2 This is a front sectional view of an automatic chip removal device for mold processing provided by this utility model;

[0017] Figure 3 This is a schematic diagram of the main sectional view of the filter box in this utility model;

[0018] Figure 4 This is a three-dimensional structural diagram of the support frame and the isolation cover in this utility model.

[0019] Reference numerals: 1. Box body; 2. Adjusting block; 3. Brush pad; 4. Slide groove; 5. Slider; 6. Threaded rod; 7. Servo motor; 8. Card plate; 9. Collection box; 10. Discharge port; 11. Clamp; 12. Dust suction pipe; 13. Filter box; 14. Air pump; 15. Support frame; 16. Velcro; 17. Isolation cover; 18. Outer shell; 19. Support ring; 20. Filter bag; 21. Observation window. Detailed Implementation

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0021] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0022] This utility model embodiment provides an automatic chip removal device for mold processing, such as... Figure 1-4 As shown, the automatic chip removal device for mold processing includes: a housing 1; a brush pad 3 slidably mounted inside the housing 1 via an adjusting block 2 for cleaning debris; a slide groove 4 disposed on the housing 1, in which a slider 5 connected to the adjusting block 2 is slidably mounted; a threaded rod 6 rotatably mounted outside the housing 1, with the slider 5 threadedly sleeved on the outside of the threaded rod 6; a servo motor 7 fixed to the outer wall of the housing 1 for driving the threaded rod 6 to rotate; and a collection assembly disposed on the housing 1 for collecting mold processing debris.

[0023] In this embodiment, the housing 1 serves as the main structure of the entire automatic chip removal device, providing a closed or semi-closed space to accommodate and support other components, as well as collect debris generated during mold processing, protecting the processing environment from debris contamination. It also provides a centralized area for debris collection. The adjusting block 2 is slidably installed inside the housing 1 and connected to the brush pad 3, used to adjust the position of the brush pad 3 for more effective debris cleaning, improving cleaning efficiency. This allows the brush pad 3 to adapt to debris cleaning needs at different positions and angles. The brush pad 3 directly cleans debris generated during mold processing, replacing traditional manual cleaning methods, saving manpower and time, and improving work efficiency. Efficiency is improved by the following mechanism: When the threaded rod 6 rotates, it drives the slider 5 to slide within the groove 4 via the threaded connection, thereby moving the adjusting block 2 and the brush pad 3. This enables the brush pad 3 to automatically adjust, allowing it to move flexibly according to the distribution of debris, thus improving the cleaning effect. The threaded rod 6 drives the slider 5 to slide within the groove 4. Through the threaded transmission method, precise control of the slider 5 is achieved, making the movement of the brush pad 3 more stable and reliable. The servo motor 7 provides a stable power source, enabling the automatic rotation of the threaded rod 6, which in turn drives the automatic movement of the slider 5 and the brush pad 3. The collection component collects the debris, facilitating subsequent processing and recycling, further reducing the hassle of manual operation.

[0024] In a further preferred embodiment of the present invention, the collecting component includes a card plate 8 fixed to the bottom of the box body 1, a collecting box 9 slidably installed in the card plate 8 for collecting mold processing debris, and a discharge port 10 disposed at the bottom of the box body 1 and directly above the collecting box 9 for discharging debris. The collecting box 9 is equipped with a handle for providing an operating grip point.

[0025] In this embodiment, the card plate 8 serves as a support and guide structure for the collection box 9, ensuring that the collection box 9 can slide smoothly within the card plate 8, providing a mounting base for the collection box 9, and restricting the movement direction of the collection box 9, so that the debris can fall accurately into the collection box 9. The collection box 9 serves as a temporary storage container for debris, making it easy to collect the debris for subsequent processing or recycling. The sliding installation design makes the collection box 9 easy to remove and replace, improving the convenience of operation. The discharge port 10 is used to output the swept debris into the collection box 9, avoiding the scattering and contamination of debris. The handle provides a gripping point for the operator, making it easy for the operator to remove and replace the collection box 9, improving the convenience and safety of operation, and allowing the operator to easily move the collection box 9, reducing the trouble and labor intensity of manual operation.

[0026] In a further preferred embodiment of the present invention, a clamp 11, a filter box 13 and an air pump 14 are installed on the top of the box 1. A suction pipe 12 connected to the filter box 13 is clamped in the clamp 11. The air inlet of the air pump 14 is connected to the side of the filter box 13 away from the suction pipe 12. The suction pipe 12 is provided with multiple suction ports.

[0027] In this embodiment, the clamp 11 is used to fix and support the suction pipe 12, ensuring a stable connection between the suction pipe 12 and the filter box 13, providing an installation base for the suction pipe 12, and ensuring the stability and reliability of the suction pipe 12 during operation. The suction pipe 12 is used to suck up fine debris and dust generated during mold processing. The fine debris and dust are sucked into the suction pipe 12 through the suction port, avoiding the pollution of the processing environment and equipment by these tiny particles, and improving the cleanliness of the working environment. Through the filtration effect of the filter box 13, the fine debris and dust are separated from the air, avoiding damage to the air pump 14 and subsequent processing equipment by these particles, and ensuring the cleanliness of the exhaust air. The air pump 14 is used to provide the power required for the suction pipe 12 to suck up fine debris and dust, providing a stable airflow for the suction pipe 12, so that the suction pipe 12 can continuously and effectively suck up fine debris and dust generated during mold processing, improving the dust collection efficiency.

[0028] In a further preferred embodiment of the present invention, a support frame 15 is installed on the top of the clamp 11, and a Velcro 16 is provided on the support frame 15. An isolation cover 17 is attached to the Velcro 16 and is fitted outside the support frame 15. The isolation cover 17 can be fitted outside the mold processing environment to isolate the processing environment.

[0029] In this embodiment, the support frame 15 serves as the support structure for the isolation cover 17, ensuring that the isolation cover 17 can be stably fitted outside the mold processing environment. It provides the installation base for the isolation cover 17 and ensures the stability and reliability of the isolation cover 17 during operation, preventing the processing process from being affected by the isolation cover 17 shaking or falling off. The Velcro 16 allows the isolation cover 17 to be easily installed on the support frame 15, and it is also easy to quickly disassemble and replace when needed, improving the convenience of operation. The isolation cover 17 effectively isolates the mold processing environment, reducing the impact of debris, dust, and noise generated during processing on operators and the surrounding environment, improving the cleanliness and safety of the working environment. At the same time, the detachable design of the isolation cover 17 makes it easy to clean and replace, maintaining a long-term isolation effect.

[0030] In a further preferred embodiment of the present invention, the filter box 13 consists of an outer shell 18 mounted on the box body 1, a baffle detachably mounted on the outer shell 18 for closing the outer shell 18, a support ring 19 fixed on the baffle, and a filter bag 20 mounted on the support ring 19 for collecting and filtering dust.

[0031] In this embodiment, the outer shell 18 ensures the structural stability and durability of the filter box 13, while preventing dust leakage during the filtration process and protecting the surrounding environment. The baffle is used to close the opening of the outer shell 18, forming a closed filtration space. The design of the baffle makes it easy to clean and maintain the inside of the filter box 13, while ensuring the sealing during the filtration process and improving the filtration efficiency. The design of the support ring 19 allows the filter bags 20 to be evenly distributed inside the outer shell 18, increasing the filtration area and filtration efficiency, while ensuring the stability of the filter bags 20. As the core filtration component of the filter box 13, the filter bags 20 have high-efficiency filtration performance, effectively removing dust particles from the air and ensuring the cleanliness of the exhaust air. At the same time, the replaceable design of the filter bags 20 makes them easy to clean and replace, extending the service life of the filter box 13.

[0032] In a further preferred embodiment of the present invention, the isolation cover 17 is provided with an observation window 21 for assisting in displaying the progress of mold processing, and the bottom of the box 1 is provided with a support leg for supporting the box 1. The bottom of the support leg and the bottom of the card plate 8 are located on the same horizontal line, and the card plate 8 is L-shaped.

[0033] In this embodiment, the observation window 21 is used to assist in displaying the mold processing progress, allowing operators to clearly observe the situation during the mold processing process. The design of the observation window 21 allows operators to understand the mold processing progress without entering the isolation cover 17, improving the convenience and safety of operation. At the same time, the observation window 21 can also play a supervisory role to ensure that the mold processing process meets the quality requirements. The design of the support legs allows the box 1 to be placed stably on the ground, avoiding the impact on the processing process due to the shaking or tilting of the box 1. The L-shaped card plate 8 not only provides the installation base for the collection box 9, but also increases the stability of the entire device. In addition, the design that the bottom of the card plate 8 and the bottom of the support leg are on the same horizontal line makes the entire device more stable when placed, avoiding tipping or shaking caused by an unstable center of gravity.

[0034] In a further preferred embodiment of the present invention, the bottom of the adjusting block 2 is provided with an adhesive sheet, the brush pad 3 is attached to the bottom of the adjusting block 2 by the adhesive sheet and contacts the inner wall of the housing 1, and the servo motor 7 is covered with a protective shell for protecting the servo motor 7.

[0035] In this embodiment, the adhesive sheet design allows the brush pad 3 to be easily attached and detached from the bottom of the adjusting block 2, facilitating replacement or cleaning as needed. Simultaneously, the adhesive sheet ensures a tight connection between the brush pad 3 and the adjusting block 2, preventing loosening during operation and ensuring effective cleaning. The brush pad 3 design increases the contact area with the inner wall of the housing 1, improving cleaning efficiency. Furthermore, the softness and elasticity of the brush pad 3 allow it to adapt to different shapes and surfaces of the inner wall of the housing 1, ensuring thorough and uniform cleaning. The protective shell design enhances the reliability and lifespan of the servo motor 7, preventing malfunctions or damage caused by dust, debris, or other contaminants entering the servo motor 7. Additionally, the protective shell provides sound insulation and vibration damping, reducing noise and vibration from the servo motor 7 during operation.

[0036] In summary, compared with related technologies, this device, through its integrated design, achieves automatic cleaning, collection, and filtration of debris, greatly improving the cleanliness and efficiency of the mold processing process. The design of the adjusting block 2 and brush pad 3 enables effective cleaning of debris at different positions and angles. The introduction of the servo motor 7 enables automatic adjustment of the brush pad 3, improving cleaning flexibility and effectiveness. The collection component facilitates centralized collection and subsequent processing of debris. The combination of the suction pipe 12 and air pump 14 effectively removes fine debris and dust, maintaining a clean working environment. The design of the isolation cover 17 reduces the impact on operators and the surrounding environment during processing. The composition of the filter box 13 and filter bag 20 ensures the cleanliness of the exhaust air. The addition of the observation window 21 allows operators to clearly observe the mold processing progress. The design of the protective shell improves the reliability and service life of the servo motor 7.

[0037] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. An automatic chip removal device for mold processing, characterized in that, include: Box; A brush pad for cleaning debris is slidably installed inside the box via an adjusting block; A sliding groove is provided on the housing, and a slider connected to the adjusting block is slidably installed in the sliding groove; A threaded rod mounted on the outside of the housing is rotated, and the slider is threadedly sleeved on the outside of the threaded rod; A servo motor fixed to the outer wall of the housing for driving the threaded rod to rotate; A collection component is installed on the housing to collect mold processing debris.

2. The automatic chip removal device for mold processing as described in claim 1, characterized in that, The collection assembly includes a card plate fixed to the bottom of the box, a collection box slidably installed in the card plate for collecting mold processing debris, and a discharge port located at the bottom of the box and directly above the collection box for discharging debris. The collection box is equipped with a handle for providing an operating grip point.

3. The automatic chip removal device for mold processing as described in claim 2, characterized in that, The top of the housing is equipped with a clamp, a filter box and an air pump. A suction pipe connected to the filter box is clamped in the clamp. The air inlet of the air pump is connected to the side of the filter box away from the suction pipe. The suction pipe has multiple suction ports.

4. The automatic chip removal device for mold processing as described in claim 3, characterized in that, The top of the clamp is equipped with a support frame, and the support frame is provided with Velcro. An isolation cover is attached to the Velcro and placed outside the support frame. The isolation cover can be placed outside the mold processing environment to isolate the processing environment.

5. The automatic chip removal device for mold processing as described in claim 3, characterized in that, The filter box consists of an outer shell mounted on the housing, a baffle detachably mounted on the outer shell for closing the outer shell, a support ring fixed on the baffle, and a filter bag mounted on the support ring for collecting and filtering dust.

6. The automatic chip removal device for mold processing as described in claim 4, characterized in that, The isolation cover is provided with an observation window for assisting in displaying the mold processing progress. The bottom of the box is equipped with support legs for supporting the box. The bottom of the support legs and the bottom of the card plate are on the same horizontal line. The card plate is L-shaped.

7. The automatic chip removal device for mold processing as described in claim 1, characterized in that, The bottom of the adjustment block is provided with an adhesive sheet, and the brush pad is attached to the bottom of the adjustment block and in contact with the inner wall of the housing through the adhesive sheet. The servo motor is covered with a protective shell to protect the servo motor.

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