Product appearance detection equipment with six-surface detection function

Abstract

The utility model relates to the technical field of detection equipment, in particular to product appearance detection equipment with six-surface detection. The utility model provides product appearance detection equipment with six-surface detection, which comprises a support plate, a visual scanner, a motor, a rotating plate, a connecting shaft, a placing table and the like, the visual scanner is mounted on the left side of the support plate, the motor is mounted at the bottom of the support plate, and the rotating plate is arranged at the output end of the motor. Five connecting shafts are evenly and rotatably arranged on the rotating plate at intervals in the circumferential direction, placing tables are arranged at the top ends of the connecting shafts, and the rotating assembly is arranged on the supporting plate. Through the design of the inner gear ring and the gear, when the placing table rotates to the position below the visual scanner, autorotation of the placing table can be automatically achieved, then a product is driven to rotate in all directions, and the design ensures that the visual scanner can conduct no-omission appearance detection on the comprehensive and six faces of the product; and the detection efficiency and accuracy are improved.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, and in particular to a product appearance testing device with six-sided testing capability. Background Technology

[0002] With the continuous advancement of industrial automation, more and more enterprises are introducing automated appearance inspection equipment to improve production efficiency and product quality. These devices, through machine vision and automation technology, can achieve rapid and accurate inspection of product appearance, effectively reducing errors and costs associated with manual inspection. However, most existing automated appearance inspection equipment only has single-sided or simple multi-sided inspection capabilities, which has certain limitations in practical applications.

[0003] Especially in the production of complex-shaped products, such as small electronic components and toys, these products often have multiple sides, and each side may have quality problems. Due to the limited inspection range of existing equipment, it is impossible to perform comprehensive, six-sided inspection of these products. Therefore, a large number of products with appearance defects often go undetected and ultimately enter the market. This not only damages the company's brand image but also causes unnecessary trouble and losses for consumers.

[0004] Therefore, there is a need to provide a product appearance inspection device with six-sided inspection capability. Utility Model Content

[0005] To overcome the drawback of not being able to inspect products from all sides and six sides, this utility model provides a product appearance inspection device with six-sided inspection capability.

[0006] A product appearance inspection device with six-sided inspection includes a support plate, a vision scanner, a motor, a rotating plate, connecting shafts, and a placement stage. The vision scanner is installed on the left side of the support plate, the motor is installed at the bottom of the support plate, the rotating plate is provided at the output end of the motor, five connecting shafts are evenly spaced around the rotating plate, and a placement stage is provided at the top of each connecting shaft. The device also includes a rotating assembly, which is provided on the support plate.

[0007] Furthermore, the rotating assembly includes an internal gear ring and gears. The internal gear ring is provided on the support plate and is located above the rotating plate. Gears are provided on the outer side of the connecting shaft. A tooth block is provided on the inner side of the internal gear ring located below the vision scanner. The internal gear ring meshes with the gears.

[0008] Furthermore, it also includes lighting fixtures, with lighting fixtures mounted on the support plate.

[0009] Furthermore, it also includes clamping components. Three clamping components are evenly spaced along the circumference on the top of the placement platform. Each clamping component consists of a clamping block and two springs. The clamping block is slidably connected to the side of the placement platform, and the two ends of the springs are connected between the outside of the clamping block and the placement platform.

[0010] Furthermore, it also includes a motor and a push-open plate. The motor is installed on the rear side of the support plate, the vision scanner is electrically connected to the motor, and the push-open plate is provided at the motor output end.

[0011] Furthermore, the top of the placement platform is equipped with an anti-slip mat.

[0012] The beneficial effects and significant advancements of this utility model are as follows:

[0013] This invention utilizes an internal gear ring and gear design to automatically rotate the placement platform when it rotates to the level of the vision scanner, thereby causing the product to rotate in all directions. This design ensures that the vision scanner can perform comprehensive and six-sided appearance inspection of the product without any omissions, improving the efficiency and accuracy of the inspection. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the rotating plate, connecting shaft, and placement platform of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the lighting lamp, clamping parts, and internal gear ring of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the connecting shaft, internal gear ring, and gears of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the support plate, motor, and push plate of this utility model.

[0019] Figure 6 This is a three-dimensional structural diagram of the motor and push-open plate of this utility model.

[0020] The component names and serial numbers in the figure are as follows: 1_Support plate, 2_Vision scanner, 3_Motor, 4_Rotating plate, 5_Connecting shaft, 6_Placement stage, 7_Lighting lamp, 8_Clamping part, 9_Internal gear ring, 10_Gear, 11_Motor, 12_Push-opening plate. Detailed Implementation

[0021] The technical solution will be further described below with reference to specific embodiments. It should be noted that the terms "up," "down," "left," and "right" used in this document refer only to the position of the structure shown in the corresponding drawings. The serial numbers assigned to components in this document, such as "first," "second," etc., are only used to distinguish the described objects and have no sequential or technical meaning. Unless otherwise specified, terms such as "connection" and "linkage" in this application include both direct and indirect connections (linkages).

[0022] Example: A product appearance inspection device with six-sided inspection capability, such as... Figures 1-6 As shown, the device includes a support plate 1, a vision scanner 2, a motor 3, a rotating plate 4, connecting shafts 5, a placement table 6, a lighting lamp 7, a clamping component 8, an internal gear ring 9, a gear 10, a motor 11, and a push plate 12. The support plate 1 serves as the supporting structure for the entire device, used to install and fix other components. The vision scanner 2 is installed on the left side of the support plate 1. The vision scanner 2 is used for comprehensive appearance inspection of the product, capable of scanning all six sides of the product to ensure product quality. The motor 3 is vertically installed at the bottom center of the support plate 1. The output shaft of the motor 3 is connected to the rotating plate 4, driving the rotating plate 4 to rotate, ensuring that each product can be detected by the vision scanner 2. The rotating plate 4 is located above the support plate 1. Five connecting shafts 5 are evenly spaced around the rotating plate 4 and rotate circumferentially. The top of each connecting shaft 5 is connected to a placement table 6. The top of the placement table 6 is equipped with an anti-slip pad to increase the friction between the product and the contact surface of the placement table 6, thus preventing slippage. A lighting lamp 7 is installed at the top center of the support plate 1, with the rotating plate 4 located outside the lighting lamp 7. It is rotatably connected to the light source 7 to provide sufficient light to ensure that the vision scanner 2 can clearly capture the image of the product, improving the detection accuracy. Three clamping members 8 are evenly spaced circumferentially on the top of the placement table 6. Each clamping member 8 consists of a clamping block and two springs. The clamping block is slidably connected to the side of the placement table 6, and the two ends of the springs are connected between the outer side of the clamping block and the placement table 6. The clamping members 8 are used to fix the product placed on the placement table 6 and prevent displacement during the detection process. The top of the support plate 1 is connected to... An internal gear ring 9 is connected above the rotating plate 4. Gears 10 are connected to the outside of the connecting shaft 5. A toothed block is provided on the inner side of the internal gear ring 9 located below the vision scanner 2. The internal gear ring 9 meshes with the gears 10. A motor 11 is vertically mounted on the rear side of the support plate 1. The vision scanner 2 is electrically connected to the motor 11. The output shaft of the motor 11 is connected to a push plate 12. The push plate 12 is located behind the next placement table 6. The push plate 12 is used to remove products that fail the inspection from the placement table 6.

[0023] When using the product appearance inspection equipment, first, correctly connect the vision scanner 2 to the control system and start the vision scanner 2, ensuring it is in working condition. Next, place the products to be inspected one by one on the placement table 6, ensuring each product is positioned between the clamping members 8. The clamping blocks of the clamping members 8 will automatically clamp the products under the action of springs to prevent displacement during inspection, ensuring the accuracy of the inspection.

[0024] Then, motor 3 is started. Motor 3 begins to drive the rotating plate 4 to rotate, and the placement platform 6 and the products placed on it also rotate accordingly. In this way, each product has the opportunity to be detected by the vision scanner 2. When the placement platform 6 rotates to a position below the vision scanner 2, the gear 10 on the connecting shaft 5 will mesh with the gear block of the internal gear ring 9. This meshing action will cause the placement platform 6 to rotate, thereby causing the product to rotate in all directions. In this way, the vision scanner 2 can perform a full-body and six-sided appearance inspection of the product to ensure that nothing is missed.

[0025] The vision scanner 2 transmits the inspection results to the control system in real time. The control system analyzes and processes the results. If a product with an unqualified appearance is detected, the control system immediately sends a signal to the motor 11. Upon receiving the signal, the motor 11 drives the push plate 12 to rotate above the placement table 6 where the unqualified product is located. Then, the push plate 12 removes the unqualified product from the placement table 6, achieving automatic sorting. After the products on one placement table 6 have been inspected, the rotating plate 4 continues to rotate, bringing the next placement table 6 and its products to the vision scanner 2 for inspection. In this way, the equipment repeats the above inspection process until all products have been inspected.

[0026] It should be understood that the above description is for illustrative purposes only and is not intended to limit the present invention. Those skilled in the art will understand that variations of the present invention will be included within the scope of the claims herein.

Claims

1. A product appearance inspection device with six-sided inspection, comprising a support plate (1), a vision scanner (2), a motor (3), a rotating plate (4), connecting shafts (5), and a placement table (6), wherein the vision scanner (2) is installed on the left side of the support plate (1), the motor (3) is installed at the bottom of the support plate (1), the output end of the motor (3) is provided with the rotating plate (4), five connecting shafts (5) are evenly spaced along the circumference on the rotating plate (4), and each connecting shaft (5) is provided with a placement table (6) at its top, characterized in that, It also includes a rotating component, which is provided on the support plate (1).

2. The product appearance inspection equipment with six-sided inspection capability according to claim 1, characterized in that, The rotating assembly includes an internal gear ring (9) and a gear (10). The internal gear ring (9) is provided on the support plate (1). The internal gear ring (9) is located above the rotating plate (4). The gear (10) is provided on the outside of the connecting shaft (5). A tooth block is provided on the inner side of the internal gear ring (9) located below the vision scanner (2). The internal gear ring (9) meshes with the gear (10).

3. A product appearance inspection device with six-sided inspection capability according to claim 2, characterized in that, It also includes a lighting lamp (7), which is installed on the support plate (1).

4. A product appearance inspection device with six-sided inspection capability according to claim 3, characterized in that, It also includes clamping components (8). Three clamping components (8) are evenly spaced along the circumference on the top of the placement platform (6). Each clamping component (8) consists of a clamping block and two springs. The clamping block is slidably connected to the side of the placement platform (6), and the two ends of the springs are connected between the outside of the clamping block and the placement platform (6).

5. A product appearance inspection device with six-sided inspection capability according to claim 4, characterized in that, It also includes a motor (11) and a push plate (12). The motor (11) is installed on the rear side of the support plate (1). The vision scanner (2) is electrically connected to the motor (11). The output end of the motor (11) is provided with a push plate (12).

6. A product appearance inspection device with six-sided inspection capability according to claim 1, characterized in that, The top of the placement platform (6) is equipped with an anti-slip mat.

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