Sand mold structure of common casting aluminum oxide product
By introducing magnetic blocks and protective cylinders into the sand mold structure of ordinary cast alumina products, the problem of dust intrusion at the pouring gate was solved, enabling rapid mold installation and stability, reducing the defect rate, and improving the quality of glass products and the service life of the kiln.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-04-07
AI Technical Summary
The existing sand mold structure for ordinary cast alumina products lacks effective protection at the pouring gate, which makes it easy for external dust and other stains to penetrate, affecting the inside of the mold, leading to an increase in porosity and crack defects, reducing the quality of glass products and the service life of the kiln.
A sand mold structure was designed, comprising a base, a lower sand mold, an upper sand mold, a magnetic block, a protective cylinder, and a protective cover. The mold can be quickly installed using the magnetic block, and the protective cylinder and protective cover can be used to block the pouring gate and prevent dust from entering.
It effectively reduces dust erosion of the mold, improves the stability and convenience of the sand mold structure, reduces porosity and crack defects, and improves the quality of glass products and the service life of the kiln.
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Figure CN224089270U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to alpha beta refractory material manufacturing technical field, concretely is a sand mould structure of ordinary casted alumina product. BACKGROUND
[0002] The common refractory material is ordinary casted alpha beta alumina product in the part behind the glass kiln melting pool, and the product is produced by black lead casting mould with the same product appearance, but the proportion of air hole and crack defects in the final product is very high in the production process, and even there are more air holes and cracks in the qualified products, when the products containing the defects are used in the glass kiln, the glass product is easy to produce air bubble defects, which affects the quality of the glass product and the service life of the glass kiln, so the problem needs to be researched, and a sand mould structure of ordinary casted alumina product is designed.
[0003] The sand mould structure of ordinary casted alumina product with the announcement number CN217514114U includes a lower convex plate, a body and a cover plate with a pouring port, the body is placed on the lower convex plate, the distance between the lower convex plate and the outer side of the body is 50-70mm, and the cover plate with the pouring port is arranged above the body, the lower convex plate of the sand mould structure can be reused, the use of resources is saved, the air hole defect occurrence rate and the crack defect occurrence rate of the ordinary casted alumina product can be reduced, the air hole proportion can be reduced by 55%, and the crack proportion can be reduced by 80%. Meanwhile, the density of the product surface within 50mm can be increased by 5%, according to the above, the sand mould structure can be well applied, but it is not convenient to block and protect the pouring port part, so that the dust and stains outside are easy to enter the sand mould through the pouring port, which often troubles the user. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a sand mould structure of ordinary casted alumina product to solve the problem that the sand mould structure can be well applied, but it is not convenient to block and protect the pouring port part, so that the dust and stains outside are easy to enter the sand mould through the pouring port.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: a sand mould structure of common casted aluminium oxide product, including base, the top of base is equipped with lower sand mould mould, the upper side of lower sand mould mould is equipped with upper sand mould mould, both sides of upper sand mould mould bottom are equipped with the piece groove, the top of lower sand mould mould below piece groove is equipped with arc magnetic attraction piece and rectangular magnetic attraction piece respectively, the top of arc magnetic attraction piece and rectangular magnetic attraction piece is adsorbed with the inner wall of piece groove, the top of lower sand mould mould between rectangular magnetic attraction piece and arc magnetic attraction piece is equipped with sand mould core, the top of lower sand mould mould below sand mould core is equipped with equal interval strip groove, the inside of strip groove is equipped with strip block, the top of strip block extends to the outside of strip groove and is connected with the bottom of sand mould core, the central position of upper sand mould mould top is equipped with pouring gate.
[0006] Preferably, the top of the upper sand mould mould outside the pouring gate is provided with a protective cylinder, and a connecting band is arranged on the outer wall of one side of the protective cylinder.
[0007] Preferably, one end of the connecting band away from the protective cylinder is provided with a protective cover, and a sealing ring is arranged on the inner wall of the protective cover.
[0008] Preferably, the corner positions at the bottom of the base are each provided with a corner seat, one side of the corner seat inside is movably connected with a guide rod, both ends of the guide rod extend to the outside of the corner seat, and the movement amplitude of the connecting seat is limited through the arrangement of the guide rod.
[0009] Preferably, the bottom end of the guide rod is provided with a connecting seat, the bottom end of the connecting seat is provided with a foot seat, corner positions inside the foot seat are each provided with a positioning hole, and the foot seat is bolted and arranged through the arrangement of the positioning hole.
[0010] Preferably, the bottom of the corner seat on one side of the guide rod is provided with a hexagon nut, an adjusting bolt is screw-mounted in the hexagon nut, the top end of the adjusting bolt extends to the outside of the hexagon nut, the bottom end of the adjusting bolt penetrates the corner seat and is rotationally connected with the top end of the connecting seat, and the height of the foot seat is adjusted through the arrangement of the adjusting bolt and the hexagon nut.
[0011] Compared with the prior art, the sand mould structure of the common casted aluminium oxide product not only reduces the erosion of dust on the sand mould core, but also achieves the purpose of easily and quickly installing the sand mould structure, ensures the stability of the sand mould structure, and improves the convenience of the sand mould structure in use.
[0012] (1) by pressing down the protective cover, the sealing ring is inserted and installed in the inside of the protective cylinder, the protective cover is covered on the top end of the protective cylinder, the pouring port is shielded by the protective cylinder and the protective cover, dust and other stains in the outside can be effectively reduced from flowing into the inside of the upper sand mold, and the erosion of dust on the sand mold core is reduced;
[0013] (2) by inserting the strip-shaped block into the inside of the strip-shaped groove, the sand mold core can be installed between the arc-shaped magnetic block and the rectangular magnetic block, the piece groove is aligned with the arc-shaped magnetic block and the rectangular magnetic block, the upper sand mold is magnetically attracted and installed on the top end of the lower sand mold, and the purpose of easily and quickly installing the sand mold structure is achieved;
[0014] (3) by rotating the adjusting bolt, the adjusting bolt rotates and slides in the inside of the hexagonal nut, the adjusting bolt drives the connecting seat to move up and down, the connecting seat drives the guide rod to slide in the inside of the angle seat, the distance between the angle seat and the foot seat is adjusted, the overall height of the sand mold structure is adjusted as required, the positioning holes are arranged in the inside of the foot seat, the bolt is penetrated through the positioning hole and screwed into the threaded hole reserved in the installation platform, the sand mold structure is bolted and positioned, the stability of the sand mold structure is ensured, and the convenience of the sand mold structure in use is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0016] Figure 2 It is a front view structure schematic view of the utility model;
[0017] Figure 3 It is a lower sand mold overhead structure schematic view of the utility model;
[0018] Figure 4 It is a three-dimensional structure schematic view of the utility model Figure 1 Enlarged structure schematic view of A place in the utility model.
[0019] In the drawing: 1, base; 2, angle seat; 3, guide rod; 4, hexagonal nut; 5, adjusting bolt; 6, connecting seat; 7, foot seat; 8, positioning hole; 9, lower sand mold; 10, upper sand mold; 11, arc-shaped magnetic block; 12, piece groove; 13, protective cylinder; 14, protective cover; 15, sealing ring; 16, connecting belt; 17, rectangular magnetic block; 18, strip-shaped groove; 19, strip-shaped block; 20, sand mold core; 21, pouring port. DETAILED DESCRIPTION
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0021] Please see Figures 1-4 An embodiment of this utility model is provided: a sand mold structure for ordinary cast alumina products, including a base 1, corner seats 2 are provided at the corner positions at the bottom of the base 1, and a guide rod 3 is movably connected to one side inside the corner seat 2, with both ends of the guide rod 3 extending to the outside of the corner seat 2.
[0022] In use, the guide rod 3 is used to limit the movement range of the connecting seat 6;
[0023] The bottom end of the guide rod 3 is provided with a connecting seat 6, the bottom end of the connecting seat 6 is provided with a foot seat 7, and the corner positions inside the foot seat 7 are provided with positioning holes 8.
[0024] In use, the positioning hole 8 is provided to allow the foot 7 to be bolted in.
[0025] The bottom of the corner seat 2 on one side of the guide rod 3 is provided with a hexagonal nut 4. An adjusting bolt 5 is installed in the internal thread of the hexagonal nut 4. The top of the adjusting bolt 5 extends to the outside of the hexagonal nut 4, and the bottom of the adjusting bolt 5 passes through the corner seat 2 and is rotatably connected to the top of the connecting seat 6.
[0026] In use, the height of the foot 7 can be adjusted by adjusting the setting of the bolt 5 and the hexagonal nut 4;
[0027] The base 1 has a lower sand mold 9 at its top, and an upper sand mold 10 is installed above the lower sand mold 9. The upper sand mold 10 has placement grooves 12 on both sides of its bottom. The lower sand mold 9, located below the placement grooves 12, has an arc-shaped magnetic block 11 and a rectangular magnetic block 17 at its top. The tops of the arc-shaped magnetic block 11 and the rectangular magnetic block 17 are attracted to the inner wall of the placement groove 12. A sand mold is installed at the top of the lower sand mold 9 between the rectangular magnetic block 17 and the arc-shaped magnetic block 11. The sand mold core 20 has a lower sand mold 9 with equally spaced strip grooves 18 on its top. Strip blocks 19 are inserted into the inside of the strip grooves 18. The top of the strip blocks 19 extends to the outside of the strip grooves 18 and connects to the bottom of the sand mold core 20. The upper sand mold 10 has a pouring gate 21 at the center of its top. The upper sand mold 10 has a protective cylinder 13 on its top outside the pouring gate 21. A connecting strip 16 is provided on the outer wall of one side of the protective cylinder 13.
[0028] In use, the connecting strap 16 is used to connect the protective cylinder 13 and the protective cover 14.
[0029] A protective cover 14 is provided at the end of the connecting belt 16 away from the protective cylinder 13, and a sealing ring 15 is provided on the inner wall of the protective cover 14;
[0030] In use, the sealing ring 15 is inserted into the upper part of the inside of the protective cylinder 13 so that the protective cover 14 can be installed on the top of the protective cylinder 13.
[0031] In this embodiment, the adjusting bolt 5 is first turned to rotate and slide inside the hexagonal nut 4, causing the adjusting bolt 5 to drive the connecting seat 6 to move up and down. This, in turn, causes the connecting seat 6 to slide the guide rod 3 inside the corner seat 2, adjusting the distance between the corner seat 2 and the foot seat 7 to adjust the overall height of the sand mold structure as needed. Then, by using bolts to pass through the positioning hole 8 and screw them into the threaded hole reserved on the mounting platform, the sand mold structure is bolted and positioned. Afterwards, by inserting the strip block 19 into the inner side of the strip groove 18, the sand mold core 20 is installed between the arc-shaped magnetic block 11 and the rectangular magnetic block 17. Finally, the placement groove 12 is aligned with the arc-shaped magnetic block 11 and the rectangular magnetic block 17. The magnetic block 17 magnetically attaches the upper sand mold 10 to the top of the lower sand mold 9, allowing for quick installation of the sand mold structure. It also facilitates the disassembly of the lower sand mold 9 and the upper sand mold 10, and the removal of the sand mold core 20. Finally, by pressing down on the protective cover 14, the sealing ring 15 is inserted into the inside of the protective cylinder 13, allowing the protective cover 14 to close on the top of the protective cylinder 13. The protective cylinder 13, together with the protective cover 14, blocks and protects the pouring port 21, effectively reducing the inflow of external dust and other contaminants into the inner side of the upper sand mold 10 through the pouring port 21, thus reducing the corrosion of the sand mold core 20 by dust and completing the use of the sand mold structure.
Claims
1. A sand mold structure for ordinary cast alumina products, characterized in that: Includes a base (1), the top of which is provided with a lower sand mold (9), and an upper sand mold (10) is installed above the lower sand mold (9). Both sides of the bottom of the upper sand mold (10) are provided with placement grooves (12). The top of the lower sand mold (9) below the placement grooves (12) is respectively provided with an arc-shaped magnetic block (11) and a rectangular magnetic block (17). The tops of the arc-shaped magnetic block (11) and the rectangular magnetic block (17) are attracted to the inner wall of the placement groove (12). A sand mold core (20) is installed at the top of the lower sand mold (9) between the block (17) and the arc-shaped magnetic block (11). The top of the lower sand mold (9) below the sand mold core (20) is provided with equally spaced strip grooves (18). A strip block (19) is inserted into the inside of the strip groove (18). The top of the strip block (19) extends to the outside of the strip groove (18) and connects to the bottom of the sand mold core (20). A pouring gate (21) is provided at the center of the top of the upper sand mold (10).
2. The sand mold structure for a common cast alumina product according to claim 1, characterized in that: The top of the upper sand mold (10) outside the pouring port (21) is provided with a protective cylinder (13), and a connecting strip (16) is provided on the outer wall of one side of the protective cylinder (13).
3. The sand mold structure for a common cast alumina product according to claim 2, characterized in that: The end of the connecting strip (16) away from the protective cylinder (13) is provided with a protective cover (14), and a sealing ring (15) is provided on the inner wall of the protective cover (14).
4. The sand mold structure for a common cast alumina product according to claim 1, characterized in that: Angle seats (2) are provided at the corner positions at the bottom of the base (1). A guide rod (3) is movably connected to one side inside the corner seat (2). Both ends of the guide rod (3) extend to the outside of the corner seat (2).
5. The sand mold structure for a common cast alumina product according to claim 4, characterized in that: The bottom end of the guide rod (3) is provided with a connecting seat (6), and the bottom end of the connecting seat (6) is provided with a foot seat (7). The corner positions inside the foot seat (7) are provided with positioning holes (8).
6. The sand mold structure for a common cast alumina product according to claim 5, characterized in that: The bottom of the corner seat (2) on one side of the guide rod (3) is provided with a hexagonal nut (4). An adjusting bolt (5) is installed in the internal thread of the hexagonal nut (4). The top end of the adjusting bolt (5) extends to the outside of the hexagonal nut (4). The bottom end of the adjusting bolt (5) passes through the corner seat (2) and is rotatably connected to the top end of the connecting seat (6).
Citation Information
Patent Citations
Sand mold structure of common casting aluminum oxide product
CN217514114U