Automatic powder pressing assembly equipment and electric ceramic plate assembly machine

Abstract

The utility model discloses an automatic powder pressing and assembling device and an electric ceramic plate assembling machine, and the automatic powder pressing and assembling device comprises a machine base; the powder pressing assembly comprises a first rotating disc rotationally arranged on the machine base, and the first rotating disc can rotate at equal angles and is used for sequentially conducting powder pressing machining and profiling machining on powder; the press-fitting assembly comprises a second rotating disc rotationally arranged on the machine base, the second rotating disc is located below the first rotating disc and partially overlaps with the first rotating disc, and the second rotating disc is used for containing and transferring the shell; and the material pushing component is located above the overlapping position of the first rotary disc and the second rotary disc, the material pushing component can transfer powder obtained after profiling machining to the second rotary disc, the powder is matched with the shell in position, and the second rotary disc can rotate at equal angles and is used for conducting press-fitting machining and hole pressing machining on the shell. The full-automatic production process from powder pressing to shell assembling is achieved through the integrated design, the production efficiency and the product quality are remarkably improved, and dust generated in the production process is effectively treated in a centralized mode.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of powder embryo forming assembly, especially to an automatic powder pressing assembly equipment and an electric ceramic plate assembling machine with the automatic powder pressing assembly equipment. BACKGROUND

[0002] In the existing electric ceramic plate manufacturing process, the main structure is usually composed of a bottom shell and an insulating heat insulation layer. The traditional production method first needs to press the powdery insulating material into an insulating heat insulation layer with a specific shape, then install the insulating heat insulation layer on the bottom shell through an oil press, and then process air holes on the insulating heat insulation layer of the main body. In addition, components such as heating bands or heating wires are assembled to complete the assembly of the electric ceramic plate.

[0003] However, this traditional manufacturing method has dispersed procedures, and the entire production process is divided into multiple independent steps, including but not limited to pressing of the insulating heat insulation layer, pressing with the bottom shell, and subsequent processing of air holes, etc. Each step usually needs to be performed at different workstations. Due to the dispersion of the above procedures, a large number of operators are needed to be responsible for the operation of each workstation during production, resulting in high consumption of human resources, and increasing the difficulty and cost of management. Moreover, the conversion between procedures depends on manual material and semi-finished product handling, which not only reduces the continuity of production, but also limits the overall production efficiency. In addition, a large amount of dust is generated during the pressing of the insulating material, and there is a lack of effective centralized treatment measures in the traditional production mode, which easily causes pollution of the working environment, affects the health of workers, and may have a negative impact on product quality. SUMMARY

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides an automatic powder pressing assembly equipment, which realizes fully automated production process from powder pressing to shell assembly through integrated design, significantly improves production efficiency and product quality, reduces manual demand and material handling, effectively centralized treatment of dust generated during production, improves the working environment, reduces production cost, is conducive to environmental protection, ensures the continuity and economy of production.

[0005] The utility model further provides an electric ceramic plate assembling machine with the automatic powder pressing assembly equipment.

[0006] According to the automatic powder pressing assembly equipment, the automatic powder pressing assembly equipment comprises:

[0007] A machine base;

[0008] A powder pressing assembly, comprising a first turntable rotatably arranged on the machine base, the first turntable being capable of rotating at equal angles and being used for sequentially pressing and shaping the powder;

[0009] The automatic powder pressing assembly equipment comprises a first rotating disc arranged on the base, a second rotating disc arranged on the base and located below the first rotating disc and partially overlapping the first rotating disc, and a pushing component connected to the base and located above the overlapping position of the first rotating disc and the second rotating disc.

[0010] The pushing component is used for transferring the pressed powder to the second rotating disc and matching the position of the shell.

[0011] The automatic powder pressing assembly equipment has the following beneficial effects: the first rotating disc for powder processing and the second rotating disc for shell placement and transfer are arranged, the two rotating discs partially overlap and can be transferred under the pushing component, the powder can be processed from pressing, molding, accurate matching with the shell, pressing, and finally processing of the air hole in the same equipment, the design greatly reduces the demand for material handling, reduces labor cost, improves production efficiency and continuity, and makes the whole production process more smooth and efficient, in addition, the highly centralized and automated operation process effectively solves the problem of difficult centralized processing of dust in the traditional process, reduces production cost, and significantly enhances the flexibility and adaptability of production.

[0012] The automatic powder pressing assembly equipment comprises a first rotating disc arranged on the base, a second rotating disc arranged on the base and located below the first rotating disc and partially overlapping the first rotating disc, and a pushing component connected to the base and located above the overlapping position of the first rotating disc and the second rotating disc.

[0013] The automatic powder pressing assembly equipment comprises a first rotating disc arranged on the base, a second rotating disc arranged on the base and located below the first rotating disc and partially overlapping the first rotating disc, and a pushing component connected to the base and located above the overlapping position of the first rotating disc and the second rotating disc.

[0014] The automatic powder pressing assembly equipment comprises a first rotating disc arranged on the base, a second rotating disc arranged on the base and located below the first rotating disc and partially overlapping the first rotating disc, and a pushing component connected to the base and located above the overlapping position of the first rotating disc and the second rotating disc.

[0015] The automatic powder pressing assembly equipment comprises a first rotating disc arranged on the base, a second rotating disc arranged on the base and located below the first rotating disc and partially overlapping the first rotating disc, and a pushing component connected to the base and located above the overlapping position of the first rotating disc and the second rotating disc.

[0016] The automatic powder pressing assembly equipment according to some embodiments of the present application, the pressing assembly component comprises a pressing assembly part and a pressing hole part, the pressing assembly part and the pressing hole part are arranged at intervals along the rotation direction of the second turntable, and the pressing assembly part and the pressing hole part are respectively used for pressing assembly processing and pressing hole processing of the shell.

[0017] The automatic powder pressing assembly equipment according to some embodiments of the present application, the pressing assembly component comprises a pressing assembly part and a pressing hole part, the pressing assembly part and the pressing hole part are arranged at intervals along the rotation direction of the second turntable, and the pressing assembly part and the pressing hole part are respectively used for pressing assembly processing and pressing hole processing of the shell.

[0018] The automatic powder pressing assembly equipment according to some embodiments of the present application, the pressing assembly component comprises a pressing assembly part and a pressing hole part, the pressing assembly part and the pressing hole part are arranged at intervals along the rotation direction of the second turntable, and the pressing assembly part and the pressing hole part are respectively used for pressing assembly processing and pressing hole processing of the shell.

[0019] The automatic powder pressing assembly equipment according to some embodiments of the present application, the pressing assembly component comprises a pressing assembly part and a pressing hole part, the pressing assembly part and the pressing hole part are arranged at intervals along the rotation direction of the second turntable, and the pressing assembly part and the pressing hole part are respectively used for pressing assembly processing and pressing hole processing of the shell.

[0020] The electric ceramic plate assembling machine according to the present application comprises the automatic powder pressing assembly equipment according to the present application.

[0021] The electric ceramic plate assembling machine according to the present application has at least the following beneficial effects: firstly, through the integrated automatic powder pressing assembly equipment, the electric ceramic plate assembling machine can realize automatic operation from powder pressing, molding to shell assembly and punching, greatly improves production efficiency, compared with the traditional distributed production process, the equipment reduces the need for manual intervention, reduces labor cost, shortens the production cycle, enables enterprises to respond to market demand more quickly, and improves market competitiveness; secondly, since the whole production process is highly automated and each component works in coordination, not only the high quality and consistency of products are ensured, but also the problem of difficult dust treatment in the traditional process is effectively solved, the production environment is improved, the health of employees is protected, and environmental protection is facilitated. This design can also more accurately control each processing step, reduce error accumulation, and further improve product quality.

[0022] Additional aspects and advantages of the present application will be described in part in the description that follows, and will become apparent in the description that follows, or will be learned by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0023] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description, taken in conjunction with the following drawings, of embodiments of the present application, wherein:

[0024] Figure 1A structure schematic view of an automatic powder pressing assembly equipment of the embodiment of the present utility model;

[0025] Figure 2 An explosion view of an automatic powder pressing assembly equipment of the embodiment of the present utility model.

[0026] Explanation of reference numerals:

[0027] Machine base 100, gantry 110, pushing material part 111;

[0028] Powder pressing assembly 200, powder material 201, first rotating disc 210, cavity 2101, powder pressing part 220, die pressing part 230, first backing plate 240;

[0029] Pressing assembly 300, shell 301, second rotating disc 310, positioning groove 3101, pressing part 320, pressing hole part 330, second backing plate 250. DETAILED DESCRIPTION

[0030] The embodiments of the present utility model are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the present utility model, and cannot be understood as limiting the present utility model.

[0031] In the description of the present utility model, it is understood that the orientation description, such as up, down, front, back, left, right, etc. The orientation or positional relationship shown in the drawing is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model.

[0032] In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, more than, etc. Understand as not including the number, above, below, etc. Understand as including the number. If there is a description of the first, the second is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.

[0033] In the description of the present utility model, unless otherwise explicitly limited, the words of setting, installation, connection, etc. Should be broadly understood, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present utility model according to the specific content of the technical scheme.

[0034] In the description of this utility model, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0035] In existing ceramic electric disc manufacturing processes, its main structure typically consists of a base shell and an insulating heat insulation layer. Traditional production methods first require pressing powdered insulating material into a specific shape to form an insulating heat insulation layer. Then, this insulating heat insulation layer is installed onto the base shell using a hydraulic press. Next, air holes are machined into the insulating heat insulation layer of the main body. In addition, components such as heating tape or heating wire are assembled to complete the assembly of the ceramic electric disc.

[0036] However, this traditional manufacturing method involves fragmented processes, with the entire production process broken down into multiple independent steps, including but not limited to pressing the insulation layer, pressing it into the base shell, and subsequent processing of vent holes. Each step typically requires different workstations. Due to this fragmented nature, a large number of operators are needed to manage each workstation, resulting in high human resource consumption and increased management difficulty and costs. Furthermore, the reliance on manual handling of materials and semi-finished products during transitions between processes reduces production continuity and limits overall production efficiency. Additionally, the pressing of insulation materials generates significant amounts of dust, and the lack of effective centralized dust control measures in traditional production models easily leads to environmental pollution, affecting worker health and potentially negatively impacting product quality.

[0037] Therefore, such as Figure 1 and Figure 2As shown, this utility model discloses an automatic powder pressing and assembly device, including a base 100, a powder pressing assembly 200, a pressing assembly 300, and a pushing component 111. The powder pressing assembly 200, the pressing assembly 300, and the pushing component 111 are all connected to the base 100. Specifically, the powder pressing assembly 200 includes a first turntable 210 rotatably mounted on the base 100. The first turntable 210 can rotate at equal angles and is used to sequentially press and shape the powder 201. The pressing assembly 300 includes a second turntable 310 rotatably mounted on the base 100. The second turntable 310 is located below the first turntable 210 and partially overlaps with it. The second turntable 310 is used to place and transport the housing 301. Furthermore, the pushing component 111 is located above the overlapping area of ​​the first turntable 210 and the second turntable 310. The pushing component 111 can transfer the pressed powder 201 to the second turntable 310 and match its position with the housing 301. The second turntable 310 can rotate at equal angles and is used for pressing and punching the housing 301. In this way, by separately setting up the first turntable 210 for processing the powder 201 and the second turntable 310 for placing and transferring the housing 301, the two partially overlap and can be transferred under the pushing component 111, allowing the powder 201 to complete the entire process from pressing and forming to precise matching and pressing with the housing 301, and finally processing the air holes, within the same equipment. This design not only greatly reduces the need for material handling and lowers labor costs, but also improves production efficiency and continuity, making the entire production process smoother and more efficient. In addition, due to the high centralization and automation of the entire operation process, the problem of difficult centralized dust treatment in traditional processes is effectively solved, which not only reduces production costs but also significantly enhances the flexibility and adaptability of production.

[0038] Refer to Figure 1 and Figure 2In some embodiments of this utility model, the powder pressing assembly 200 includes a powder pressing component 220 and a molding component 230, which are arranged at intervals along the rotation direction of the first turntable 210. The powder pressing component 220 and the molding component 230 are respectively used for pressing and molding the powder 201. This layout achieves a seamless connection from pressing the powder 201 to forming the finished product, greatly improving processing efficiency. Furthermore, since the powder pressing component 220 and the molding component 230 can work independently but in a coordinated manner, the processing of the powder 201 can be completed in the shortest possible time, while ensuring the uniformity and consistency of the product. In addition, the pressing assembly 300 includes a pressing component 320 and a punching component 330, which are arranged at intervals along the rotation direction of the second turntable 310. The pressing component 320 and the punching component 330 are respectively used for pressing and punching the housing 301. Similarly, this layout achieves seamless integration of pressing and punching the housing 301, significantly improving processing efficiency. Furthermore, since the pressing component 320 and the punching component 330 can work independently but in a coordinated manner, the processing of the housing 301 can be completed in the shortest possible time, while ensuring product uniformity and consistency. Further, the machine base 100 is connected to a gantry frame 110, and the powder pressing component 220, the pushing component 111, and the punching component 330 are linearly spaced and all mounted on the gantry frame 110. This structural design not only enhances the stability and reliability of the equipment but also facilitates unified maintenance and adjustment of each component, making it easier for operators to monitor and manage, thus improving operational safety and convenience. In addition, this design also helps to improve the integration of the equipment, save floor space, adapt to the needs of production workshops of different sizes, and further improve production efficiency and equipment flexibility. Optionally, in some embodiments of this utility model, the powder pressing component 220, the pushing component 111, and the punching component 330 are all driven by cylinders or hydraulic cylinders. It's easy to understand that using a unified power source not only simplifies system design and reduces maintenance difficulty and costs, but also improves the stability and reliability of equipment operation. It should be noted that whether pneumatic or hydraulic drive is chosen, it provides strong power support, ensuring the accuracy and timeliness of the actions of each component, meeting the demands of high-speed, high-efficiency production.

[0039] Refer to Figure 1In some embodiments of this invention, the first turntable 210 has multiple cavities 2101 evenly distributed, and the number of cavities 2101 is greater than or equal to three. The cavities 2101 are used to hold powder 201. Similarly, the second turntable 310 has multiple positioning grooves 3101 evenly distributed, and the number of positioning grooves 3101 is greater than or equal to three. The positioning grooves 3101 are used to position and hold the housing 301. By setting multiple cavities 2101 and multiple positioning grooves 3101, more processing tasks can be completed in a single operation cycle, thereby significantly improving production efficiency. Furthermore, the multi-station design helps to balance workload, reduce equipment wear, extend service life, and ensure product consistency and high quality, meeting the needs of large-scale production. Specifically, in some embodiments of this utility model, the number of cavities 2101 and positioning grooves 3101 is equal. The first turntable 210 and the second turntable 310 can rotate at the same angle to move the powder 201 and the shell 301 at equal angles. This enables a synchronous rotation mechanism of the powder 201 and the shell 301, thereby achieving a continuous and efficient automated production process, greatly improving production efficiency and product quality. Simultaneously, this design simplifies the operation process, reduces maintenance costs, and makes the entire production line smoother and more efficient. Optionally, the number of cavities 2101 and positioning grooves 3101 is eight, ensuring that each step receives sufficient processing time and improving the quality stability of the finished product. In some applications, the powder 201 is an insulating powder, and the shell 301 is an iron shell. The operator places the insulating powder into the corresponding cavity 2101 of the first turntable 210 and positions the iron shell in the corresponding positioning groove 3101 of the second turntable 310. Then, the powder pressing component 220 operates to press the insulating powder. Next, the first turntable 210 rotates, and the molding component 230 operates to mold the insulating powder, thereby pressing the insulating powder into an insulating and heat-insulating layer of the corresponding shape. Then, the pushing component 111 pushes the insulating and heat-insulating layer to the corresponding assembly position on the iron shell of the second turntable 310. Next, the second turntable 310 rotates, and the pressing component 320 operates to press the insulating and heat-insulating layer together with the iron shell. Then, the second turntable 310 rotates, and the punching component 330 operates to punch vent holes on the insulating and heat-insulating layer and the iron shell. This cycle continues to produce the main body of the ceramic disc that meets the requirements. In some embodiments, the cavity 2101 is a hollow structure. In order to ensure that the powder 201 can be stably retained in the cavity 2101 and that the pressed powder 201 can fall to the second turntable 310, a first pad 240 is provided on the lower side of the first turntable 210. For example, the first pad 240 is connected to the machine base 100 and does not rotate with the first turntable 210. The first pad 240 is provided with a through hole corresponding to the cavity 2101 at the action point of the pusher component 111, so that after the pressed powder 201 is transferred to the corresponding position, it can fall down to the second turntable 310 under the operation of the pusher component 111.Furthermore, the first pad 240 is also provided with a cavity 2101 corresponding to the cavity 2101 at the point of action of the powder pressing component 220, and a through hole corresponding to the cavity 2101 at the point of action of the molding component 230. When the powder pressing component 220 performs the powder pressing operation, it has upper and lower mating pressure heads to operate the powder 201; when the molding component 230 performs the molding operation, it also has upper and lower mating pressure heads to operate the powder 201. Similarly, a second pad 250 is provided on the lower side of the second turntable 310. For example, the second pad 250 is connected to the machine base 100 and does not rotate with the second turntable 310. The second pad 250 is provided with a through hole corresponding to the positioning groove 3101 at the point of action of the pressing component 320. When the pressing component 320 performs the pressing operation, it has upper and lower mating pressure heads to operate the housing 301 and the die-cast powder 201.

[0040] It is easy to understand that, since the number of cavities 2101 and positioning grooves 3101 are equal, in some applications, the powder pressing component 220, molding component 230, material pushing component 111, pressing component 320, and punching component 330 can be started simultaneously for processing. This parallel processing mechanism greatly shortens the processing cycle and significantly improves production efficiency. By synchronously coordinating the actions of each component, it not only accelerates the entire production process but also ensures seamless connection between each process, reduces error accumulation, and improves product consistency and quality. In addition, this design helps reduce energy consumption, improve energy utilization, achieve green production, and at the same time ensures the stability and efficiency of the production process. In some embodiments, the first turntable 210 and the second turntable 310 are driven by a single power source, which can drive the first turntable 210 and the second turntable 310 to rotate synchronously. For example, when the number of cavities 2101 and positioning grooves 3101 are both 8, that is, when the first turntable 210 and the second turntable 310 are each provided with 8 workstations, after the first turntable 210 and the second turntable 310 rotate 45° at the same time, the powder pressing component 220, the molding component 230, the material pushing component 111, the pressing component 320, and the hole pressing component 330 start running simultaneously.

[0041] In other embodiments, the powder pressing component 220, the molding component 230 and the material pushing component 111 corresponding to the first turntable 210 are started and operated, and the pressing component 320 and the punching component 330 corresponding to the second turntable 310 are started and operated, and are controlled independently. For example, the first turntable 210 and the second turntable 310 can be driven by independent power.

[0042] In other embodiments, the number of cavities and positioning slots are not equal (not shown in the figure), that is, the number of workstations set on the first turntable and the second turntable are not the same, but the rhythm of running to the pusher component workstation is the same, ensuring that the pressed powder can fall to the assembly position with the shell under the action of the pusher component.

[0043] Refer toFigure 1 and Figure 2 The electro-ceramic disc assembly machine according to an embodiment of the present invention includes an automatic powder pressing and assembly device according to an embodiment of the present invention. Firstly, through the integrated automatic powder pressing and assembly device, the electro-ceramic disc assembly machine can achieve fully automated operation from powder pressing and forming (201) to shell assembly (301) and punching, greatly improving production efficiency. Compared with traditional decentralized production processes, this equipment reduces the need for manual intervention, lowers labor costs, and shortens the production cycle, enabling enterprises to respond to market demands more quickly and improve market competitiveness. Secondly, due to the high degree of automation of the entire production process and the coordinated operation of each component, not only is the high quality and consistency of the product ensured, but the problem of difficult dust handling in traditional processes is also effectively solved, improving the production environment, protecting employee health, and contributing to environmental protection. This design can also more precisely control each processing step, reduce error accumulation, and further improve product quality.

[0044] Other components and operations of the electro-ceramic plate assembly machine according to embodiments of the present invention are known to those skilled in the art and will not be described in detail here.

[0045] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An automatic powder pressing and assembly equipment, characterized in that, include: Base; The powder pressing assembly includes a first turntable rotatably mounted on the machine base. The first turntable is capable of rotating at equal angles and is used to sequentially perform powder pressing and molding processes on the powder. The press assembly includes a second turntable rotatably disposed on the base, the second turntable being located below the first turntable and partially overlapping the first turntable, the second turntable being used for placing and transferring the housing; A feeding component is connected to the machine base. The feeding component is located above the overlap of the first turntable and the second turntable. The feeding component can transfer the pressed powder to the second turntable and match the position of the housing. The second turntable can rotate at equal angles and is used to perform pressing and hole-pressing on the housing.

2. The automatic powder pressing and assembly equipment according to claim 1, characterized in that: The first turntable has multiple cavities evenly distributed, with the number of cavities being greater than or equal to 3. The cavities are used to place the powder. The second turntable has multiple positioning grooves evenly distributed, with the number of positioning grooves being greater than or equal to 3. The positioning grooves are used to position and place the housing.

3. The automatic powder pressing and assembly equipment according to claim 2, characterized in that: The number of cavities and the number of positioning grooves are equal, and the first turntable and the second turntable can rotate at the same angle to move the powder and the shell at equal angles.

4. The automatic powder pressing and assembly equipment according to claim 3, characterized in that: The number of cavities and the number of positioning grooves are both 8.

5. An automatic powder pressing and assembly equipment according to any one of claims 1 to 4, characterized in that: The powder pressing assembly includes a powder pressing component and a molding component. The powder pressing component and the molding component are arranged at intervals along the rotation direction of the first turntable. The powder pressing component and the molding component are respectively used to perform powder pressing and molding processing on the powder.

6. An automatic powder pressing and assembly equipment according to claim 5, characterized in that: The press-fit assembly includes a press-fit component and a punch-hole component, which are arranged at intervals along the rotation direction of the second turntable. The press-fit component and the punch-hole component are used to perform press-fit processing and punch-hole processing on the housing, respectively.

7. An automatic powder pressing and assembly equipment according to claim 6, characterized in that: The powder pressing component, the molding component, the pushing component, the pressing component, and the punching component can be activated simultaneously for processing.

8. An automatic powder pressing and assembly equipment according to claim 6, characterized in that: The machine base is connected to a gantry frame, and the powder pressing component, the material pushing component, and the pressing hole component are arranged linearly at intervals and are all installed on the gantry frame.

9. An automatic powder pressing and assembly equipment according to claim 8, characterized in that: The powder pressing component, the material pushing component, and the hole pressing component are all driven by either pneumatic cylinders or hydraulic cylinders.

10. An electric ceramic plate assembly machine, characterized in that: Includes an automatic powder pressing and assembly equipment as described in any one of claims 1 to 9.

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