Zipper polishing machining device
By designing a zipper polishing device that uses feeding rollers and receiving rollers to transport zippers, and combining multiple polishing mechanisms and a vision inspection module, the problem of burrs and unevenness on the zipper teeth surface is solved, achieving automated polishing and improving the yield and consistency of zippers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-07
AI Technical Summary
In the current zipper production process, burrs or unevenness exist on the zipper teeth, causing problems such as difficulty in opening and closing or damage to clothing. Existing solutions are time-consuming and inconsistent.
A zipper polishing processing device is adopted, including a feeding roller, a receiving roller, multiple polishing mechanisms and a controller. The zipper is horizontally conveyed by a conveying mechanism. The multiple polishing mechanisms are arranged at intervals along the conveying direction. The contact pressure is adjusted by a rotating grinding head and a lifting motor. Combined with a vision inspection module and a dust collection mechanism, automated polishing is achieved.
It improves the yield rate of zippers, saves labor costs, ensures consistent polishing, and reduces production costs.
Smart Images
Figure CN224088651U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of zip fastener production and manufacture, specifically relates to a zip fastener polishing device. BACKGROUND
[0002] With the progress of society and the development of the era, people's requirements for their own clothes are getting higher and higher. Under the drive of such a big environment, the garment manufacturing industry has developed unprecedentedly, and most clothes need to be installed with zippers.
[0003] In the process of realizing the utility model, the inventor found that at least the following problems exist in the prior art
[0004] In the existing zip fastener production process, burrs or unevenness may exist on the surface of the zip fastener teeth after stamping or injection molding, which causes the zip fastener to open and close poorly or damage the clothes. The existing solution includes manual sandpaper polishing or semi-automatic mechanical polishing. Manual operation is time-consuming and inconsistent. UTILITY MODEL CONTENTS
[0005] The utility model aims at the deficiencies of the prior art and provides a zip fastener polishing device that can solve the problem of burrs on the zip fastener teeth by optimizing the processing structure, thereby helping to improve the yield of zip fasteners.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0007] A zip fastener polishing device includes a processing box, a conveying mechanism arranged in the processing box, multiple polishing mechanisms, and a controller. The conveying mechanism and the multiple polishing mechanisms are connected to the controller. The conveying mechanism includes a feeding roller and a receiving roller arranged in parallel. The feeding roller and the receiving roller convey the zip fastener along the conveying direction. The multiple polishing mechanisms are arranged at intervals along the conveying direction. The polishing mechanism includes a rotating grinding head and a lifting motor. One end of the lifting motor is connected to the rotating grinding head, and the other end of the lifting motor is perpendicular to the inside of the processing box.
[0008] In some possible embodiments, at least part of the polishing mechanisms are arranged inside the top of the processing box, and / or at least part of the polishing mechanisms are arranged inside the bottom of the processing box.
[0009] In some possible embodiments, multiple visual detection modules are further included. The visual detection modules are connected to the controller and are arranged at intervals on the top of the processing box. The detection end of the visual detection module faces the zip fastener.
[0010] In some possible embodiments, multiple guide rollers are further included. The multiple guide rollers are arranged at intervals along the conveying direction.
[0011] In some possible implementation manners, two adjacent guide rollers are provided with a foam block parallel to the conveying direction.
[0012] In some possible implementation manners, a dust suction mechanism is further included and is arranged at intervals on the top, bottom and side of the processing box.
[0013] In some possible implementation manners, the dust suction mechanism is provided with a dust suction pipe, and the distance between the dust suction port of the dust suction pipe and the rotary grinding head is 10-15 mm.
[0014] In some possible implementation manners, the rotary grinding head is provided with a metal grinding wheel or a ceramic brush.
[0015] In some possible implementation manners, the controller is a PLC controller or an embedded controller.
[0016] In some possible implementation manners, a filter is mounted on the side of the processing box, and a fan and an activated carbon layer are arranged in the filter.
[0017] One of the above technical solutions has the following beneficial effects
[0018] The utility model discloses a processing structure is optimized, and the zip fastener is driven by the feeding roller and the material receiving roller, realizes horizontal conveying zip fastener, simultaneously, a plurality of polishing mechanisms are arranged at intervals along the conveying direction X, and a plurality of polishing mechanisms can polish zip fastener tooth surface simultaneously, saves manpower cost, solves the problem that zip fastener has burrs or unevenness, and through control lift motor adjustment rotary grinding head and the distance between zip fastener tooth surface, namely according to the material quality of zip fastener, adjusts the contact area of rotary grinding head and zip fastener tooth surface, can control rotary grinding head and zip fastener contact pressure, helps to improve zip fastener yield. BRIEF DESCRIPTION OF DRAWINGS
[0019] The features, advantages and technical effects of the exemplary embodiments of the utility model will be described below with reference to the drawings.
[0020] Figure 1 It is the structural schematic diagram of the utility model.
[0021] Figure 2 It is the connection schematic diagram of each component of the utility model.
[0022] Among them, the sign explanation is as follows:
[0023] 1-Processing box;
[0024] 2-Controller;
[0025] 31-Feeding roller;
[0026] 32 - Take-up roller;
[0027] 41-Rotary grinding head;
[0028] 42-Lifting motor;
[0029] 5-Visual inspection module;
[0030] 6-Guide rollers;
[0031] X - Conveying direction. Detailed Implementation
[0032] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.
[0033] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be interpreted as indicating or implying relative importance.
[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] The present invention will be further described in detail below with reference to the accompanying drawings, but this is not intended to limit the present invention.
[0036] Example 1
[0037] In the current zipper production process, after the zipper teeth are stamped or injection molded, their surface may have burrs or unevenness, which can cause the zipper to not open and close smoothly or damage clothing. Existing solutions include manual sanding or semi-automatic mechanical sanding. Manual operation is time-consuming and has poor consistency.
[0038] like Figure 1The utility model discloses a zip fastener polishing device, including processing box 1, the conveying mechanism that sets up in processing box 1, a plurality of polishing mechanism and controller 2, and conveying mechanism and a plurality of polishing mechanism are connected in controller 2, conveying mechanism includes parallelly arranged feeding roller 31 and material receiving roller 32, and feeding roller 31 and material receiving roller 32 are along the conveying direction X conveying zip fastener, and a plurality of polishing mechanism are along the conveying direction X interval arrangement, and polishing mechanism includes rotary grinding head 41 and lift motor 42, and one end of lift motor 42 is connected to rotary grinding head 41, and the other end of lift motor 42 is perpendicular to processing box 1 inside, the utility model discloses by optimizing processing structure, and zip fastener is driven by feeding roller 31 and material receiving roller 32, realizes horizontal conveying zip fastener, simultaneously, a plurality of polishing mechanism are along the conveying direction X interval arrangement, and a plurality of polishing mechanism can polish simultaneously zip fastener tooth surface, saves manpower cost, solves the problem that zip fastener exists burr or uneven, and through control lift motor 42 adjustment rotary grinding head 41 and the distance between zip fastener tooth surface, namely according to the material quality of zip fastener, adjusts the contact area of rotary grinding head 41 and zip fastener tooth surface, can control rotary grinding head 41 and the contact pressure of zip fastener, help to improve zip fastener's yield.
[0039] Need to explain, processing box 1 plays the role of bearing each mechanism, is equipped with different partition, feeding roller 31, material receiving roller 32 and polishing mechanism are located in different partition, and the partition of polishing mechanism is provided with the through hole for zip fastener to pass through, and built-in slide rail and driving motor, and driving motor can drive feeding roller 31 and material receiving roller 32 effect, so that zip fastener moves along the conveying direction X. Rotary grinding head 41 has high-speed motor drive, can replace different mesh sand wheel or nylon brush. Controller 2 is PLC controller or single-chip microcomputer, and the control conveying mechanism, a plurality of polishing mechanism, to control polishing parameter, and polishing parameter includes but is not limited to the rotating speed of feeding roller 31 and material receiving roller 32, the distance between rotary grinding head 41 and zip fastener tooth surface, can also accept the acquisition signal of other detection module.
[0040] In the zip fastener polishing device according to the utility model, at least a part of polishing mechanism is arranged in the top inner side of processing box 1, and / or, at least part of polishing mechanism is arranged in the bottom inner side of processing box 1. Specifically, a part of polishing mechanism can be arranged above the zip fastener conveying direction X, and another part of polishing mechanism can be arranged below the zip fastener conveying direction X, forming a double-station design, realizing synchronous polishing of the upper and lower tooth surfaces of the zip fastener, which helps to save labor cost and thus reduce the production cost of the zip fastener.
[0041] In the zip fastener polishing machining device according to the utility model, a plurality of visual detection modules 5 are further included, the visual detection modules 5 are connected to the controller 2, the plurality of visual detection modules 5 are arranged at the top of the machining box 1 at intervals, and the detection end of the visual detection module 5 faces the zip fastener directly.Through the detection of different visual detection modules 5, the quality before and after polishing can be compared, and data can be transmitted to the upper computer or the controller 2, so that the operator can monitor and adjust the polishing parameters in real time.
[0042] In the zip fastener polishing machining device according to the utility model, a plurality of guide rollers 6 are further included, the plurality of guide rollers 6 are arranged at intervals along the conveying direction X, and the guide rollers 6 play a guiding role on the zip fastener belt, so that the zip fastener belt is conveyed along the conveying direction X.
[0043] In the zip fastener polishing machining device according to the utility model, adjacent two guide rollers 6 are provided with foam blocks, and the foam blocks are parallel to the conveying direction X.In detail, after the zip fastener belt is polished by one of the polishing mechanisms, the foam block is used for cleaning, so that the accumulation of debris is avoided, and the zip fastener belt is conveyed to the next polishing mechanism for polishing, and the foam block plays a role in cleaning the debris on the surface of the zip fastener belt.
[0044] In the zip fastener polishing machining device according to the utility model, the rotary grinding head 41 is provided with a metal grinding wheel or a ceramic brush.In detail, the rotary grinding head 41 is adjusted according to the material of the zip fastener, and the metal grinding wheel or the ceramic brush is replaced, which is helpful to improve the polishing effect of the zip fastener.
[0045] The working principle of the utility model is as follows:
[0046] The utility model optimizes the machining structure, drives the zip fastener belt by the feeding roller 31 and the material collecting roller 32, realizes horizontal conveying of the zip fastener belt, meanwhile, a plurality of polishing mechanisms are arranged at intervals along the conveying direction X, the plurality of polishing mechanisms can polish the zip fastener tooth surface at the same time, labor cost is saved, the problem of burrs or unevenness of the zip fastener is solved, and the distance between the rotary grinding head 41 and the zip fastener tooth surface is adjusted by controlling the lifting motor 42, that is, according to the material of the zip fastener, the contact area of the rotary grinding head 41 and the zip fastener tooth surface is adjusted, the contact pressure of the rotary grinding head 41 and the zip fastener can be controlled, and the yield of the zip fastener is improved.
[0047] Embodiment two
[0048] Different from embodiment one, the embodiment further includes a dust collection mechanism, the dust collection mechanism is arranged at the top, the bottom and the side of the machining box 1 at intervals, the dust collection mechanism can maintain the cleanliness of the internal environment of the machining box 1, and the splashing of impurities and debris is avoided to affect the polishing effect.The dust collection mechanism is provided with a dust collection pipe, the distance between the dust collection port of the dust collection pipe and the rotary grinding head 41 is 10mm-15mm, the dust collection port of the dust collection pipe is close to the rotary grinding head 41, which is helpful to improve the dust collection effect and avoid the splashing of impurities and debris to affect the polishing effect.
[0049] Other structures are the same as embodiment one, and will not be repeated here.
[0050] Embodiment three
[0051] Different from embodiment one, the controller 2 of the embodiment is a PLC controller 2 or an embedded controller 2. The PLC controller adopts a programmable memory for internally storing programs, performing user-oriented instructions such as logical operation, sequential control, timing, counting and arithmetic operation, and controlling various types of machinery or production processes through digital or analog input / output. The embedded controller includes a microprocessor chip, a timer, a sequence generator or a controller to control electronic devices or apparatuses, and can complete various automation processing tasks such as monitoring and control. The PLC controller or the embedded controller is a model that can be directly purchased on the market. A filter is installed on the side of the processing box 1, and a fan and an activated carbon layer are arranged in the filter to avoid external dust or impurities from entering the inside of the processing box 1 and affecting the polishing effect of the zipper.
[0052] Other structures are the same as embodiment one, and will not be repeated here.
[0053] According to the disclosure and teaching of the above description, those skilled in the art of the present application can also make changes and modifications to the above embodiments. Therefore, the present application is not limited to the above specific embodiments, and any obvious improvements, replacements or modifications made by those skilled in the art on the basis of the present application all belong to the protection scope of the present application. In addition, although some specific terms are used in the present specification, these terms are only for convenience of explanation and do not constitute any limitation on the present application.
Claims
1. A zipper polishing and processing device, characterized in that, It includes a processing box (1), a conveying mechanism, multiple grinding mechanisms and a controller (2) disposed in the processing box (1), wherein the conveying mechanism and the multiple grinding mechanisms are all connected to the controller (2); The conveying mechanism includes a feeding roller (31) and a receiving roller (32) arranged in parallel, and the feeding roller (31) and the receiving roller (32) convey the zipper along the conveying direction (X); Multiple grinding mechanisms are spaced apart along the conveying direction (X). Each grinding mechanism includes a rotary grinding head (41) and a lifting motor (42). One end of the lifting motor (42) is connected to the rotary grinding head (41), and the other end of the lifting motor (42) is perpendicular to the inside of the processing box (1).
2. The zipper polishing and processing device as described in claim 1, characterized in that: At least a portion of the grinding mechanism is located on the inner top side of the processing box (1), and / or at least a portion of the grinding mechanism is located on the inner bottom side of the processing box (1).
3. The zipper polishing and processing device as described in claim 1, characterized in that: It also includes multiple vision inspection modules (5), which are connected to the controller (2). The multiple vision inspection modules (5) are spaced apart on the top of the processing box (1), and the inspection end of the vision inspection module (5) is facing the zipper.
4. The zipper polishing and processing device as described in claim 1, characterized in that: It also includes a plurality of guide rollers (6), which are spaced apart along the conveying direction (X).
5. The zipper polishing and processing device as described in claim 4, characterized in that: Two adjacent guide rollers (6) are provided with foam blocks, which are parallel to the conveying direction (X).
6. The zipper polishing and processing device as described in claim 1, characterized in that: It also includes a dust collection mechanism, which is spaced apart at the top, bottom and sides of the processing box (1).
7. The zipper polishing and processing device as described in claim 6, characterized in that: The dust collection mechanism is equipped with a dust collection pipe, and the distance between the dust collection port of the dust collection pipe and the rotating grinding head (41) is 10mm-15mm.
8. The zipper polishing and processing device as described in claim 1, characterized in that: The rotary grinding head (41) is equipped with a metal grinding wheel or a ceramic brush.
9. The zipper polishing and processing device as described in claim 1, characterized in that: The controller (2) is a PLC controller (2) or an embedded controller (2).
10. The zipper polishing and processing device as described in claim 1, characterized in that: A filter is installed on the side of the processing box (1), and a fan and an activated carbon layer are provided inside the filter.