Flatness detection device for roadbed construction

By designing a flatness detection device for roadbed construction, which automatically detects the maximum gap in the road surface using a detachable moving mechanism and a distance sensor, the problem of low detection efficiency in existing technologies is solved, and efficient flatness detection is achieved.

CN224092283UActive Publication Date: 2026-04-07SUZHOU TRAFFIC ENG GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In existing technologies, the efficiency of roadbed flatness detection is low, and it is impossible to automatically complete the detection of the maximum gap between the ruler and the road surface, requiring a large amount of manual labor.

Method used

A flatness detection device was designed, comprising a crossbar, a support tube, a detachable moving mechanism, and a distance measuring sensor. The detachable moving mechanism drives the distance measuring sensor to move along the crossbar, automatically detecting the maximum gap in the road surface and reducing manual operation.

Benefits of technology

It enables automatic detection of maximum road surface gaps, improving detection efficiency and reducing manual labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a flatness detection device for roadbed construction, which comprises a cross rod, two ends of the cross rod are fixedly provided with supporting pipes, the bottom ends of the supporting pipes are fixedly provided with supporting plates, the cross rod is provided with a detachable moving mechanism, the detachable moving mechanism can move from one end of the cross rod to the other end of the cross rod, and the supporting plates are fixedly arranged on the cross rod. A distance measuring sensor and a control box are arranged on one side of the detachable moving mechanism, and the distance measuring sensor is used for detecting the distance between the distance measuring sensor and the top of the roadbed; a controller is arranged in the control box, the distance measuring sensor is connected with the controller, the controller is connected with a display screen, and the display screen is arranged on the outer side of the control box; according to the utility model, the distance measuring sensor is driven by the detachable moving mechanism to move along the cross rod, so that the detection of the maximum gap of the road surface can be automatically completed, the labor expenditure is reduced, and the detection efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the roadbed construction technical field, concretely relates to a flatness detection device for roadbed construction. BACKGROUND

[0002] The roadbed is the basis of the track or the road surface, and is a soil work structure formed by excavation or filling. The roadbed needs to ensure a certain flatness during construction.

[0003] The 3-meter ruler method is suitable for measuring the flatness of the compacted roadbed and road surface. One test point can be selected every 100 m. During the test process, the angle of the ruler should be paid attention to, and the ruler should be in good contact with the road surface without suspension. The eyes should be level with the plug gauge reading when measuring the gap. The plug gauge and reading process of the 3-meter ruler method requires a lot of time and manpower, and the detection efficiency is low.

[0004] In the prior art, the Chinese utility model patent document with the authorization announcement number CN218116068U discloses a roadbed flatness detection device for roadbed construction. The triangular scraper and the triangular reinforcing plate are arranged, which is beneficial to scraping the protruding part of the roadbed through the triangular scraper arranged in a triangular shape, and guiding the excess material to the outside. It can be seen that it can scrape the roadbed, but it cannot measure the maximum gap between the horizontal sliding ruler and the road surface, and cannot reflect the unevenness of the road surface through the gap data.

[0005] Therefore, it is necessary to design a flatness detection device for roadbed construction which can automatically complete the detection of the maximum gap between the ruler and the road surface, reduce labor costs, and improve the detection efficiency to solve the technical problems faced at present. SUMMARY

[0006] In view of the deficiencies in the prior art, the utility model provides a flatness detection device for roadbed construction which can automatically complete the detection of the maximum gap between the ruler and the road surface, reduce labor costs, and improve the detection efficiency.

[0007] The technical scheme of the utility model is as follows: a flatness detection device for roadbed construction, comprising a crossbar, both ends of the crossbar are fixedly provided with support pipes, the bottom end of the support pipe is fixedly provided with a support plate, a detachable moving mechanism is arranged on the crossbar, the detachable moving mechanism can move from one end of the crossbar to the other end, a distance measuring sensor and a control box are arranged on one side of the detachable moving mechanism, the distance measuring sensor is used for detecting the distance between the distance measuring sensor and the top of the roadbed; the control box has a controller inside, the distance measuring sensor is connected with the controller, a display screen is connected to the controller, and the display screen is arranged on the outside of the control box.

[0008] Furthermore, the detachable movable mechanism has a C-shaped bracket, and the interior of the C-shaped bracket is provided with an upper shaft seat and a lower shaft seat corresponding to the upper and lower sides of the crossbar, respectively. The lower shaft seat is fixedly installed at the inner bottom of the C-shaped bracket, and the top of the C-shaped bracket is provided with an adjustment component for driving the upper shaft seat to move up and down. The upper shaft seat is rotatably provided with a traveling wheel, and the lower shaft seat is rotatably provided with a pulley. The upper shaft seat is provided with a traveling motor for driving the traveling wheel to rotate, and the traveling motor is connected to the controller.

[0009] Furthermore, the adjusting assembly has an adjusting screw that is rotatably connected to the top of the upper shaft seat, and the adjusting screw is threadedly connected to the top of the C-shaped bracket.

[0010] Furthermore, guide rods are evenly arranged on the top of the upper shaft seat, and the guide rods are slidably connected to the top of the C-shaped bracket.

[0011] Furthermore, proximity switches are respectively provided on both sides of the bottom of the C-shaped bracket, corresponding to the support tubes at both ends of the crossbar, and the proximity switches are connected to the controller.

[0012] Furthermore, the control box is equipped with a first button and a second button.

[0013] Furthermore, the support tube is slidably provided with an anchor rod that penetrates the support plate.

[0014] The beneficial effects of this utility model are:

[0015] (1) In this utility model, the distance measuring sensor can be moved along the crossbar by a detachable moving mechanism, which can automatically complete the detection of the maximum gap of the road surface, reduce manual labor costs and improve detection efficiency;

[0016] (2) The two ends of the crossbar are supported by the support pipe and the support plate and are mounted on the top of the roadbed to be tested. The detachable moving mechanism drives the distance sensor to move along the crossbar from one end to the other end. During the movement, the distance sensor continuously detects the distance between itself and the ground. The controller presets the distance between the distance sensor and the bottom of the support plate in the vertical direction. When the detachable moving mechanism has finished moving, the maximum gap value is obtained by subtracting the maximum distance value detected by the distance sensor from the preset value in the controller. Attached Figure Description

[0017] Figure 1 This is one of the structural schematic diagrams of the flatness detection device used in roadbed construction according to this utility model.

[0018] Figure 2 This is the second structural schematic diagram of the flatness detection device used in roadbed construction according to this utility model.

[0019] Figure 3 This is the third schematic diagram of the flatness detection device used in roadbed construction according to this utility model.

[0020] Figure 4 for Figure 3 A magnified view of a portion of point A in the middle.

[0021] Figure 5 This is a schematic diagram of the control box in this utility model. Detailed Implementation

[0022] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The descriptions of the exemplary embodiments are merely illustrative and are not intended to limit the present invention or its application or use in any way. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present invention thorough and complete, and to fully express the scope of the present invention to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, the composition of materials, numerical expressions, and values ​​set forth in these embodiments should be interpreted as merely exemplary and not as limiting.

[0023] The terms "first," "second," and similar words used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. Words such as "including" or "comprising" mean that the element preceding the word encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well. Terms such as "upper," "lower," "left," and "right" are only used to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0024] like Figures 1 to 5As shown, a flatness detection device for roadbed construction includes a crossbar 1, with support pipes 2 fixedly installed at both ends of the crossbar 1. A support plate 3 is fixedly installed at the bottom end of each support pipe 2. A detachable moving mechanism 5 is installed on the crossbar 1, capable of moving from one end to the other. A distance sensor 6 and a control box 7 are installed on one side of the detachable moving mechanism 5. The distance sensor 6 is used to detect the distance between itself and the top of the roadbed. The control box 7 contains a controller 74, with the distance sensor 6 connected to the controller 74. A display screen 71 is connected to the controller 74 and is located on the outside of the control box 7. In this embodiment, the two ends of the crossbar 1 are connected to... The support pipe 2 and the support plate 3 are used to support the top of the roadbed to be tested. The detachable moving mechanism 5 drives the distance sensor 6 to move along the crossbar 1 from one end to the other. During the movement, the distance sensor 6 continuously detects the distance between itself and the ground. The controller 74 presets the vertical distance between the distance sensor and the bottom of the support plate 3. After the detachable moving mechanism has moved, the maximum gap value is obtained by subtracting the maximum distance value detected by the distance sensor 6 from the preset value in the controller 74. By moving the distance sensor 6 along the crossbar 1 through the detachable moving mechanism 5, the detection of the maximum gap of the road surface can be completed automatically, reducing manual labor costs and improving detection efficiency.

[0025] In some embodiments, the detachable moving mechanism 5 has a C-shaped bracket 56. Inside the C-shaped bracket 56 are an upper axle seat 55 and a lower axle seat 54, which correspond to the upper and lower sides of the crossbar 1, respectively. The lower axle seat 54 is fixedly installed at the bottom of the inner side of the C-shaped bracket 56. An adjustment component for driving the upper axle seat 55 to move up and down is provided at the top of the C-shaped bracket 56. A traveling wheel 52 is rotatably installed inside the upper axle seat 55, and a pulley 51 is rotatably installed inside the lower axle seat 54. A traveling motor 53 for driving the traveling wheel 52 to rotate is provided on the upper axle seat 55. The traveling motor 53 is connected to the controller 74. By controlling the upper axle seat 55 to move down or up through the adjustment component, the detachable moving mechanism 5 can be slidably clamped on or removed from the crossbar 1. The traveling motor 53 is connected to the controller 74, and the controller 74 can control the traveling motor 53 to drive the traveling wheel 52 to rotate, thereby realizing the movement of the detachable moving mechanism 5 on the crossbar 1.

[0026] In some embodiments, the adjusting assembly has an adjusting screw 57 rotatably connected to the top of the upper shaft seat 55, and the adjusting screw 57 is threadedly connected to the top of the C-shaped bracket 56; rotating the adjusting screw 57 causes the threaded structure between the adjusting screw 57 and the C-shaped bracket 56 to drive the adjusting screw 57 to move the upper shaft seat 55 up and down.

[0027] In some embodiments, guide rods 58 are uniformly arranged on the top of the upper shaft seat 55, and the guide rods 58 are slidably connected to the top of the C-shaped bracket 56. The stability of the upper shaft seat 55 can be improved by the slidable connection between the guide rods 58 and the top of the C-shaped bracket 56.

[0028] In some embodiments, the bottom sides of the C-shaped bracket 56 are respectively provided with proximity switches 59 corresponding to the support tubes at both ends of the crossbar 1. The proximity switches 59 are connected to the controller 74. When the detachable moving mechanism 5 is at one end of the crossbar 1, one proximity switch 59 is triggered. When the detachable moving mechanism 5 moves to the other end of the crossbar 1, another proximity switch 59 is triggered.

[0029] In some embodiments, the control box 7 is provided with a first button 72 and a second button 73; wherein the first button 72 is a reset button, used to reset the last detected reading on the display screen 71; the second button 73 is a detection start button, when the detachable moving mechanism 5 is at one end of the crossbar 1, a proximity switch 59 is triggered, and pressing the second button 73 starts the walking motor 53 to drive the detachable moving mechanism 5 to move to the other end of the crossbar 1 until another proximity switch 59 is triggered, at which point the detachable moving mechanism 5 stops and completes the detection.

[0030] In some embodiments, an anchor rod 4 that penetrates the support plate is slidably disposed inside the support pipe 2; during testing, the anchor rod 4 is inserted into the roadbed to fix the support plate 3 and the support pipe 2 to the top of the roadbed, so as to prevent the crossbar 1 from moving during the measurement process.

[0031] In the above embodiments, the control box 7 and its related electrical components are all powered by a secondary battery installed inside the control box 7.

[0032] The various embodiments of this utility model have now been described in detail. To avoid obscuring the concept of this utility model, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.

[0033] The embodiments described above only illustrate some implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A flatness testing device for roadbed construction, characterized in that: The system includes a crossbar, with support tubes fixedly installed at both ends of the crossbar. A support plate is fixedly installed at the bottom end of the support tube. A detachable moving mechanism is installed on the crossbar, which can move along one end of the crossbar to the other end. A distance sensor and a control box are installed on one side of the detachable moving mechanism. The distance sensor is used to detect the distance between the mechanism and the top of the roadbed. The control box contains a controller, the ranging sensor is connected to the controller, and a display screen is connected to the controller. The display screen is located on the outside of the control box.

2. The flatness detection device for roadbed construction according to claim 1, characterized in that: The detachable movable mechanism has a C-shaped bracket. Inside the C-shaped bracket are an upper shaft seat and a lower shaft seat, which correspond to the upper and lower sides of the crossbar, respectively. The lower shaft seat is fixedly installed at the inner bottom of the C-shaped bracket. The top of the C-shaped bracket is provided with an adjustment component that drives the upper shaft seat to move up and down. A traveling wheel is rotatably installed inside the upper shaft seat, and a pulley is rotatably installed inside the lower shaft seat. A traveling motor that drives the traveling wheel to rotate is installed on the upper shaft seat, and the traveling motor is connected to the controller.

3. The flatness detection device for roadbed construction according to claim 2, characterized in that: The adjusting assembly has an adjusting screw that is rotatably connected to the top of the upper shaft seat, and the adjusting screw is threadedly connected to the top of the C-shaped bracket.

4. The flatness detection device for roadbed construction according to claim 2, characterized in that: Guide rods are evenly arranged on the top of the upper shaft seat, and the guide rods are slidably connected to the top of the C-shaped bracket.

5. The flatness detection device for roadbed construction according to claim 2, characterized in that: The bottom sides of the C-shaped bracket are respectively provided with proximity switches corresponding to the support tubes at both ends of the crossbar, and the proximity switches are connected to the controller.

6. The flatness detection device for roadbed construction according to claim 1, characterized in that: The control box is equipped with a first button and a second button.

7. The flatness detection device for roadbed construction according to claim 1, characterized in that: An anchor rod that penetrates the support plate is slidably installed inside the support tube.

Citation Information

Patent Citations

  • Roadbed flatness detection device for roadbed construction

    CN218116068U