Valve body polishing device with protective jig

By designing a valve body grinding device for protective fixtures, convenient installation and disassembly are achieved using threaded rods and semi-threaded grooves. Dust is effectively collected through inclined fine screens and dust collection boxes, solving the problem of unsatisfactory dust treatment in existing devices and improving production efficiency and equipment protection.

CN224088660UActive Publication Date: 2026-04-07ZHEJIANG SHUANGKE VALVE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing valve body grinding devices are not effective in dust control. Dust adsorption systems are inconvenient to install and easily lead to energy waste, affecting production efficiency.

Method used

A valve body grinding device with protective fixtures was designed, including a support platform, a coarse screen, a fine screen, a fan, and a dust collection box. It can be easily installed and disassembled through a threaded rod and a semi-threaded groove, and the inclined fine screen and dust collection box can effectively collect dust.

Benefits of technology

It achieves efficient dust collection and separation, protects human health and mechanical equipment, reduces maintenance difficulty and energy consumption, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The valve body polishing device with the protection jig comprises a supporting table, a coarse screen, a polishing assembly and a clamping assembly are fixedly arranged on the upper surface of the supporting table, a bustle pipe is fixedly arranged on the lower surface of the supporting table, a fine screen, a draught fan and a dust collecting box are arranged below the coarse screen, and the fine screen, the draught fan and the dust collecting box are all located in the bustle pipe. One or more threaded rods are arranged on the inner wall of the peripheral side of the surrounding pipe, half-threaded grooves are formed in the two corresponding side faces of the fine screen and the dust collecting box, and the half-threaded grooves and the threaded rods are located on the same horizontal plane. According to the valve body polishing device with the protection jig, a threaded rod and a dust collection box are arranged in a surrounding pipe, half-threaded grooves are formed in the two sides of a fine screen, the threaded rod is driven by the threaded grooves to rotate, the effect of manual mounting and dismounting without an external tool is achieved, an air inlet is enlarged, a polishing area is completely covered, and the polishing efficiency is improved. Effective collection of dust is achieved, and the problem that suction force at corners or gaps is not uniform is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to valve body processing technical field, concretely is a valve body polishing device with protection fixture. BACKGROUND

[0002] Valve body is one of main components of valve, it is core structural part of valve, is mainly used for connecting pipeline and controlling the flow of fluid. The valve body is designed with a passageway inside, and the passageway is opened or closed by the operating part of the valve, so as to realize the control of the flow of liquid, gas and the like.

[0003] During the valve body polishing process, the polishing assembly performs slight cutting and wear on the valve body surface, the purpose is to remove burrs, scales or uneven places on the surface, so as to achieve smooth surface quality. In this process, the removed material is separated from the valve body surface in the form of dust, which is harmful to human body and can also cause wear and tear to mechanical equipment, shorten the service life, and the dust adsorption treatment effect of the existing valve body polishing device dust treatment system is still not ideal, only the fan power is increased, which causes energy waste, and the filter or other key components are installed in the deep or narrow space inside the equipment in order to save space, lack of sufficient operation space, so that disassembly becomes difficult, increases the difficulty of maintenance, causes faults, affects production efficiency and other problems.

[0004] Therefore, a valve body polishing device with a protection fixture is proposed to solve the problems in the above. CONTENT OF THE UTILITY MODEL

[0005] In view of the deficiencies of the prior art, the utility model provides a valve body polishing device with a protection fixture, which has the advantages of convenient installation and removal, good dust absorption effect and the like, in order to achieve the above purpose, the utility model provides the following technical scheme: including support platform, the support platform upper surface is fixedly provided with coarse screen, polishing assembly, clamping assembly, the support platform lower surface is fixedly provided with surrounding pipe, the coarse screen below is provided with fine screen, fan and dust collecting box, the fine screen, the fan and the dust collecting box are all in the surrounding pipe interior;

[0006] The surrounding pipe circumferential side inner wall all is provided with one and more than one threaded rod, the fine screen and the dust collecting box corresponding two side faces all are set up half screw groove, the half screw groove and the threaded rod are in the same horizontal plane.

[0007] Preferably, the threaded rod opposite two ends are provided with fixing pieces, one end of the fixing piece is fixedly connected with the surrounding pipe inner surface, and the threaded rod is rotatably connected with the fixing piece through a rotating rod.

[0008] Preferably, the two inner surfaces of the surrounding pipe are fixedly provided with support plate one and support plate two, and the inner vertical surfaces of the support plate one and the support plate two are provided with inclined grooves.

[0009] Preferably, the inclined grooves are provided at the same inclination angle as the fine screen, and the fixing members are fixedly arranged on the side surfaces of the inclined grooves.

[0010] Preferably, the outer surface of the surrounding pipe is provided with hole one and hole two, and the hole two is tightly attached to the contacted part of the fine screen.

[0011] Preferably, the hole two is provided at the same inclination angle as the fine screen, and the included angle between the lower surface of the hole two and the upper surface of the fine screen is greater than or equal to 180° and less than 270°.

[0012] Preferably, the bottom of the surrounding pipe is provided with an air outlet.

[0013] Compared with the prior art, the valve body polishing device with the protection jig has the following beneficial effects:

[0014] 1. The valve body polishing device with the protection jig is provided with a threaded rod inside the surrounding pipe, half-thread grooves are arranged on the two sides of the dust collecting box and the fine screen, the threaded grooves drive the threaded rod to rotate, and the effect of manual installation and disassembly without external tools is achieved.

[0015] 2. The valve body polishing device with the protection jig is provided with an enlarged air inlet, which completely covers the polishing area, effectively collects dust, and solves the problem of uneven suction in corners or gaps.

[0016] 3. The valve body polishing device with the protection jig is provided with an inclined fine screen, which effectively separates impurities, ensures that internal components are not damaged, and prolongs the service life.

[0017] 4. The valve body polishing device with the protection jig is provided with a fan and a dust collecting box to collect metal dust generated during polishing, avoid human body inhaling these dusts, long-term or high-concentration exposure to dusts to cause lung cancer, and ensure that dusts do not enter mechanical equipment to cause wear and tear and shorten the service life, thereby achieving the protection effect on human body and machinery. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a schematic diagram of the internal structure of the utility model;

[0019] Figure 2 is a schematic diagram of the position structure of the lower threaded rod and the surrounding pipe of the utility model;

[0020] Figure 3It is the upper threaded rod and the surrounding pipe position structure schematic view of the utility model;

[0021] Figure 4 It is the fine screen and the support plate position structure schematic view of the utility model;

[0022] Figure 5 It is the fine screen and the support plate side structure schematic view of the utility model;

[0023] Figure 6 It is the hole one, hole two structure schematic view of the utility model;

[0024] Figure 7 It is the fine screen structure schematic view of the utility model;

[0025] Figure 8 It is the dust collecting box structure schematic view of the utility model;

[0026] Figure 9 It is the fixed part, threaded rod and rotating rod structure schematic view of the utility model.

[0027] In the drawing: 1, support table; 2, coarse screen; 3, surrounding pipe; 4, fine screen; 5, fan; 6, dust collecting box; 7, half thread groove; 8, threaded rod; 9, fixed part; 10, rotating rod; 11, inclined surface groove; 12, hole one; 13, support plate one; 14, polishing assembly; 15, clamping assembly; 16, air outlet; 17, hole two; 18, support plate two. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0029] Embodiment:

[0030] Please refer to Figure 1 - Figure 9 A valve body polishing device with a protection jig in the embodiment comprises a support table 1, a coarse screen 2, a polishing assembly 14 and a clamping assembly 15 are fixedly arranged on the upper surface of the support table 1, a surrounding pipe 3 is fixedly arranged on the lower surface of the support table 1, a fine screen 4, a fan 5 and a dust collecting box 6 are arranged below the coarse screen 2, and the fine screen 4, the fan 5 and the dust collecting box 6 are all inside the surrounding pipe 3;

[0031] One or more than one threaded rod 8 is arranged on the inner wall of the surrounding pipe 3, a half thread groove 7 is formed in the corresponding two side surfaces of the fine screen 4 and the dust collecting box 6, and the half thread groove 7 and the threaded rod 8 are in the same horizontal plane.

[0032] The grinding range is completely covered by the coarse screen 2, the air inlet is enlarged, the dust dispersion is reduced, the fan 5 is electrically connected with the external power supply line, the clamping assembly 15 fixes the valve body, ensures that the valve body remains stable during the grinding process, prevents processing errors or safety accidents caused by vibration or displacement, the grinding assembly 14 grinds the valve body, the impurities generated during the grinding process of the valve body fall through the coarse screen 2, when the larger particles contact the fine screen 4, they are blocked, the smaller particles are attracted by the fan 5 and pass through the fine screen 4 to continue to fall, and when passing through the dust collecting box 6, they are attached to the filter, the filtered air is discharged from the air outlet 16, the filtering is completed, the dust is prevented from entering the air, and harm to the human body is avoided, when the dust collecting box 6 and the fine screen 4 are given a force outwardly or inwardly, the half-thread grooves 7 opened on the two sides of the dust collecting box 6 and the fine screen 4 will drive the threaded rod 8 to rotate, and then the dust collecting box 6 and the fine screen 4 can move smoothly inside and outside the surrounding pipe 3, and the disassembly and installation can be completed without external tools.

[0033] The opposite ends of the threaded rod 8 are provided with fixing members 9, one end of the fixing member 9 is fixedly connected with the inner surface of the surrounding pipe 3, and the threaded rod 8 is rotationally connected with the fixing member 9 through the rotating rod 10;

[0034] The diameter of the rotating connection part of the fixing member 9 and the threaded rod 8 is smaller than the diameter of the threaded rod 8, so that the dust collecting box 6 and the fine screen 4 are prevented from contacting the threaded rod 8 and being scratched when moving, and the contact part of the fixing member 9 and the threaded rod 8 is tightly fitted, so that the threaded rod 8 will not be offset and affect the operation.

[0035] The corresponding two inner surfaces of the surrounding pipe 3 are fixedly provided with support plates one 13 and two 18, and the inner vertical surfaces of the support plates one 13 and two 18 are provided with inclined grooves 11;

[0036] The support plates one 13 and two 18 are inclined, so that the fine screen 4 is in an inclined state when it is inside the surrounding pipe 3, and the larger particle impurities falling from above roll down to the lower side of the fine screen 4 due to the inclination of the fine screen 4 and their own gravity, and then will not fall into the lower fan 5 to cause damage thereto.

[0037] The inclined grooves 11 are arranged at the same inclination angle as the fine screen 4, and the fixing members 9 are fixedly arranged on the side surfaces of the inclined grooves 11;

[0038] The two inclined grooves 11 form a limiting space, the fine screen 4 is inserted into the limiting space, and the contact part of the fine screen 4 and the support plates one 13 and two 18 is tightly fitted, so as to prevent the impurities falling from above from falling into the gap between the fine screen 4 and the support plates one 13 and two 18 and causing damage to the threaded rod 8.

[0039] The outer surface of the surrounding pipe 3 is provided with hole one 12 and hole two 17, and the part of hole two 17 in contact with the fine screen 4 is tightly attached.

[0040] The outer surface of hole one 12 is adjacent to the outer surface of hole two 17, and hole one 12 is close to the lower end of hole two 17, so that the fine screen 4 is inserted into the surrounding pipe 3 from hole two 17, and the impurities on the upper surface of the fine screen 4 roll to the lower side, without causing congestion, and are discharged from hole one 12.

[0041] The inclination angle of hole two 17 is consistent with the fine screen 4, and the angle between the lower surface of hole one 12 and the upper surface of the fine screen 4 is greater than or equal to 180° and less than 270°.

[0042] The height of hole one 12 is greater than the mesh diameter of the coarse screen 2, so that the larger impurities falling through the coarse screen 2 can be smoothly discharged from hole one 12, preventing internal congestion and affecting production and operation, and the contact part between the lower surface of hole one 12 and the upper surface of the fine screen 4 will not have a low-lying part, preventing impurities from accumulating and being difficult to clean.

[0043] The bottom of the surrounding pipe 3 is provided with an air outlet 16.

[0044] The bottom of the dust collection box 6 completely covers the air outlet 16, so that the bottom of the surrounding pipe 3 supports the dust collection box 6, and the dust collection box 6 will not fall during use.

[0045] The working principle of the above embodiment is as follows:

[0046] In use, the fan 5 is electrically connected to the external power supply line, the clamping assembly 15 fixes the valve body, the polishing assembly 14 polishes the valve body, and the impurities generated during the polishing process of the valve body fall through the coarse screen 2. When the larger particles contact the fine screen 4, they will be blocked and roll down to the lower side of the fine screen 4 due to the inclination of the fine screen 4 and its own gravity, and are discharged from hole one 12. Smaller particles are attracted by the fan 5 and pass through the fine screen 4 to continue to fall, and when passing through the dust collection box 6, they will be attached to the filter. The filtered air is discharged from the air outlet 16, completing the filtration. When a force is applied to the dust collection box 6 and the fine screen 4 outwardly or inwardly, the half-thread grooves 7 on both sides of the dust collection box 6 and the fine screen 4 will drive the threaded rod 8 to rotate, thereby enabling the dust collection box 6 and the fine screen 4 to move smoothly inside and outside the surrounding pipe 3, and the disassembly and installation can be completed without the need for external tools.

[0047] The mounting mode, the connecting mode or the setting mode disclosed in the embodiment are all common mechanical connecting modes, and can be implemented as long as the beneficial effects can be achieved. In addition, the electrical components appearing in the embodiment are electrically connected with the master controller and the power supply. The master controller can be a conventional known device such as a computer which plays a control role. A person skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technology also belongs to the common knowledge in the field. Therefore, the specific structure, composition and working principle of the embodiment will not be described in detail.

Claims

1. A valve body grinding device with a protective fixture, comprising a support platform (1), characterized in that: The upper surface of the support platform (1) is fixedly provided with a coarse screen (2), a grinding component (14), and a clamping component (15). The lower surface of the support platform (1) is fixedly provided with a surrounding tube (3). Below the coarse screen (2) are a fine screen (4), a fan (5), and a dust collection box (6). The fine screen (4), the fan (5), and the dust collection box (6) are all located inside the surrounding tube (3). The inner wall of the surrounding pipe (3) is provided with one or more threaded rods (8), and the fine screen (4) and the dust collection box (6) are provided with semi-threaded grooves (7) on their corresponding two sides. The semi-threaded grooves (7) and the threaded rods (8) are on the same horizontal plane.

2. The valve body grinding device with protective fixture according to claim 1, characterized in that: The threaded rod (8) is provided with fixing parts (9) at both ends. One end of the fixing part (9) is fixedly connected to the inner surface of the surrounding tube (3). The threaded rod (8) is rotatably connected to the fixing part (9) through the rotating rod (10).

3. The valve body grinding device with protective fixture according to claim 2, characterized in that: The enclosure tube (3) is fixedly provided with a support plate one (13) and a support plate two (18) on its two inner surfaces. The inner surfaces of the support plate one (13) and the support plate two (18) are provided with inclined grooves (11). The fastener (9) is fixedly provided on the side surface of the inclined groove (11).

4. A valve body grinding device with a protective fixture according to claim 3, characterized in that: The inclined groove (11) and the fine screen (4) are set at the same inclination angle.

5. A valve body grinding device with a protective fixture according to claim 1, characterized in that: The outer surface of the casing (3) is provided with hole one (12) and hole two (17), and the part of hole two (17) that contacts the fine screen (4) is in close contact.

6. A valve body grinding device with a protective fixture according to claim 5, characterized in that: The tilt angle of the second hole (17) is the same as that of the fine screen (4), and the angle between the lower surface of the first hole (12) and the upper surface of the fine screen (4) is greater than or equal to 180° and less than 270°.

7. A valve body grinding device with a protective fixture according to claim 1, characterized in that: An air outlet (16) is provided at the bottom of the enclosure pipe (3).