Anti-static efficient heat preservation tower

By introducing temperature sensors, heating plates, ion fans, and cleaning components into the insulation tower, the problems of material temperature detection and static electricity elimination are solved, thereby improving the equipment's working efficiency and material quality.

CN224090865UActive Publication Date: 2026-04-07JIANGSU XINXITE MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing insulation towers are difficult to use for temperature detection and heating of materials, have static electricity problems, and are difficult to clean the container, which affects material quality and equipment maintenance efficiency.

Method used

Temperature sensors are used for detection, heating plates are heated evenly through ceramic pads, ion fans eliminate static electricity, cleaning components are used to rinse the carrier tank, and clamping components facilitate the disassembly and replacement of the discharge valve.

Benefits of technology

It achieves uniform heating of materials and elimination of static electricity, improves equipment maintenance and work efficiency, reduces material residue and impurity adsorption, and ensures material quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat preservation, and discloses an anti-static efficient heat preservation tower which comprises a bearing frame, a bearing barrel is inserted into the bearing frame, and a fixing piece, a bearing cover, a clamping assembly, a fixing clamping base and a clamping shaft base are inserted into the top of the surface of the bearing barrel. The device is reasonable in structure, detection is conducted through the temperature sensor, the heating plate evenly heats materials through the ceramic pad, the ceramic pad can conduct heat preservation on the materials, the temperature of the materials can be kept, and material deterioration caused by too high local heat in the heating process is reduced; the heating plate can be quickly replaced, the equipment maintenance time is shortened, materials can enter the bearing barrel through the feeding valve, and the materials can flow out of the bearing barrel through the discharging valve, so that the materials can be more quickly controlled to enter and exit from the bearing barrel, the labor intensity of workers is reduced, the physical strength of the workers is saved, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of thermal insulation technology, specifically to an anti-static high-efficiency thermal insulation tower. Background Technology

[0002] An insulation tower is an industrial device used to store or process materials and maintain them within a specific temperature range. Its main structure is usually a vertical tower design, equipped with an internal insulation layer and heating device to reduce the influence of the external environment on the material temperature. It is mainly used in chemical, petroleum and food processing fields, such as maintaining the flowability of asphalt, resin and liquid chemical raw materials, or ensuring the temperature stability of reactants during storage. Its core function is to prevent materials from solidifying, crystallizing or deteriorating due to temperature changes through active temperature control or passive insulation, thereby ensuring the continuity and safety of the production process.

[0003] A heat preservation tower disclosed in Chinese utility model patent application CN219547150U, although the heat-insulating component can reduce the gas passage area, the reduced passage area in the single crystal furnace increases the airflow velocity compared to before the heat-insulating component was installed. This allows for better volatilization of oxygen-containing waste gas generated during the operation of the single crystal furnace, reducing the impact of oxygen-containing waste gas on product quality and improving product purity. The heat-insulating component can also reduce the amount of heat dissipated from the furnace to the outside by the gas, reducing the degree of heat radiation loss, which helps maintain the furnace temperature and shorten the melting time. Several circular plates are evenly distributed. The fabric forms a multi-level heat barrier, which helps reduce heat loss. However, existing heat preservation towers can only maintain the temperature by setting up the insulation layer, making it difficult to detect and heat the material temperature. When the material temperature is low, it can easily affect the quality of the material. It is also difficult to eliminate static electricity in the material, which can easily lead to fire. It is difficult to wash the support tank, which can easily leave material residue on the support tank. It is also difficult to quickly disassemble and install the equipment parts. When the equipment parts are damaged, the repair efficiency is low. It is also difficult to heat the material evenly, which can easily affect the quality of the material due to localized high temperatures. Therefore, a utility model is proposed to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an anti-static and high-efficiency heat preservation tower, which solves the problems of temperature detection and heating of materials, elimination of static electricity in materials, and rinsing of the carrying tank.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an anti-static high-efficiency heat preservation tower, comprising a support frame, a support barrel inserted inside the support frame, a fixing component inserted at the top of the support barrel, a support cover inserted on the upper surface of the support barrel, a discharge valve fixed at one end of the support barrel by a clamping assembly, a support groove formed on the upper surface of the support barrel, a heating plate inserted inside the support groove, an isolation cover connected to the top of the support groove by a support bolt, a ceramic pad on the inner side wall of the support barrel, a cleaning component at the bottom of one side of the support frame, a ladder at one end of the fixing component, a temperature sensor inserted on the lower surface of the support cover, and a feed valve and an ion fan inserted sequentially from front to back on the upper surface of the support cover.

[0008] Optionally, the clamping assembly includes a fixed clamping seat, a clamping shaft seat, a rotating clamping seat, and a clamping bolt. One end of the fixed clamping seat is provided with a clamping shaft seat, and the rotating clamping seat is rotatably connected inside the clamping shaft seat. One end of the rotating clamping seat is threaded with a clamping bolt.

[0009] Optionally, a fixed threaded block is inserted into one end of the fixed clamping seat, and a rotating threaded block is inserted into one end of the rotating clamping seat. A fixed threaded block is connected to one side of the rotating threaded block by a clamping bolt.

[0010] Optionally, the cleaning assembly includes a water tank, a water pump, a mounting base, and a nozzle. The water pump is inserted into the bottom of one side of the water tank, and the mounting base is provided on the top of one side of the water tank. The nozzle is inserted into the interior of the mounting base.

[0011] Optionally, a water tank hole is provided at the bottom of one side of the water tank, a water pump is inserted into the water tank hole, a water pipe is inserted into one end of the water pump, and a nozzle is inserted into one end of the water pipe.

[0012] Optionally, a mounting component is inserted into the top of one side of the ladder, and a fixing rod is inserted into one side of the fixing component, the fixing rod being compatible with the mounting component.

[0013] Optionally, a bearing shaft seat is provided on the top of the surface of the bearing barrel, and a bearing cover is rotatably connected inside the bearing shaft seat.

[0014] Optionally, the bearing bucket has a discharge hole at one end near the discharge valve, and a discharge pipe is inserted into the discharge hole. One end of the discharge pipe is fixed to the discharge valve by a clamping assembly.

[0015] In summary, the technical effects and advantages of this utility model are as follows:

[0016] 1. This utility model has a reasonable structure. It uses a temperature sensor for detection, and the heating plate heats the material evenly through a ceramic pad. The ceramic pad can keep the material warm and maintain its temperature, reducing the risk of material deterioration due to excessive local heat during heating. The isolation cover can be installed on the carrier barrel by tightening the bearing bolts, allowing the heating plate to be replaced and reducing equipment maintenance time. The material can enter the carrier barrel through the feed valve and flow out through the discharge valve, thus enabling faster control of material entering and leaving the carrier barrel, reducing the labor intensity of the workers, saving their physical strength, and improving work efficiency.

[0017] 2. In this utility model, by rotating the rotating clamping seat on the clamping shaft seat and tightening the clamping bolts, the clamping assembly can clamp and fix the discharge valve, allowing for disassembly and replacement of the discharge valve, thus improving work efficiency. By clipping the mounting part onto the fixing rod, the ladder can be installed on the fixing part, allowing workers to quickly install the ladder onto the carrying bucket when needed. By removing the nozzle from the fixing seat and drawing clean water from the water tank using a water pump, workers can climb the ladder with the nozzle to rinse the carrying bucket, reducing material residue inside the carrying bucket. By starting the ion fan, the ion fan blows ion air onto the material to eliminate static electricity in the material, reducing the static adsorption of dust and impurities from the air, which would affect the purity of the material. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the support frame structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the fixed clamping base structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the heating plate structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the ladder structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the water tank structure of this utility model;

[0024] Figure 7 This is a schematic diagram of the feed valve structure of this utility model.

[0025] In the diagram: 1. Support frame; 2. Support tank; 3. Fixing component; 301. Fixing rod; 4. Support cover; 5. Clamping assembly; 501. Fixed clamping seat; 502. Clamping shaft seat; 503. Rotating clamping seat; 504. Clamping bolt; 6. Discharge valve; 7. Support trough; 8. Heating plate; 9. Support bolt; 10. Isolation cover; 11. Ceramic pad; 12. Cleaning assembly; 121. Water tank; 122. Water pump; 123. Fixing seat; 124. Nozzle; 13. Ladder; 131. Mounting component; 14. Temperature sensor; 15. Feed valve; 16. Ionizing fan. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example: Reference Figures 1-7 The illustrated antistatic high-efficiency heat preservation tower includes a support frame 1, a support tank 2 inserted inside the support frame 1, a fixing member 3 inserted at the top of the surface of the support tank 2, a support cover 4 inserted on the upper surface of the support tank 2, a discharge valve 6 fixed at one end of the support tank 2 by a clamping assembly 5, a support groove 7 opened on the upper surface of the support tank 2, a heating plate 8 inserted inside the support groove 7, an isolation cover 10 connected to the top of the support groove 7 by a support bolt 9, a ceramic pad 11 provided on the inner side wall of the support tank 2, a cleaning assembly 12 provided at the bottom of one side of the support frame 1, a ladder 13 provided at one end of the fixing member 3, a temperature sensor 14 inserted on the lower surface of the support cover 4, and a feed valve 15 and an ion fan 16 inserted sequentially from front to back on the upper surface of the support cover 4.

[0028] As a preferred embodiment of this example, Figures 2 to 4As shown, a bearing bucket 2 is inserted inside the bearing frame 1. A fixing member 3 is inserted into the top of the surface of the bearing bucket 2. A discharge valve 6 is fixed to one end of the bearing bucket 2 by a clamping assembly 5. A bearing groove 7 is formed on the upper surface of the bearing bucket 2. A heating plate 8 is inserted inside the bearing groove 7. An isolation cover 10 is connected to the top of the bearing groove 7 by a bearing bolt 9. A ceramic pad 11 is provided on the inner side wall of the bearing bucket 2. A temperature sensor 14 is inserted into the lower surface of the bearing cover 4. A feed valve 15 is inserted into the upper surface of the bearing cover 4. During use, the temperature sensor 14 detects the temperature inside the bearing bucket 2. The heating plate 8 is activated to keep the inside of the bearing bucket 2 warm. The ceramic pad 11 can conduct heat evenly and slowly, allowing the heating plate 8 to heat the material evenly through the ceramic pad 11. Thus, the ceramic pad 11 can keep the material warm. To better maintain the temperature of the material, when the temperature sensor 14 detects that the temperature inside the carrying tank 2 is low, the heating plate 8 can be used to heat the material evenly, which can better maintain the temperature of the material and reduce the risk of material deterioration due to excessive local heat during heating. By tightening the bearing bolt 9, the isolation cover 10 can be installed on the carrying tank 2, so that if the heating plate 8 is damaged, the staff can replace it in time, reducing the time for equipment maintenance and improving work efficiency. By opening the feed valve 15, the material can quickly enter the carrying tank 2 through the feed valve 15, and by opening the discharge valve 6, the material can quickly flow out of the carrying tank 2 through the discharge valve 6, which can control the entry and exit of the material in the carrying tank 2 more quickly, reducing the labor intensity of the staff, saving their physical strength, and improving work efficiency.

[0029] like Figures 2 to 7As shown, in this embodiment, a bearing bucket 2 is inserted into the inside of the bearing frame 1, and a bearing cover 4 is inserted into the upper surface of the bearing bucket 2. A bearing shaft seat is provided on the top of the surface of the bearing bucket 2, and the bearing cover 4 is rotatably connected inside the bearing shaft seat. A discharge valve 6 is fixed to one end of the bearing bucket 2 through a clamping assembly 5. A discharge hole is opened at the end of the bearing bucket 2 near the discharge valve 6, and a discharge pipe is inserted into the discharge hole. The discharge valve 6 is fixed to one end of the discharge pipe through the clamping assembly 5. The clamping assembly 5 includes a fixed clamping seat 501, a clamping shaft seat 502, a rotating clamping seat 503, and a clamping bolt 504. A clamping shaft seat 502 is provided at one end of the fixed clamping seat 501, and a rotating clamping seat 503 is rotatably connected inside the clamping shaft seat 502. A clamping bolt 504 is threaded through the end of the clamping seat 501. A fixed threaded block is inserted into one end of the fixed clamping seat 501. A rotating threaded block is inserted into one end of the rotating clamping seat 503. A fixed threaded block is connected to one side of the rotating threaded block via the clamping bolt 504. A cleaning assembly 12 is provided at the bottom of one side of the support frame 1. The cleaning assembly 12 includes a water tank 121, a water pump 122, a fixed seat 123, and a nozzle 124. The water pump 122 is inserted into the bottom of one side of the water tank 121. A fixed seat 123 is provided at the top of one side of the water tank 121. The nozzle 124 is inserted inside the fixed seat 123. A water tank hole is opened at the bottom of one side of the water tank 121. The water pump 122 is inserted into the inside of the water tank hole. A water pipe is inserted into one end of the water pump 122, and the nozzle 124 is inserted into the other end of the water pipe. One end of component 3 is equipped with a ladder 13, and a mounting component 131 is inserted into the top of one side of the ladder 13. A fixing rod 301 is inserted into one side of the fixing component 3. The fixing rod 301 and the mounting component 131 are mutually compatible. An ion fan 16 is inserted into the upper surface of the bearing cover 4. The main function of the ion fan 16 is to remove static electricity. It has excellent static removal performance and prevents static pollution and damage. It is an ideal device for preventing electrostatic discharge in electronic production lines and for personal static protection areas such as maintenance benches. It is designed for local areas and features small size, light weight, and easy installation. During use, by rotating the rotating clamping seat 503 on the clamping shaft seat 502, by placing the discharge valve 6 into the clamping assembly 5, and by tightening the clamping bolt 504, it is possible to... The rotating clamping seat 503 is fixed on the fixed clamping seat 501, thereby allowing the clamping assembly 5 to clamp and fix the discharge valve 6. In case of equipment damage, the discharge valve 6 can be quickly disassembled and replaced, improving work efficiency. By supporting the ladder 13 on the ground and by snapping the mounting part 131 onto the fixing rod 301, the ladder 13 can be installed on the fixing part 3. This allows the ladder 13 to be quickly installed on the carrying tank 2 when needed by the operator. By removing the nozzle 124 from the fixing seat 123 and drawing clean water from the water tank 121 by the water pump 122, the operator can climb the ladder 13 with the nozzle 124 to rinse the carrying tank 2, thus facilitating the rinsing of the carrying tank 2.This allows for better cleaning of the carrying container 2, reducing material residue inside. By activating the ion fan 16, ion air is blown onto the material, eliminating static electricity and reducing the amount of dust and impurities attracted by static electricity, thus minimizing any impact on material purity.

[0030] The working principle of this practical application is as follows:

[0031] During operation, by opening the feed valve 15, the material can quickly enter the carrying tank 2. By activating the ion fan 16, ion air is blown onto the material, eliminating static electricity and reducing the amount of dust and impurities attracted by static electricity, thus minimizing the impact on material purity. The temperature sensor 14 monitors the temperature inside the carrying tank 2. Activating the heating plate 8, through the ceramic pad 11, ensures even and slow heat conduction, allowing the heating plate 8 to evenly heat the material. Heating allows the ceramic pad 11 to insulate the material, better maintaining its temperature. Simultaneously, when the temperature sensor 14 detects a low temperature inside the carrying tank 2, the heating plate 8 can evenly heat the material, further maintaining its temperature and reducing the risk of spoilage due to excessive localized heat. Opening the discharge valve 6 allows the material to flow quickly out of the carrying tank 2, enabling faster control of material movement and reducing the workload for workers, thus improving efficiency. This is achieved through rotating the clamp... The seat 503 rotates on the clamping shaft seat 502. By placing the discharge valve 6 into the clamping assembly 5, supporting the ladder 13 on the ground, and snapping the mounting piece 131 onto the fixing rod 301, the ladder 13 can be installed on the fixing piece 3. This allows the ladder 13 to be quickly installed on the carrying tank 2 when needed. By removing the nozzle 124 from the fixing seat 123, and drawing clean water from the water tank 121 by the water pump 122, the worker can climb the ladder 13 with the nozzle 124 to rinse the carrying tank 2, making it convenient to clean the carrying tank 2. Rinsing helps keep the carrying tank 2 clean and reduces material residue inside. By tightening the carrying bolt 9, the isolation cover 10 can be installed on the carrying tank 2, allowing staff to replace the heating plate 8 promptly if it is damaged, reducing maintenance time and improving work efficiency. Tightening the clamping bolt 504 fixes the rotating clamping seat 503 onto the fixed clamping seat 501, thus clamping and fixing the discharge valve 6 with the clamping assembly 5. This allows for quick disassembly and replacement of the discharge valve 6 when the equipment is damaged, further improving work efficiency.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency anti-static insulation tower, comprising a support frame (1), characterized in that: The support frame (1) has a support bucket (2) inserted inside. A fixing part (3) is inserted into the top of the surface of the support bucket (2). A support cover (4) is inserted into the upper surface of the support bucket (2). A discharge valve (6) is fixed to one end of the support bucket (2) by a clamping assembly (5). A support groove (7) is opened on the upper surface of the support bucket (2). A heating plate (8) is inserted into the inside of the support groove (7). An isolation cover (10) is connected to the top of the support groove (7) by a support bolt (9). A ceramic pad (11) is provided on the inner side wall of the support bucket (2). A cleaning assembly (12) is provided at the bottom of one side of the support frame (1). A ladder (13) is provided at one end of the fixing part (3). A temperature sensor (14) is inserted into the lower surface of the support cover (4). A feed valve (15) and an ion fan (16) are inserted into the upper surface of the support cover (4) from front to back.

2. The antistatic high-efficiency heat preservation tower according to claim 1, characterized in that: The clamping assembly (5) includes a fixed clamping seat (501), a clamping shaft seat (502), a rotating clamping seat (503), and a clamping bolt (504). One end of the fixed clamping seat (501) is provided with the clamping shaft seat (502), and the rotating clamping seat (503) is rotatably connected inside the clamping shaft seat (502). One end of the rotating clamping seat (503) is threaded through the clamping bolt (504).

3. The antistatic high-efficiency heat preservation tower according to claim 2, characterized in that: One end of the fixed clamping seat (501) is connected to a fixed threaded block, and one end of the rotating clamping seat (503) is connected to a rotating threaded block. One side of the rotating threaded block is connected to a fixed threaded block by a clamping bolt (504).

4. The antistatic high-efficiency heat preservation tower according to claim 1, characterized in that: The cleaning component (12) includes a water tank (121), a water pump (122), a mounting base (123), and a nozzle (124). The water pump (122) is inserted into the bottom of one side of the water tank (121), and the mounting base (123) is provided on the top of one side of the water tank (121). The nozzle (124) is inserted into the inside of the mounting base (123).

5. The antistatic high-efficiency heat preservation tower according to claim 4, characterized in that: A water tank hole is provided at the bottom of one side of the water tank (121). A water pump (122) is inserted into the water tank hole. A water pipe is inserted into one end of the water pump (122), and a nozzle (124) is inserted into one end of the water pipe.

6. The antistatic high-efficiency heat preservation tower according to claim 1, characterized in that: An installation component (131) is inserted into the top of one side of the ladder (13), and a fixing rod (301) is inserted into one side of the fixing component (3). The fixing rod (301) and the installation component (131) are compatible with each other.

7. The antistatic high-efficiency heat preservation tower according to claim 1, characterized in that: The top of the surface of the bearing barrel (2) is provided with a bearing shaft seat, and the bearing cover (4) is rotatably connected inside the bearing shaft seat.

8. The antistatic high-efficiency heat preservation tower according to claim 1, characterized in that: The bearing bucket (2) has a discharge hole at one end near the discharge valve (6), and a discharge pipe is inserted into the discharge hole. One end of the discharge pipe is fixed to the discharge valve (6) by a clamping assembly (5).

Citation Information

Patent Citations

  • Heat preservation tower

    CN219547150U