Antenna processing and detecting integrated device

Abstract

The utility model belongs to the technical field of antenna manufacturing and testing technologies, and discloses an antenna processing and detecting integrated device which comprises a base fixed on the ground, a rotary table is installed on the base, a processing station used for multi-procedure processing is arranged on the top of the rotary table, the rotary table is driven by a servo motor and locked by a first air cylinder, and the first air cylinder is connected with the rotary table. A machining module is arranged at the top of the rotary table through a mechanical arm. A fixed frame is fixedly mounted at the top of the rotary table, a hydraulic cylinder is mounted on the fixed frame, a piston rod on the hydraulic cylinder penetrates through the fixed frame, a connecting plate is mounted on an extending part, movable long blocks are fixedly mounted on two sides of the connecting plate, the movable long blocks are movably connected with the fixed frame, and detection equipment is detachably mounted on the connecting plate through fasteners; the detection equipment is positioned above the processing station; and a control unit is mounted on the base. By means of automatic circulation of the rotary table, machining and detection are completed at a time, meanwhile, real-time feedback can be conducted, and therefore follow-up reworking time is shortened.

Description

Technical Field

[0001] This utility model relates to the field of antenna manufacturing and testing technology, and in particular to an integrated device for antenna processing and testing. Background Technology

[0002] The antenna processing and testing integrated device is an automated equipment or system that integrates antenna manufacturing process and quality inspection function. Its core objective is to achieve efficient collaboration throughout the entire process from raw material processing to finished product inspection through integrated design, thereby improving production efficiency and product consistency.

[0003] Antennas are core components of communication systems, and their manufacturing precision and performance directly affect signal transmission quality. Traditional antenna manufacturing involves multiple processes such as cutting, bending, and welding, relying on manual labor or scattered specialized equipment, which presents the following problems:

[0004] 1) Dispersed processes: Workpieces need to be transferred between different equipment, which is inefficient and prone to errors due to multiple clamping.

[0005] 2) Lagging inspection: After processing, separate inspection is required, and defects cannot be fed back in real time, resulting in high rework costs. Therefore, we propose an integrated device for antenna processing and inspection. Utility Model Content

[0006] In view of the aforementioned problems of dispersed processes and delayed testing, this utility model is proposed.

[0007] Therefore, the purpose of this utility model is to provide an integrated device for antenna processing and testing. Its purpose is to achieve efficient collaboration throughout the entire process from raw material processing to finished product testing by integrating antenna processing and testing into a single design, thereby improving production efficiency and product consistency.

[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0009] An integrated device for antenna processing and testing includes a base fixed on the ground, a turntable mounted on the base, a processing station for multi-process processing opened on the top of the turntable, the turntable being driven by a servo motor, the turntable being locked by a first cylinder, and a processing module being provided on the top of the turntable via a robotic arm.

[0010] A fixed frame is fixedly installed on the top of the turntable. A hydraulic cylinder is installed on the fixed frame. The piston rod of the hydraulic cylinder passes through the fixed frame, and a connecting plate is installed on the protruding part. Movable blocks are fixedly installed on both sides of the connecting plate. The movable blocks are movably connected to the fixed frame. A detection device is detachably installed on the connecting plate by fasteners. The detection device is located above the processing station.

[0011] The base is equipped with a control unit for data acquisition and motion coordination.

[0012] As a technical solution of the antenna processing and testing integrated device of this utility model, wherein: an auxiliary platform is installed on the top of the base, and a plurality of through holes are opened on the top of the auxiliary platform, and the plurality of through holes are equidistantly arranged along the axial direction of the auxiliary platform; the first cylinder is installed on the bottom of the auxiliary platform and is installed on the base through a fixing seat.

[0013] The bottom of the turntable is provided with a plurality of locking holes, and the plurality of locking holes are equidistantly arranged along the axial direction of the turntable. The through hole and the locking hole are respectively corresponding and coaxial. The piston rod on the first cylinder enters the locking hole through the through hole to lock the turntable.

[0014] As a technical solution of the antenna processing and testing integrated device of this utility model, the bottom of the auxiliary platform is provided with an assembly slot, the servo motor is installed on the auxiliary platform and located in the assembly slot, and the output shaft of the servo motor passes through the auxiliary platform and is connected to the bottom of the turntable.

[0015] As a technical solution of the antenna processing and testing integrated device of this utility model, wherein: the fixed frame has sliding grooves on both sides corresponding to the moving long block, and the sliding grooves are adapted to the moving long block.

[0016] As a technical solution of the antenna processing and testing integrated device of this utility model, wherein: the inner cavity of the sliding groove has limit grooves on both sides, the movable long block has integrally formed limit strips on both sides that correspond to the limit grooves respectively, and the limit strips are adapted to the limit grooves, and the movable long block is slidably installed on the fixed frame through the sliding groove, the limit strips and the limit grooves.

[0017] As a technical solution of the antenna processing and testing integrated device of this utility model, the control unit integrates a PLC and a touch screen.

[0018] Compared with the prior art, the present invention has at least the following beneficial effects:

[0019] 1. This utility model involves placing the antenna to be processed on the processing station and activating the first cylinder. At this time, the piston rod of the first cylinder enters the locking hole through the through hole to lock the turntable. Then, the processing module processes the antenna. After this process is completed, the next process begins, and the first cylinder is reset. The servo motor is then activated, and its output shaft drives the turntable to rotate until the next process begins. Simultaneously, the first cylinder locks the turntable again, and the antenna is processed again. The above steps are repeated until the antenna is processed and enters the testing equipment. This facilitates the automatic transfer of the antenna and completes the processing in one go.

[0020] 2. This utility model, by activating the testing equipment, inspects the antenna workpiece. Simultaneously, the inspection data is transmitted to the control unit in real time, and defective products are automatically marked to reduce subsequent rework time. During this process, if the height of the testing equipment needs to be adjusted, the hydraulic cylinder is activated. The piston rod on the hydraulic cylinder extends and retracts to adjust the height of the testing equipment. At the same time, the moving block moves along the inner cavity of the slide groove, and the limiting strip moves along the inner cavity of the limiting groove to provide limiting and guiding functions, ensuring the stability of the testing equipment during movement. This facilitates the inspection of the antenna workpiece and enables real-time feedback, further reducing subsequent rework time. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0023] Figure 2 This is a schematic diagram of the half-section structure of this utility model.

[0024] Figure 3 This is a schematic diagram of the assembly structure of the base and servo motor of this utility model.

[0025] Figure 4 This is a schematic diagram of the bottom structure of the turntable of this utility model.

[0026] Figure 5 This is a schematic diagram of the separation structure of the fixing frame, the limiting plate, and the testing equipment of this utility model.

[0027] Figure 6 For the present utility model Figure 5 Enlarged structural diagram at point A in the middle.

[0028] Explanation of reference numerals in the attached figures:

[0029] In the diagram: 1. Base; 101. Auxiliary platform; 102. Through hole; 103. Assembly slot; 2. Turntable; 201. Machining station; 202. Locking hole; 3. Servo motor; 4. First cylinder; 5. Fixing frame; 501. Slide groove; 502. Limiting groove; 6. Hydraulic cylinder; 7. Connecting plate; 8. Moving block; 801. Limiting strip; 9. Testing equipment; 10. Control unit. Detailed Implementation

[0030] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0031] Reference Figures 1-6 An integrated device for antenna processing and testing is provided. This integrated device includes a base 1 fixed on the ground, a turntable 2 mounted on the base 1, and a processing station 201 for multi-process processing opened on the top of the turntable 2. The turntable 2 is driven by a servo motor 3 and locked by a first cylinder 4. A processing module is provided on the top of the turntable 2 via a robotic arm. The processing module includes a cutting head, a bending die, and a welding head, which are linked to the turntable 2 via a slide rail. The cutting head is a laser cutter, and its focal length is automatically adjusted by a stepper motor. The bending die includes a replaceable template. In application, this facilitates the cutting, bending, and welding processes of the antenna.

[0032] A fixed frame 5 is fixedly installed on the top of the turntable 2. A hydraulic cylinder 6 is installed on the fixed frame 5. The piston rod of the hydraulic cylinder 6 passes through the fixed frame 5, and a connecting plate 7 is installed on the extended part. Movable blocks 8 are fixedly installed on both sides of the connecting plate 7. The movable blocks 8 are movably connected to the fixed frame 5. A testing device 9 is detachably installed on the connecting plate 7 by fasteners. The testing device 9 is located above the processing station 201. In application, the testing device 9 can be a network analyzer or spectrum analyzer for electrical performance testing equipment, or a laser scanner or coordinate measuring machine (CMM) for mechanical performance testing equipment.

[0033] A control unit 10 for data acquisition and motion coordination is installed on the base 1.

[0034] Reference Figures 1-4 An auxiliary platform 101 is installed on the top of the base 1. The top of the auxiliary platform 101 has several through holes 102, and the several through holes 102 are equidistant along the axial direction of the auxiliary platform 101. The first cylinder 4 is installed at the bottom of the auxiliary platform 101 and is mounted on the base 1 by a fixing seat.

[0035] The bottom of the turntable 2 is provided with a number of locking holes 202, and the number of locking holes 202 are equidistant along the axial direction of the turntable 2. The through hole 102 and the locking hole 202 are respectively corresponding and coaxial. The piston rod on the first cylinder 4 enters the locking hole 202 through the through hole 102 to lock the turntable 2, so as to repeatedly lock the turntable 2 and reduce human error.

[0036] Reference Figures 1-4 The bottom of the auxiliary platform 101 is provided with an assembly slot 103. The servo motor 3 is mounted on the auxiliary platform 101 and located in the assembly slot 103. The output shaft of the servo motor 3 passes through the auxiliary platform 101 and is connected to the bottom of the turntable 2, so as to facilitate the installation of the servo motor 3 and drive the turntable 2 to rotate.

[0037] Reference Figures 4-6 The fixed frame 5 has sliding grooves 501 on both sides that correspond to the moving long block 8. The sliding grooves 501 are adapted to the moving long block 8 to play a limiting and guiding role, and at the same time ensure the stability of the detection equipment 9 during movement.

[0038] Reference Figures 4-6 The inner walls of the slide 501 are provided with limiting grooves 502. The two sides of the movable long block 8 have integrally formed limiting strips 801 that correspond to the limiting grooves 502 respectively. The limiting strips 801 are adapted to the limiting grooves 502. The movable long block 8 is slidably installed on the fixed frame 5 through the slide 501, the limiting strips 801 and the limiting grooves 502, so as to play a limiting and guiding role, and at the same time ensure the stability of the detection equipment 9 during movement.

[0039] Reference Figure 1 and Figure 3 The control unit 10 integrates a PLC and a touch screen. The control unit 10 has a built-in defect judgment algorithm. When the detection data exceeds the threshold, it triggers an audible and visual alarm and records the location of the defective product.

[0040] The working principle of this utility model is as follows: The antenna to be processed is placed on the processing station 201, and the first cylinder 4 is started. At this time, the piston rod of the first cylinder 4 enters the locking hole 202 through the through hole 102 to lock the turntable 2. Then, the processing module is used to process the antenna. When this process is completed, the next process is entered, and the first cylinder 4 is reset. Then, the servo motor 3 fixed on the auxiliary table 101 is started. At this time, the output shaft of the servo motor 3 drives the turntable 2 to rotate until the next process is entered. At the same time, the first cylinder 4 locks the turntable 2 again and processes it. The above steps are repeated until the antenna is processed and enters the detection equipment 9, so as to facilitate the automatic flow of the antenna and complete the processing in one go.

[0041] Once the antenna workpiece enters below the inspection device 9, the inspection device 9 is activated. The device then inspects the workpiece, and the inspection data is transmitted to the control unit 10 in real time. Defective products are automatically marked to reduce subsequent rework time. If the height of the inspection device 9 needs adjustment, the hydraulic cylinder 6 is activated. The piston rod on the hydraulic cylinder 6 extends and retracts to adjust the height of the inspection device 9. Simultaneously, the moving block 8 moves along the inner cavity of the slide groove 501, and the limiting strip 801 moves along the inner cavity of the limiting groove 502 to provide limiting guidance and ensure the stability of the inspection device 9 during movement. This facilitates the inspection of the antenna workpiece and provides real-time feedback, further reducing subsequent rework time.

[0042] This invention provides an integrated device for antenna processing and testing. The device automatically rotates through a turntable 2 to complete processing and testing in one go, while providing real-time feedback to reduce subsequent rework time.

[0043] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An integrated device for antenna fabrication and testing, characterized in that: Includes a base (1) fixed on the ground, on which a turntable (2) is installed. The top of the turntable (2) is provided with a processing station (201) for multi-process processing. The turntable (2) is driven by a servo motor (3) and locked by a first cylinder (4). The top of the turntable (2) is provided with a processing module via a robotic arm. A fixed frame (5) is fixedly installed on the top of the turntable (2). A hydraulic cylinder (6) is installed on the fixed frame (5). The piston rod of the hydraulic cylinder (6) passes through the fixed frame (5), and a connecting plate (7) is installed on the extended part. Movable blocks (8) are fixedly installed on both sides of the connecting plate (7). The movable blocks (8) are movably connected to the fixed frame (5). A detection device (9) is detachably installed on the connecting plate (7) by fasteners. The detection device (9) is located above the processing station (201). The base (1) is equipped with a control unit (10) for data acquisition and motion coordination.

2. The antenna processing and testing integrated device according to claim 1, characterized in that: An auxiliary platform (101) is installed on the top of the base (1). The top of the auxiliary platform (101) has several through holes (102), and the several through holes (102) are equidistantly arranged along the axial direction of the auxiliary platform (101). The first cylinder (4) is installed at the bottom of the auxiliary platform (101) and is installed on the base (1) by means of a fixing seat. The bottom of the turntable (2) is provided with a plurality of locking holes (202), and the plurality of locking holes (202) are equidistantly arranged along the axial direction of the turntable (2). The through hole (102) corresponds to and is coaxial with the locking hole (202). The piston rod on the first cylinder (4) enters the locking hole (202) through the through hole (102) to lock the turntable (2).

3. The antenna processing and testing integrated device according to claim 2, characterized in that: The bottom of the auxiliary platform (101) is provided with an assembly slot (103). The servo motor (3) is installed on the auxiliary platform (101) and located in the assembly slot (103). The output shaft of the servo motor (3) passes through the auxiliary platform (101) and is connected to the bottom of the turntable (2).

4. The antenna processing and testing integrated device according to claim 1, characterized in that: The fixed frame (5) has sliding grooves (501) on both sides that correspond to the movable long block (8), and the sliding grooves (501) are adapted to the movable long block (8).

5. The antenna processing and testing integrated device according to claim 4, characterized in that: The inner walls of the slide groove (501) are provided with limiting grooves (502). The movable long block (8) has integrally formed limiting strips (801) on both sides, which are respectively corresponding to the limiting grooves (502). The limiting strips (801) are adapted to the limiting grooves (502). The movable long block (8) is slidably installed on the fixed frame (5) through the slide groove (501), the limiting strips (801) and the limiting grooves (502).

6. The antenna processing and testing integrated device according to claim 1, characterized in that: The control unit (10) integrates a PLC and a touch screen.

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