Weighing device capable of automatically feeding aluminum

Abstract

The utility model discloses a weighing device capable of automatically feeding aluminum. The weighing device comprises an automatic aluminum feeding mechanism and a weighing module, the automatic aluminum feeding mechanism comprises a supporting platform and an overturning platform, the weighing module is arranged on the table top of the supporting platform, and the aluminum ladle is weighed while being supported through the weighing module; the overturning platform is hinged to the supporting platform, and the overturning platform overturns on the supporting platform, so that molten aluminum in an aluminum ladle is poured into a smelting furnace. According to the utility model, the accurate control on the amount of molten aluminum poured into the smelting furnace is realized, the stability of the amount of the molten aluminum in the smelting furnace is favorably kept, the uniformity and the stability of aluminum alloy components are improved, and the quality of aluminum alloy is further improved; the complexity and errors of manual operation are reduced, and the operation risk is reduced while the production efficiency is improved; and the device is simple in structure, unique in design, convenient to maintain, long in service life and high in operability and applicability.

Description

Technical Field

[0001] This utility model belongs to the field of automatic aluminum feeding and weighing technology, specifically, it relates to an automatic aluminum feeding and weighing device. Background Technology

[0002] In the complex process of aluminum processing, the precise and efficient pouring of molten aluminum from the ladle and its smooth injection into the furnace is undoubtedly a crucial link in the entire production chain. This step not only affects the smooth operation of the production process but also directly impacts the quality of the final product and production efficiency. Traditional methods of pouring molten aluminum often rely on the operator's experience and intuition to control the flow rate, making it difficult to achieve precise control over the amount of molten aluminum. Therefore, in actual operation, the amount of molten aluminum often fluctuates and cannot be maintained at a stable level.

[0003] An unstable quantity of molten aluminum in the furnace can trigger a series of chain reactions in subsequent processing steps. As the fundamental raw material for aluminum processing, the quantity of molten aluminum directly affects the production quantity and quality. If too little molten aluminum is poured in, the furnace will lack sufficient reserves to meet the demands of subsequent production lines, leading to reduced production efficiency and potentially impacting the entire production plan. Conversely, excessive molten aluminum not only wastes raw materials and increases production costs but may also create safety hazards due to excessively high temperatures and pressures within the furnace. Utility Model Content

[0004] In order to solve the problems existing in the prior art, this utility model aims to provide an automatic aluminum feeding weighing device to achieve precise control of the aluminum liquid flow rate, thereby ensuring the stability of the aluminum liquid volume in the furnace and improving production efficiency and product quality.

[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution:

[0006] An automatic aluminum feeding weighing device includes an automatic aluminum feeding mechanism and a weighing module; the automatic aluminum feeding mechanism includes a support platform and a tilting platform, the weighing module is disposed on the platform of the support platform, and the weighing module supports the aluminum ladle while weighing the aluminum ladle; the tilting platform is hinged to the support platform, and the tilting platform tilts the aluminum ladle on the support platform to pour the molten aluminum in the aluminum ladle into the furnace.

[0007] Furthermore, the weighing module includes a weighing base disposed on the support platform surface and a weighing module disposed on the weighing base.

[0008] Furthermore, the weighing base is fixed to the support platform by welding; the weighing module is locked to the weighing base by corresponding bolts.

[0009] Furthermore, the weighing module is a Mettler Tolle weighing module.

[0010] Furthermore, in the non-rotating state of the flipping platform, the upper end of the weighing module protrudes from the upper surface of the flipping platform.

[0011] Furthermore, a flip angle control mechanism for controlling the flip angle of the flip platform is provided at the hinge point of the support platform and the flip platform respectively.

[0012] Furthermore, the flip angle control mechanism includes a connecting plate fixedly connected to the support platform and a sensing plate fixedly connected to the flip platform; the connecting plate is provided with a proximity switch adapted to the sensing plate.

[0013] Furthermore, the flipping platform is equipped with an aluminum cladding clamping mechanism.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. This utility model uses a weighing module to weigh the aluminum ladle, which can accurately determine the weight of the molten aluminum inside the ladle, thereby achieving precise control over the amount of molten aluminum poured into the furnace; thus helping to maintain the stability of the amount of molten aluminum in the furnace, improving the uniformity and stability of the aluminum alloy composition, and ultimately improving the quality of the aluminum alloy.

[0016] 2. This utility model, by setting up an automatic aluminum feeding mechanism, realizes the flipping of the aluminum ladle to pour the molten aluminum into the furnace, reducing the tediousness and error of manual operation, improving production efficiency, and reducing operational risks.

[0017] 3. This utility model has a simple structure, unique design, convenient maintenance, long service life, and strong operability and applicability.

[0018] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0019] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the overall structure of the device of this utility model;

[0021] Figure 2 This is a partial schematic diagram of the device of this utility model;

[0022] Figure 3 This is a schematic diagram of the installation of the weighing module of this utility model;

[0023] Figure 4 This is a schematic diagram of the installation of the flip angle control mechanism of this utility model.

[0024] The following are the labels in the diagram: 1. Automatic aluminum feeding mechanism; 2. Weighing module; 3. Tilting angle control mechanism; 4. Aluminum clasp clamping mechanism; 11. Support platform; 12. Tilting platform; 21. Weighing base; 22. Weighing module; 31. Connecting plate; 32. Induction plate; 33. Proximity switch. Detailed Implementation

[0025] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0026] In the description of this invention patent, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this invention patent and for simplification, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention patent. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention patent based on the specific circumstances.

[0027] See Figure 1As shown, an automatic aluminum feeding weighing device includes an automatic aluminum feeding mechanism 1 and three sets of weighing modules 2. The automatic aluminum feeding mechanism 1 includes a support platform 11 and a tilting platform 12. The weighing modules 2 are disposed on the platform 11, and simultaneously support and weigh the aluminum ladle. The tilting platform 12 is hinged to the support platform 11, and tilting the ladle on the support platform 11 allows the molten aluminum in the ladle to be poured into the furnace. It should be noted that the number of weighing modules 2 described above is only one embodiment and is not intended to limit the scope of this application. In actual implementation, the number of modules can be set according to actual needs.

[0028] Further, see Figure 3 As shown, in this embodiment, the weighing module 2 includes a weighing base 21 disposed on the support platform 11 and a weighing module 22 disposed on the weighing base 21. The weighing base 21 is made of steel plates spliced ​​together and connected by welding. The weighing module 22 is a Mettler Toli weighing module. During installation, the weighing base 21 is fixed to the support platform 11 by welding; while the weighing module 22 is locked to the weighing base 21 by corresponding bolts. See also... Figure 2 As shown, in the non-rotating state of the flipping platform 12, the upper end of the weighing module 22 protrudes from the upper surface of the flipping platform 12, and the protrusion height is preferably 5mm.

[0029] Further, see Figure 4 As shown, in this embodiment, a flip angle control mechanism 3 for controlling the flip angle of the flip platform 12 is respectively provided at the hinge point of the support platform 11 and the flip platform 12; the flip angle control mechanism 3 includes a connecting plate 31, a sensing plate 32 and a pair of proximity switches 33; during installation, the connecting plate 31 is fixed on the support platform 11, the sensing plate 32 is fixed on the flip platform 12, and the pair of proximity switches 33 is fixed on the connecting plate 31; when the flip platform 12 flips, the flip position of the flip platform 12 is controlled by the cooperation of the sensing plate 32 and the pair of proximity switches 33.

[0030] Further, see Figure 1 As shown, in this embodiment, the flipping platform 12 is provided with an aluminum cladding clamping mechanism 4. By providing the aluminum cladding clamping mechanism 4, the flipping platform 12 can firmly fix the aluminum cladding during the flipping process, thereby preventing swaying or slippage due to gravity and inertia during the flipping process, and thus ensuring the smooth progress of the flipping process.

[0031] The working principle of this utility model is as follows:

[0032] In use, after connecting the device of this application to the control system, the aluminum ladle is placed on the weighing module 22 to weigh the aluminum ladle. After obtaining the weight of the molten aluminum in the aluminum ladle, the control system drives the flipping platform 12 to start flipping. After the upper end of the flipping platform 12 exceeds the upper end of the weighing module 22 and is in contact with the bottom surface of the aluminum ladle, it drives the aluminum ladle to flip together, so as to pour the molten aluminum in the aluminum ladle into the furnace. This achieves precise control of the amount of molten aluminum poured into the furnace, which helps to maintain the stability of the amount of molten aluminum in the furnace, improves the uniformity and stability of the aluminum alloy composition, and thus improves the quality of the aluminum alloy.

[0033] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automatic aluminum feeding weighing device, characterized in that... It includes an automatic aluminum feeding mechanism (1) and a weighing module (2); the automatic aluminum feeding mechanism (1) includes a support platform (11) and a flipping platform (12); the weighing module (2) is set on the platform of the support platform (11); the weighing module (2) supports the aluminum ladle and weighs the aluminum ladle at the same time; the flipping platform (12) is hinged to the support platform (11); the flipping platform (12) flips on the support platform (11) to pour the molten aluminum in the aluminum ladle into the furnace.

2. The automatic aluminum feeding weighing device according to claim 1, characterized in that: The weighing module (2) includes a weighing base (21) disposed on the support platform (11) and a weighing module (22) disposed on the weighing base (21).

3. The automatic aluminum feeding weighing device according to claim 2, characterized in that: The weighing base (21) is fixed to the support platform (11) by welding; the weighing module (22) is locked to the weighing base (21) by corresponding bolts.

4. The automatic aluminum feeding weighing device according to claim 2, characterized in that: The weighing module (22) is a Mettler Tolly weighing module.

5. The automatic aluminum feeding weighing device according to claim 2, characterized in that: When the flipping platform (12) is not rotating, the upper end of the weighing module (22) protrudes from the upper surface of the flipping platform (12).

6. The automatic aluminum feeding weighing device according to claim 1, characterized in that: At the hinge point of the support platform (11) and the flipping platform (12), a flipping angle control mechanism (3) is provided for controlling the flipping angle of the flipping platform (12).

7. The automatic aluminum feeding weighing device according to claim 6, characterized in that: The flip angle control mechanism (3) includes a connecting plate (31) fixedly connected to the support platform (11) and a sensing plate (32) fixedly connected to the flip platform (12); a proximity switch (33) adapted to the sensing plate (32) is provided on the connecting plate (31).

8. The automatic aluminum feeding weighing device according to claim 1, characterized in that: An aluminum cladding clamping mechanism (4) is provided on the flipping platform (12).

Images