Shampoo emulsifying and steam absorbing device

Abstract

The utility model discloses a steam absorption device for shampoo emulsification, and belongs to the technical field of shampoo emulsification. Comprising an absorption device and a heat exchange device, the absorption device is mounted at an outlet of an emulsification tank, and the heat exchange device is mounted at the bottom of the absorption device; the absorption device comprises an absorption cavity and a vacuum pump, and the vacuum pump is used for reducing the pressure in the absorption cavity; the heat exchange device comprises a heat dissipation disc, the heat dissipation disc is further provided with a refrigerant circulation pipeline, the refrigerant circulation pipeline can reduce the temperature of the heat dissipation disc, and the heat exchange device can condense water vapor pumped out by the absorption device into water. According to the utility model, the absorption device comprises the absorption cavity and the vacuum pump, a negative pressure environment is formed in the cavity, redundant steam in the emulsification tank is rapidly pumped out, and the situation that the temperature and the humidity are too high due to steam accumulation is avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to a shampoo emulsification steam suction device belongs to shampoo emulsification technical field. BACKGROUND

[0002] Shampoo is a shampoo, for cleaning the scalp and hair daily care products, its core function is to remove the oil, sweat, dust, microbial residues and the residual product of the modeling product secreted by the scalp. In the process of shampoo production, the steam heating is needed to reduce the viscosity of raw materials, promote the emulsifier and oil water phase mixing. After production, the emulsification tank needs to be sterilized by steam to meet the sanitary standard of cosmetics.

[0003] In the current shampoo production process, the residual steam is not easy to be discharged in time, which is easy to accumulate in the tank body, reduces the equipment operation efficiency, and affects the product quality and production safety. Therefore, a shampoo emulsification steam suction device is designed to extract the steam in the emulsification tank to prevent the accumulation of steam from affecting the subsequent process, thereby improving the automation level and operation stability of the whole production process. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem that the steam is easy to accumulate in the emulsification tank and affects the production, and the steam cannot be quickly discharged after high temperature sterilization.

[0005] The technical problem to be solved by the utility model is solved by the following technical scheme: a shampoo emulsification steam suction device, comprising

[0006] The absorption device is installed at the outlet of the emulsification tank, and the heat exchange device is installed at the bottom of the absorption device.

[0007] The absorption device is installed at the outlet of the emulsification tank, and the heat exchange device is installed at the bottom of the absorption device.

[0008] The absorption device comprises an absorption cavity and a vacuum pump, and the vacuum pump is used to reduce the pressure inside the absorption cavity; the heat exchange device comprises a heat dissipation disc, and the heat dissipation disc is further provided with a refrigerant circulation pipeline, the refrigerant circulation pipeline can reduce the temperature of the heat dissipation disc, and the heat exchange device can condense the water vapor extracted by the absorption device into water.

[0009] Preferably, a control system is further provided, which can control the absorption device, and the control system comprises a pressure sensor and a controller, and the pressure sensor is electrically connected with the controller.

[0010] Preferably, the pressure sensor is arranged on the absorption cavity and used to detect the vacuum degree inside.

[0011] Preferably, the data detected by the pressure sensor is transmitted to the controller electrically. The controller is electrically connected to the vacuum pump and can adjust the operating power of the vacuum pump according to the detection data.

[0012] Preferably, the heat sink has a spiral tube structure.

[0013] Preferably, the absorption chamber has a cylindrical structure with a conical bottom to facilitate steam discharge.

[0014] The beneficial effects of this utility model are:

[0015] (1) This utility model is equipped with an absorption device, which includes an absorption chamber and a vacuum pump. A negative pressure environment is formed in the chamber to quickly extract excess steam from the emulsification tank, preventing steam accumulation that could lead to excessively high temperature and humidity. The pressure in the absorption chamber is detected by a pressure sensor, and the detected data is transmitted to the controller to automatically adjust the operating power of the vacuum pump, thereby achieving intelligent control of the steam extraction process.

[0016] (2) According to this utility model, the heat exchange device includes a heat dissipation plate and a refrigerant circulation pipeline, which is installed outside the vacuum pump outlet pipeline. The temperature of the heat dissipation plate is reduced by refrigerant circulation. When the drawn-out steam passes through the pipeline, the spiral tube structure of the heat dissipation plate increases the heat exchange area. Combined with the refrigerant circulation pipeline, the steam can be quickly condensed into water or its temperature can be lowered. This avoids excessive steam from accumulating again in the pipeline or system, reduces pipeline pressure and temperature, and improves safety and production efficiency. The condensed water is easy to collect or discharge, reduces heat loss to the environment, and can be recycled in subsequent processes, saving energy. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] In the diagram: 1-Absorption device, 11-Absorption chamber, 12-Vacuum pump, 13-Pressure sensor, 2-Heat exchange device, 21-Heat dissipation plate, 22-Refrigerant circulation pipeline. Detailed Implementation

[0019] In order to make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0020] Example 1

[0021] like Figure 1 As shown, a shampoo emulsification steam absorption device includes an absorption device 1 and a heat exchange device 2, wherein the absorption device 1 is installed at the outlet of the emulsification tank, and the heat exchange device 2 is installed at the bottom of the absorption device 1.

[0022] ReferenceFigure 1 The absorption device 1 comprises an absorption cavity 11, a vacuum pump 12. In this embodiment, the absorption cavity 11 is in a whole cylindrical shape, and the bottom is designed in a conical shape. The cylindrical main body is convenient for manufacturing and cleaning, and the conical bottom is conducive to the concentration of the discharge or suction of steam and residual materials, avoiding the formation of dead corners at the bottom of the cavity. Corrosion-resistant alloy materials are mostly used to adapt to the higher temperature and chemical environment in the production process of shampoo, and to facilitate later cleaning and maintenance. A connecting flange is arranged at the top of the absorption cavity 11, which is used to connect with the pipeline at the outlet of the emulsification tank. The surface of the pipeline is also provided with a flange, and the two are connected and fixed through the flanges. A through hole is arranged at the bottom of the absorption cavity 11, which is used to discharge the absorbed steam to the downstream vacuum pump 12. The hole is connected with the inlet pipeline of the vacuum pump 12.

[0023] The vacuum pump 12 is connected with the through hole at the bottom of the absorption cavity 11 through a pipeline, which is used to reduce the pressure inside the absorption cavity 11, form a negative pressure environment, and facilitate the rapid extraction of excess steam in the emulsification tank. Water ring, rotary vane or Roots vacuum pump can be selected, and the specific type is determined according to the requirements of vacuum degree and suction speed. In this embodiment, a water ring vacuum pump is selected. The other end of the vacuum pump 12 is provided with a pipeline, and a heat exchange device is arranged on the pipeline.

[0024] In this embodiment, a control system is also provided, which can control the absorption device. The control system comprises a pressure sensor 13 and a controller, and the pressure sensor 13 and the controller are connected through electrical connection.

[0025] The pressure sensor 13 is arranged on the absorption cavity 11, and the pressure sensor 13 can detect the vacuum degree or pressure value inside the absorption cavity 11, and monitor the suction effect and internal pressure change in real time. The controller is arranged inside the vacuum pump 12, and the pressure sensor 13 and the controller are connected through electrical connection. The pressure sensor 13 can transmit the detected signal to the controller, and the controller can adjust the running power of the vacuum pump according to the detected data.

[0026] The absorption device 1 can work through the vacuum pump 12 to reduce the pressure inside the absorption cavity 11, so that the excess steam in the emulsification tank can be quickly entered and extracted, preventing the accumulation of steam in the tank. The pressure sensor 13 can detect the pressure data inside the absorption cavity 11 in real time, and the controller can automatically adjust the power or open / close of the vacuum pump according to the data to maintain the appropriate negative pressure level. By extracting the steam in time, the temperature and humidity in the emulsification tank are prevented from being too high, which helps to maintain the product quality and the stability of the subsequent process.

[0027] In this embodiment, the top of the absorption cavity 11 is provided with a connecting flange, and the surface of the emulsification tank is provided with a pipeline connected with the absorption cavity 11. The surface of the pipeline is also provided with a flange, and the absorption cavity 11 and the emulsification tank are connected and fixed through the flanges.

[0028] The heat exchange device 2 is arranged outside the pipeline through which the steam flows after being extracted by the vacuum pump 12, and comprises a heat dissipation disc 21 and a refrigerant circulation pipeline 22. Referring to Figure 1 The heat dissipation disc 21 adopts a spiral pipe structure and is distributed around the outside of the pipeline at the outlet end of the vacuum pump 12 to increase the heat exchange contact area with the pipeline. When the steam flows through the pipeline, the heat dissipation disc 21 can effectively reduce the surface temperature of the pipeline, so that the steam therein is condensed into water or humid gas with a reduced temperature, facilitating subsequent recovery or discharge. The heat dissipation disc 21 is usually fixed outside the pipeline or connected to the outlet pipeline of the vacuum pump 12 through a support, and can adopt a hoop or flange form for easy disassembly and maintenance.

[0029] The refrigerant circulation pipeline 22 inside the heat dissipation disc 21 can be filled with cooling water, glycol solution or other refrigerants to reduce the temperature of the heat dissipation disc 21 and accelerate the condensation of the steam. The refrigerant circulation pipeline 22 is wound in a spiral manner inside the heat dissipation disc 21, with both ends connected to an external refrigeration or cooling system and equipped with inlet and outlet ports and regulating valves to adjust the refrigerant flow and temperature according to process requirements. The refrigerant circulation pipeline 22 and the external cooling system can be connected by flanges or quick couplings for easy disassembly and maintenance.

[0030] When the steam flows through the heat dissipation disc 21 area from the outlet pipeline of the vacuum pump 12, the temperature of the pipeline rapidly decreases due to the refrigeration effect of the refrigerant circulation pipeline 22, so that the steam is condensed or cooled in time to avoid secondary accumulation or leakage of the steam in the system. By controlling the power of the refrigerant circulation pipeline 22, the refrigerant temperature and flow can be adjusted to control the temperature of the surface of the heat dissipation disc 21, thereby achieving precise cooling of the absorbed steam.

[0031] In this embodiment, the absorption device 1 and the emulsion tank are connected by a flange at the top of the absorption cavity 11 and the outlet pipeline of the emulsion tank to ensure sealing and stability. The absorption device 1 and the vacuum pump 12 are connected by a pipeline between the hole at the bottom of the absorption cavity 11 and the inlet of the vacuum pump 12, and are connected by a flange or welding to ensure airtightness. The outlet end of the vacuum pump 12 is connected to the outside of the heat dissipation disc 21 through a pipeline, and a flange can be arranged between the pipeline and the vacuum pump 12 for easy maintenance. The surface of the heat dissipation disc 21 is arranged in a spiral manner and embedded with the refrigerant circulation pipeline 22, with both ends connected to an external cooling system, also using a flange or quick coupling.

[0032] The vacuum pump 12 in the absorption device 1 reduces the cavity pressure, attracts the steam in the emulsification tank into the absorption cavity 11, and then passes through the pipeline provided with the heat dissipation disc 21; under the action of the spiral pipe type structure of the heat dissipation disc 21 and the refrigerant circulating pipeline 22, the steam is rapidly condensed or cooled, so that the accumulation of the steam in the system is reduced. The detected vacuum degree data is transmitted to the controller through the pressure sensor 13, the controller adjusts the running power of the vacuum pump 12 according to the data, so that the automatic control of the vacuum degree in the absorption device is realized, and the balance between the steam discharge efficiency and the energy consumption is ensured. Through the timely extraction and condensation of the steam in the emulsification tank, the excessive rise of the temperature and humidity in the tank is avoided, which is beneficial to maintaining the stability of the shampoo formula and improving the production efficiency; meanwhile, the rapid discharge demand of the residual steam after high-temperature sterilization is met, the production cycle is shortened, and the overall efficiency is improved.

[0033] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and various changes and improvements can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A shampoo emulsification steam suction device, comprising a suction device, a heat exchange device, the suction device is installed at the outlet of the emulsification tank, and the heat exchange device is installed at the bottom of the suction device; characterized in that: the suction device comprises a suction cavity and a vacuum pump for reducing the pressure inside the suction cavity; the heat exchange device comprises a heat dissipation disc which is further provided with a refrigerant circulation pipeline capable of reducing the temperature of the heat dissipation disc, and the heat exchange device can condense the water vapor extracted by the suction device into water.

2. A device for emulsifying and vapor suction of shampoo according to claim 1, characterized in that: a control system is further provided, which can control the suction device and comprises a pressure sensor and a controller connected electrically.

3. A device for emulsifying and vapor suction of shampoo according to claim 2, characterized in that: The pressure sensor is arranged on the suction cavity and used to detect the vacuum degree inside the suction cavity.

4. A device according to any one of claims 2-3, c h a r a c t e r i s e d in that: The data detected by the pressure sensor is transmitted to the controller through electricity, the controller is electrically connected with the vacuum pump, and the running power of the vacuum pump can be adjusted according to the detection data.

5. A device for emulsifying and vapor suction of shampoo according to claim 1, characterized in that: The heat dissipation disc is in a spiral pipe structure.

6. A device for emulsifying and vapor suction of shampoo according to claim 1, characterized in that: The suction cavity adopts a cylindrical structure with a conical bottom, which is convenient for steam discharge.

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