Boiler equipment tube bundle positioning device

By combining the guide frame and slider design, flexible adjustment and protection of the boiler equipment tube bank are achieved, solving the problems of poor applicability of existing devices and structural wear under high temperature environments, and improving the stability and service life of the equipment.

CN224094449UActive Publication Date: 2026-04-07LIAONING SAFETY RES INST
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The existing boiler equipment tube fixing device cannot be adjusted according to the tube spacing and number, resulting in poor applicability. Furthermore, it is easily affected by the disturbance of the flue gas dynamic field in high-temperature environments, leading to warping, deformation, and wear.

Method used

The design employs a combination of guide slide frame, slider, positioning plate, stop block, limit mechanism, fastening mechanism and protection mechanism. The guide slide frame and slider work together to adjust the number and spacing of pipe rows, and the protective frame protects the internal structure and extends service life.

Benefits of technology

It improves the applicability of the device, prevents pipe misalignment and deformation, extends the service life of guide slides and stops, and reduces the risk of pipe leakage and pipe burst.

✦ Generated by Eureka AI based on patent content.

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Abstract

A boiler equipment tube bundle positioning device comprises a guide sliding frame, a sliding block, a positioning plate, a check block, a limiting mechanism, a fastening mechanism and a protection mechanism, a first sliding groove is formed in the guide sliding frame, the sliding block is inserted into the first sliding groove and slides along the first sliding groove, and the positioning plate is fixedly arranged at the bottom end of the sliding block and moves along with the sliding block; the stop blocks are inserted into one ends of the guide sliding frames and detachably connected with the guide sliding frames, the limiting mechanisms are arranged between the sliding blocks and the guide sliding frames, the fastening mechanisms are arranged between the two adjacent guide sliding frames or between the two adjacent stop blocks, and the protection mechanisms are arranged on the outer sides of the guide sliding frames and the stop blocks and detachably connected with the guide sliding frames and the stop blocks. The guide sliding frame and the sliding block are arranged, the positioning plate moves along with the sliding block through the matched use of the guide sliding frame and the sliding block, adjustment can be conducted according to the number and the distance of actual tube rows, and the applicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of boiler equipment technology, and more specifically, to a boiler equipment tube bank positioning device. Background Technology

[0002] A boiler is an energy conversion device that generates heat by burning fuel and conducts the heat through boiler tubes to the location where it is needed. Therefore, boilers are widely used in industrial production and daily life.

[0003] Patent CN221923421 U discloses a boiler heating surface tube bank fixing device, including comb-shaped plates and bolts. The comb-shaped plates consist of two symmetrically arranged plates, each with a continuously wavy arc-shaped groove along its extension direction. Each comb-shaped plate has connecting holes at its left and right ends for fixing. The two comb-shaped plates form a detachable connection structure through bolts and connecting holes. Each comb-shaped plate also has continuously wavy protrusions at its front and rear ends along its edge extension direction. The overall structure of this device adopts a component-based disassembly method, making installation and disassembly convenient. After fixing, this patented device is unaffected by the dynamic field disturbance of flue gas during high-temperature flue gas operation, preventing warping and deformation. During boiler operation, this device can firmly fix the tube bank, thus avoiding misalignment, disorder, and deformation, thereby reducing tube bank wear rate and the incidence of tube bank leakage and burst accidents. However, the comb-shaped plates in this patent are fixed structures and cannot be adjusted according to the spacing and number of tube banks, resulting in poor applicability. Utility Model Content

[0004] To overcome the shortcomings mentioned above, this utility model aims to provide a boiler equipment tube bank positioning device.

[0005] A boiler equipment tube bank positioning device includes a guide slide frame, a slider, a positioning plate, a stop block, a limiting mechanism, a fastening mechanism, and a protection mechanism. The guide slide frame has a first slide groove, the slider is inserted into the first slide groove and slides along the first slide groove, the positioning plate is fixedly set at the bottom of the slider and moves with the slider, the stop block is inserted into one end of the guide slide frame and is detachably connected to the guide slide frame, the limiting mechanism is set between the slider and the guide slide frame, the fastening mechanism is set between two adjacent guide slide frames or two adjacent stop blocks, and the protection mechanism is set on the outside of the guide slide frame and the stop block and is detachably connected to the guide slide frame and the stop block.

[0006] Furthermore, the limiting mechanism includes a limiting screw, a second sliding groove is provided on the guide slide frame, the second sliding groove is connected to the first sliding groove, the limiting screw is fixedly set on the top surface of the slider, and the top end of the limiting screw passes through the second sliding groove and slides along the second sliding groove.

[0007] Furthermore, the limiting mechanism also includes a limiting nut, which is sleeved on the part of the limiting screw that passes through the second slide groove and is threadedly connected to the limiting nut. The limiting nut is in contact with the guide slide frame.

[0008] Furthermore, the fastening mechanism includes a connecting block and a fastening screw. The ends of the guide slide and the stop block that are far apart from each other are fixedly connected to the connecting block, and the fastening screw passes through two adjacent connecting blocks in sequence.

[0009] Furthermore, the fastening mechanism also includes fastening nuts, with two fastening nuts respectively fitted onto both ends of the fastening screw and threadedly connected to the fastening screw, and the fastening nuts contacting the connecting block.

[0010] Furthermore, a first connecting screw is inserted into the side wall of the guide slide frame where the stop block is inserted. The first connecting screw passes through the guide slide frame and is inserted into the stop block and threadedly connected to the stop block.

[0011] Furthermore, the protective mechanism includes a protective frame, which covers the outside of the guide slide and the outside of the stop, and the inner wall of the protective frame is in contact with the outer wall of the guide slide and the outer wall of the stop.

[0012] Furthermore, a second connecting screw is inserted into the side walls at both ends of the protective frame. The second connecting screw passes through the protective frame and is inserted into the guide slide or the stop block and threadedly connected to the guide slide or the stop block.

[0013] Furthermore, positioning baffles are inserted at both ends of the positioning plate to prevent misalignment of the pipe rows.

[0014] Furthermore, protective pads for contacting the pipe bank are affixed to the ends of the two positioning plates that are close to each other.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] ①The boiler equipment tube bank positioning device of this utility model, by setting a guide slide frame and a slider, the positioning plate moves with the slider through the cooperation between the guide slide frame and the slider, and can be adjusted according to the actual number and spacing of the tube banks, thereby improving the applicability of the device.

[0017] ②The boiler equipment pipe positioning device of this utility model, by setting a protective frame, which covers the outside of the guide slide frame and the stop block, avoids the internal structure of the protective frame from contacting the outside, thus extending the service life of the guide slide frame and the stop block. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0019] Figure 1This is a schematic diagram of the overall structure of the boiler equipment tube positioning device in this utility model.

[0020] Figure 2 This is a schematic diagram of the internal structure of the guide slide frame in this utility model.

[0021] Figure 3 This is a schematic diagram of the specific structure of the positioning plate and positioning partition in this utility model.

[0022] In the diagram: 1. Guide slide frame; 2. Slider; 3. Positioning plate; 4. Stop block; 5. First slide groove; 6. Limiting screw; 7. Second slide groove; 8. Limiting nut; 9. Connecting block; 10. Fastening screw; 11. Fastening nut; 12. First connecting screw; 13. Protective frame; 14. Second connecting screw; 15. Positioning partition; 16. Protective pad. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figure 1 , Figure 2 As shown, a boiler equipment pipe positioning device includes a guide slide frame 1, a slider 2, a positioning plate 3, a stop block 4, a limiting mechanism, a fastening mechanism, and a protection mechanism. The guide slide frame 1 has a first slide groove 5. The slider 2 is inserted into the first slide groove 5 and slides along it. The positioning plate 3 is fixedly disposed at the bottom of the slider 2 and moves with it. The stop block 4 is inserted into one end of the guide slide frame 1 and detachably connected to it. The limiting mechanism is disposed between the slider 2 and the guide slide frame 1. The fastening mechanism is disposed between two adjacent guide slide frames 1 or two adjacent stop blocks 4. The protection mechanism is disposed outside the guide slide frame 1 and the stop block 4 and detachably connected to them. Preferably, the above... All components are made of high-strength, high-heat-resistant, and corrosion-resistant materials. Specifically, the guide slide frame 1 has a first slide groove 5, the slider 2 is inserted into the first slide groove 5 and slides along the first slide groove 5, the positioning plate 3 is welded to the bottom of the slider 2 and moves with the slider 2, one end of the guide slide frame 1 has an opening, the stop block 4 is inserted into the opening at one end of the guide slide frame 1 and is detachably connected to the guide slide frame 1, a limit mechanism is provided between the slider 2 and the guide slide frame 1, a fastening mechanism is provided between two adjacent guide slide frames 1, a fastening mechanism is provided between two adjacent stop blocks 4, and a protection mechanism is provided on the outside of the guide slide frame 1 and the outside of the stop block 4 and is detachably connected to the guide slide frame 1 and the stop block 4.

[0025] In this utility model, by setting a guide slide frame 1 and a slider 2, the positioning plate 3 moves with the slider 2 through the cooperation between the guide slide frame 1 and the slider 2, which can be adjusted according to the actual number and spacing of the pipe rows, thereby improving the applicability of the device.

[0026] The limiting mechanism includes a limiting screw 6, a second sliding groove 7 is provided on the guide slide frame 1, the second sliding groove 7 is connected to the first sliding groove 5, the limiting screw 6 is fixedly set on the top surface of the slider 2, the top end of the limiting screw 6 passes through the second sliding groove 7 and slides along the second sliding groove 7. Preferably, the limiting screw 6 is made of a high-strength, high-heat-resistant and corrosion-resistant material. Specifically, the guide slide frame 1 has a second sliding groove 7, the second sliding groove 7 is connected to the first sliding groove 5, the limiting screw 6 is welded to the top surface of the slider 2, and the top end of the limiting screw 6 passes through the second sliding groove 7 and slides along the second sliding groove 7.

[0027] The limiting mechanism also includes a limiting nut 8, which is sleeved on the portion of the limiting screw 6 that extends out of the second slide groove 7 and is threadedly connected to the limiting screw 6. The limiting nut 8 contacts the guide slide frame 1. Preferably, the limiting nut 8 is made of a high-strength, high-heat-resistant, and corrosion-resistant material. Specifically, the limiting nut 8 has an internal thread, and the portion of the limiting screw 6 that extends out of the second slide groove 7 has an external thread. The limiting nut 8 is sleeved on the portion of the limiting screw 6 that extends out of the second slide groove 7 and is threadedly connected to the external thread on the limiting screw 6 through the internal thread. The limiting nut 8 contacts the guide slide frame 1.

[0028] The fastening mechanism includes a connecting block 9 and a fastening screw 10. The ends of the guide slide frame 1 and the stop block 4 that are far apart from each other are fixedly connected to the connecting block 9. The fastening screw 10 passes through two adjacent connecting blocks 9 in sequence. Preferably, the connecting block 9 and the fastening screw 10 are made of high-strength, high-heat-resistant and corrosion-resistant materials. Specifically, the connecting block 9 on the guide slide frame 1 is integrally formed with the guide slide frame 1, and the connecting block 9 on the stop block 4 is integrally formed with the stop block 4. The connecting block 9 has a through hole, and the fastening screw 10 passes through the through hole on two adjacent connecting blocks 9 in sequence.

[0029] The fastening mechanism also includes fastening nuts 11. Two fastening nuts 11 are respectively sleeved on both ends of the fastening screw 10 and threadedly connected to the fastening screw 10. The fastening nuts 11 are in contact with the connecting block 9. Preferably, the fastening nuts 11 are made of high-strength, high-heat-resistant, and corrosion-resistant materials. Specifically, the fastening nuts 11 have internal threads, and both ends of the fastening screw 10 are provided with external threads. The two fastening nuts 11 are respectively sleeved on both ends of the fastening screw 10 and threadedly connected to the external threads on the fastening screw 10 through the internal threads. The fastening nuts 11 are in contact with the connecting block 9.

[0030] A first connecting screw 12 is inserted into the side wall of the guide slide frame 1 at the end where the stop block 4 is inserted. The first connecting screw 12 passes through the guide slide frame 1 and is inserted into the stop block 4 and threadedly connected to the stop block 4. Preferably, the first connecting screw 12 is made of a high-strength, high-heat-resistant, and corrosion-resistant material. Specifically, a through hole is opened on the side wall of the guide slide frame 1 at the end where the stop block 4 is inserted, and the first connecting screw 12 is inserted into the through hole. The first connecting screw 12 is provided with external threads. A threaded hole is opened on the side wall of the stop block 4. The first connecting screw 12 passes through the through hole on the guide slide frame 1 and is inserted into the threaded hole on the side wall of the stop block 4 and threadedly connected to the stop block 4.

[0031] The protective mechanism includes a protective frame 13, which covers the outside of the guide slide frame 1 and the outside of the stop block 4. The inner wall of the protective frame 13 is in contact with the outer wall of the guide slide frame 1 and the outer wall of the stop block 4. Preferably, the protective frame 13 is made of a high-strength, high-heat-resistant, and corrosion-resistant material, and the inner wall of the protective frame 13 is provided with a heat insulation layer. Specifically, the protective frame 13 covers the outside of the guide slide frame 1 and the outside of the stop block 4, and the inner walls at both ends of the protective frame 13 are in contact with the outer wall of the guide slide frame 1 and the outer wall of the stop block 4.

[0032] In this utility model, by setting a protective frame 13, which covers the outside of the guide slide frame 1 and the stop block 4, the internal structure of the protective frame 13 is prevented from contacting the outside, thus extending the service life of the guide slide frame 1 and the stop block 4.

[0033] The protective frame 13 has second connecting screws 14 inserted into its two end side walls. The second connecting screws 14 penetrate the protective frame 13 and are inserted into the guide slide frame 1 or the stop block 4 and are threadedly connected to the guide slide frame 1 or the stop block 4. Preferably, the second connecting screws 14 are made of high-strength, high-heat-resistant and corrosion-resistant materials. Specifically, the protective frame 13 has through holes on its two end side walls, and the second connecting screws 14 are inserted into the through holes. The second connecting screws 14 are provided with external threads. The guide slide frame 1 has threaded holes on its side wall, and the stop block 4 has threaded holes on its side wall. One second connecting screw 14 penetrates the through hole on one end side wall of the protective frame 13 and is inserted into the threaded hole on the side wall of the guide slide frame 1 and is threadedly connected to the guide slide frame 1. The other second connecting screw 14 penetrates the through hole on the other end side wall of the protective frame 13 and is inserted into the threaded hole on the side wall of the stop block 4 and is threadedly connected to the stop block 4.

[0034] like Figure 3 As shown, positioning plates 15 are inserted at both ends of the positioning plate 3 to prevent misalignment of the pipes. Preferably, the positioning plates 15 are made of high-strength, high-heat-resistant and corrosion-resistant materials. Specifically, the positioning plates 3 have insertion holes at both ends, and the upper and lower ends of the positioning plates 15 are respectively inserted into the insertion holes of two vertically adjacent positioning plates 3. The positioning plates 15 are used to prevent misalignment of the pipes.

[0035] The two positioning plates 3 are attached to one end of each other for contact with the pipe bank. Preferably, the inner wall of the protective pad 16 is provided with a heat insulation layer. Specifically, the two positioning plates 3 are attached to one end of each other for contact with the pipe bank.

[0036] The working principle of the boiler equipment tube bank positioning device in this embodiment is as follows:

[0037] Workers insert a corresponding number of sliders 2 into the first groove 5 of the guide slide frame 1 according to the number of pipe rows, and adjust the spacing between the sliders 2 according to the spacing of the pipe rows so that the positioning plate 3 moves with the sliders 2 to the same spacing as the pipe rows. The limiting nut 8 is tightened to lock the position between the sliders 2 and the guide slide frame 1. A stop block 4 is inserted at the opening at one end of the guide slide frame 1. A first connecting screw 12 is inserted into the side wall of the guide slide frame 1 and tightened to fix the position between the guide slide frame 1 and the stop block 4. A protective frame 13 is then installed, with the inner wall of the protective frame 13 contacting the outer walls of the guide slide frame 1 and the stop block 4. Second connecting screws 14 are inserted into the side walls at both ends of the protective frame 13 and tightened to fix the protective frame 13 to the guide slide frame 1 and the stop block 4. To position the positioning blocks, the protective pad 16 on the inner wall of the positioning plate 3 on one guide slide frame 1 is brought into contact with one side of the pipe bank. Positioning partitions 15 are inserted into the insertion holes at both ends of the positioning plate 3. The protective pad 16 on the inner wall of the positioning plate 3 on the other guide slide frame 1 is brought into contact with the other side of the pipe bank. The other end of the positioning partition 15 is inserted into the insertion holes at both ends of the adjacent positioning plate 3. Fastening screws 10 are inserted and passed through the through holes on the two adjacent connecting blocks 9 in sequence. Fastening nuts 11 are sleeved on both ends of the fastening screws 10 and tightened. The fastening nuts 11 are in contact with the connecting blocks 9, fixing the positions of the two adjacent guide slide frames 1 and the two adjacent stop blocks 4, and fixing the position between the pipe banks.

[0038] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A boiler equipment tube bank positioning device, characterized in that: The system includes a guide slide frame (1), a slider (2), a positioning plate (3), a stop (4), a limiting mechanism, a fastening mechanism, and a protection mechanism. The guide slide frame (1) has a first slide groove (5). The slider (2) is inserted into the first slide groove (5) and slides along the first slide groove (5). The positioning plate (3) is fixedly set at the bottom end of the slider (2) and moves with the slider (2). The stop (4) is inserted into one end of the guide slide frame (1) and is detachably connected to the guide slide frame (1). The limiting mechanism is set between the slider (2) and the guide slide frame (1). The fastening mechanism is set between two adjacent guide slide frames (1) or two adjacent stop blocks (4). The protection mechanism is set outside the guide slide frame (1) and the stop block (4) and is detachably connected to the guide slide frame (1) and the stop block (4).

2. The boiler equipment tube bank positioning device according to claim 1, characterized in that: The limiting mechanism includes a limiting screw (6), and a second slide groove (7) is provided on the guide slide frame (1). The second slide groove (7) is connected to the first slide groove (5). The limiting screw (6) is fixedly installed on the top surface of the slider (2). The top end of the limiting screw (6) passes through the second slide groove (7) and slides along the second slide groove (7).

3. A boiler equipment tube bank positioning device according to claim 2, characterized in that: The limiting mechanism also includes a limiting nut (8), which is sleeved on the part of the limiting screw (6) that passes through the second slide groove (7) and is threadedly connected to the limiting nut (8). The limiting nut (8) is in contact with the guide slide frame (1).

4. A boiler equipment tube bank positioning device according to claim 1, characterized in that: The fastening mechanism includes a connecting block (9) and a fastening screw (10). The guide slide frame (1) and the stop block (4) are both fixedly connected to the connecting block (9) at their ends, and the fastening screw (10) passes through two adjacent connecting blocks (9) in sequence.

5. A boiler equipment tube bank positioning device according to claim 4, characterized in that: The fastening mechanism also includes fastening nuts (11), two fastening nuts (11) are respectively sleeved on both ends of the fastening screw (10) and threadedly connected to the fastening screw (10), and the fastening nuts (11) are in contact with the connecting block (9).

6. A boiler equipment tube bank positioning device according to claim 1, characterized in that: The guide slide frame (1) has a first connecting screw (12) inserted into one side wall of the stop block (4). The first connecting screw (12) passes through the guide slide frame (1) and is inserted into the stop block (4) and threadedly connected to the stop block (4).

7. A boiler equipment tube bank positioning device according to claim 1, characterized in that: The protective mechanism includes a protective frame (13), which covers the outside of the guide slide (1) and the outside of the stop block (4), and the inner wall of the protective frame (13) is in contact with the outer wall of the guide slide (1) and the outer wall of the stop block (4).

8. A boiler equipment tube bank positioning device according to claim 7, characterized in that: The protective frame (13) has a second connecting screw (14) inserted into the side walls at both ends. The second connecting screw (14) passes through the protective frame (13) and is inserted into the guide slide (1) or the stop (4) and is threadedly connected to the guide slide (1) or the stop (4).

9. A boiler equipment tube bank positioning device according to claim 1, characterized in that: The positioning plate (3) has positioning partitions (15) inserted at both ends to prevent misalignment of the pipe rows.

10. A boiler equipment tube bank positioning device according to claim 1, characterized in that: The two positioning plates (3) are provided with protective pads (16) for contacting the pipe bank at their close ends.

Citation Information

Patent Citations

  • Boiler heating surface tube bundle fixing device

    CN221923421U