Stirring device easy to disassemble

Abstract

The utility model belongs to the technical field of printing and dyeing textile dye production, and particularly relates to an easy-to-disassemble stirring device which comprises a base and a stirring kettle, a lifting mechanism is arranged on the base and comprises a first lifting piece and two oppositely arranged second lifting pieces, and a first connecting block is arranged at one end of each second lifting piece; a transverse plate is arranged between the two first connecting blocks, rotating rods are arranged at the two ends of the transverse plate, and the rotating rods are rotationally connected with the first connecting blocks; a supporting frame is arranged between the first connecting block and the first lifting piece, a second connecting block is arranged on the transverse plate, and a second driving piece is arranged between the second connecting block and the supporting frame and used for driving the transverse plate to rotate. The height and the angle of the stirring part disclosed by the utility model can be adjusted, and the flexibility and the practicability of the device are further improved in cooperation with an adjustable and detachable connection mode between the rotating shaft and the stirring part and the movable arrangement of the stirring kettle, so that the stirring part is simpler and more convenient to mount and dismount, and is easy to clean, maintain and replace.

Description

TECHNICAL FIELD

[0001] The utility model belongs to printing and dyeing textile dye production technical field, concretely relates to an easily detachable stirring device. BACKGROUND

[0002] In the textile printing and dyeing industry, uniform stirring of dyes is a key link to ensure dyeing quality. Traditional dye stirring devices mostly adopt fixed stirring structure, which has low stirring efficiency, uneven mixing of dyes due to single direction stirring, especially for high viscosity dyes, easy to produce bottom deposition, poor adaptability, difficult to adapt to stirring tanks of different capacity and shape due to unadjustable stirring paddle height and angle, insufficient stability, easy to shake the tank body during stirring, affecting stirring effect and having safety hazards, and inconvenient maintenance, difficult to disassemble stirring components, time-consuming and laborious cleaning and replacement.

[0003] Therefore, the utility model is provided. CONTENT OF UTILITY MODEL

[0004] The utility model discloses in order to solve the technical issue of prior art, provide an easily detachable stirring device.

[0005] In order to achieve the above object, the utility model adopts the following technical scheme:

[0006] An easily detachable stirring device, including base and stirring tank, the stirring tank bottom is equipped with universal wheel, the base is equipped with lifting mechanism, the lifting mechanism includes first lifting piece and two oppositely arranged second lifting pieces, one end of second lifting piece is equipped with first connecting block, and the first connecting block between two is equipped with horizontal plate, both ends of horizontal plate are equipped with rotating rod, and the rotating rod is rotatably connected between first connecting block, the first connecting block and first lifting piece are equipped with support frame, the horizontal plate is equipped with second connecting block, the second connecting block and support frame are equipped with second driving piece, and the second driving piece is used for driving horizontal plate rotation, the horizontal plate is equipped with rotating motor, the rotating shaft of rotating motor extends into the stirring tank, and the rotating shaft is equipped with stirring piece, the rotating shaft is equipped with sliding slot, the stirring piece is equipped with sliding block, and the sliding slot and sliding block are matched, the stirring piece and rotating shaft are equipped with screw, and the stirring piece and rotating shaft are fixedly connected through screw.

[0007] The stirring piece includes first stirring piece and second stirring piece, the first stirring piece includes at least two first stirring rods, and the first stirring rod is equipped with inclined plane, the second stirring piece includes at least two second stirring rods, and the second stirring rod adopts T-shaped stirring rod.

[0008] The first driving member and the second driving member are both telescopic air cylinders; the first driving member is used to drive the clamping block to approach or move away from the outer wall of the stirring kettle; and the second driving member is used to drive the rotating shaft and the stirring rod to swing.

[0009] The support block is arranged between the transverse plate and the second connecting block.

[0010] The support block is a triangular support block.

[0011] The base is a U-shaped base, and the opening of the base is larger than the diameter of the stirring kettle.

[0012] The base is provided with a clamping mechanism, the clamping mechanism comprises four support seats, the support seats are provided with clamping members, and the clamping members are used to clamp and release the stirring kettle.

[0013] The clamping member comprises a first driving member and a clamping block, and the clamping block is arranged in cooperation with the outer wall of the stirring kettle.

[0014] The stirring device has the following beneficial effects:

[0015] (1) The first lifting member and the second lifting member are used to cooperatively adjust the height of the transverse plate, the second driving member drives the transverse plate to swing around the rotating rod, the stirring member can be flexibly adjusted in position and angle, multi-angle stirring of the stirring member is realized, and thus the stirring device can adapt to stirring kettles of different capacities and shapes; the rotating motor drives the stirring member to stir through the rotating shaft, and thus the stirring efficiency and uniformity are improved;

[0016] (2) Through adjustment of the height and angle of the stirring member, and in cooperation with the adjustable and detachable connection mode between the rotating shaft and the stirring member and the movable arrangement of the stirring kettle, the flexibility and practicality of the device are further improved, the installation and dismounting process of the stirring member becomes more convenient, and the stirring device is easy to clean, maintain and replace;

[0017] (3) The stirring member comprises at least two first stirring rods and at least two second stirring rods, and the first stirring rods and the second stirring rods are respectively provided with inclined surfaces and T-shaped structures; the inclined surfaces can enhance the radial shear force during stirring, and the T-shaped stirring rods improve the axial mixing efficiency; the unique design can adjust the stirring mode according to different dye characteristics, and thus the mixing efficiency and quality are improved;

[0018] (4) The four-direction clamping mechanism is arranged, that is, the four first driving members drive the clamping blocks to synchronously act, the stirring kettle is quickly fixed and released, and the stability of the stirring kettle during stirring is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 The stirring device is easy to dismount Figure One ;

[0020] Figure 2 Structure diagram of the stirring device easy to disassemble Figure Two ;

[0021] Figure 3 Structure diagram of the stirring device easy to disassemble Figure Three ;

[0022] Figure 4 Partial structure diagram of the stirring device easy to disassemble Figure One ;

[0023] Figure 5 Partial structure diagram of the stirring device easy to disassemble Figure Two ;

[0024] Figure 6 Structure diagram of the stirring device easy to disassemble Figure Four ;

[0025] Figure 7 Partial structure diagram of the stirring device easy to disassemble Figure Three ;

[0026] Figure 8 Partial structure diagram of the stirring device easy to disassemble Figure Four ;

[0027] Figure 9 Partial structure diagram of the stirring device easy to disassemble Figure Five ;

[0028] Figure 10 Partial structure diagram of the stirring device easy to disassemble Figure Six ;

[0029] Wherein the reference numerals: 1, base; 2, stirring kettle; 3, clamping part; 31, first driving part; 32, clamping block; 4, first lifting part; 5, second lifting part; 51, first connecting block; 6, cross plate; 61, rotating rod; 7, support frame; 8, second connecting block; 9, second driving part; 10, rotating motor; 11, rotating shaft; 12, stirring part; 121, first stirring part; 122, second stirring part; 1211, first stirring rod; 1212, inclined surface; 1221, second stirring rod; 13, sliding groove; 14, sliding block; 15, screw; 16, supporting block; 17, universal wheel; 18, opening; 19, supporting seat. DETAILED DESCRIPTION

[0030] The utility model will be further explained in connection with specific implementation.

[0031] In the following description, all directional (or orientational) concepts involving up, down, left, right, front, and back refer to the position of the figure being described, and are intended to facilitate public understanding. Therefore, they should not be construed as a special limitation on the technical solution provided by this utility model.

[0032] like Figures 1-10 As shown, an easily detachable stirring device includes a base 1 and a stirring vessel 2. The base 1 is provided with a clamping mechanism, which includes four support seats 19. Each of the four support seats 19 is provided with a clamping member 3. The clamping member 3 includes a first driving member 31 and a clamping block 32. The clamping block 32 is configured to cooperate with the outer wall of the stirring vessel 2. The base 1 is also provided with a lifting mechanism, which includes a first lifting member 4 and two opposing second lifting members 5. One end of the second lifting member 5 is provided with a first connecting block 51. A horizontal plate 6 is provided between the two first connecting blocks 51. Rotating rods 61 are provided at both ends of the horizontal plate 6. The rotating rods 61 are rotatably connected to the first connecting blocks 51. A support frame 7 is provided between the first connecting blocks 51 and the first lifting member 4. A second connecting block 8 is provided on the horizontal plate 6. A second driving member 9 is provided between the second connecting block 8 and the support frame 7. The second driving member 9 is used to drive the horizontal plate 6 to rotate. A rotary motor 10 is provided on the horizontal plate 6. The rotating shaft 11 of the rotary motor 10 extends into the stirring vessel 2, and a stirring member 12 is provided on the rotating shaft 11.

[0033] A groove 13 is provided on the rotating shaft 11, and a slider 14 is provided on the stirring component 12. The groove 13 and the slider 14 are fitted together. A screw 15 is provided between the stirring component 12 and the rotating shaft 11, and the stirring component 12 and the rotating shaft 11 are fixedly connected by the screw 15. The groove 13 on the rotating shaft 11 and the slider 14 on the stirring component 12 fit together, so that the stirring component 12 can be stably connected to the rotating shaft 11, and the connection is fixed by the screw 15 to ensure that the stirring component 12 will not loosen on the rotating shaft 11. The design of the groove 13 and the slider 14 makes installation and disassembly more convenient, while the fixing method of the screw 15 ensures the firmness of the connection. The screw 15 can be a standard screw or a self-tapping screw, depending on the materials of the stirring component 12 and the rotating shaft 11 and the required fixing strength. As a preferred embodiment, the groove 13 and the slider 14 can be made of high-strength wear-resistant materials to extend their service life.

[0034] The stirring piece 12 comprises a first stirring piece 121 and a second stirring piece 122, the first stirring piece 121 comprises at least two first stirring rods 1211, and the first stirring rod 1211 is provided with an inclined surface 1212; the second stirring piece 122 comprises at least two second stirring rods 1221, and the second stirring rod 1221 adopts a T-shaped stirring rod. The first stirring rod 1211 of the first stirring piece 121 is provided with an inclined surface 1212, which can increase the flowability of the dye during stirring, reduce dead angles, and enhance the stirring effect. The second stirring rod 1221 of the second stirring piece 122 adopts a T-shaped stirring rod, which can stir in different directions, further improving the uniformity of stirring. Through the cooperation of the first stirring piece 121 and the second stirring piece 122, the problems of low stirring efficiency and poor uniformity of the traditional stirring device can be effectively solved, thereby ensuring the uniform mixing of the dye and improving the dyeing quality. Compared with the prior art, the stirring piece 12 design of the present application can better adapt to different types and viscosities of dyes, reduce dead angles and deposition problems during stirring, thereby ensuring the uniform mixing of the dye. In addition, the stirring piece 12 design of the present application has a simple structure, is easy to manufacture and maintain, and has high practicality and economy.

[0035] The first driving piece 31, the second driving piece 9 and the lifting mechanism all adopt telescopic cylinders; the first driving piece 31 is used to drive the clamping block 32 to approach or move away from the outer wall of the stirring kettle 2, and the second driving piece 9 is used to drive the rotating shaft 11 and the stirring rod to swing. Further, the telescopic cylinder of the first driving piece 31 can select different specifications and models according to needs to adapt to stirring kettles 2 of different sizes. The control of the telescopic cylinder can be realized through an electromagnetic valve or a manual valve, so as to ensure that the clamping block 32 can stably fix the stirring kettle 2. The telescopic cylinder of the second driving piece 9 can also be adjusted according to stirring requirements, and its driving mode can adopt a pneumatic system or a hydraulic system, which depends on the needs in actual application. The swing angle and height of the stirring rod can be realized by adjusting the stroke of the second driving piece 9 and the lifting mechanism, so as to adapt to different stirring tasks.

[0036] By adopting telescopic cylinders as driving pieces, the technical scheme of the present application improves the stirring efficiency and adaptability while enhancing the stability and safety of the device. Compared with the traditional fixed stirring structure, the technical scheme of the present application can stir at different heights and angles to ensure the uniform mixing of the dye, especially for high-viscosity dyes, which can effectively avoid the problem of bottom deposition. In addition, the application of telescopic cylinders makes the maintenance of the stirring device more convenient, and the disassembly and cleaning of the stirring parts are more time-saving and labor-saving. Therefore, the present application solves the problems of low stirring efficiency, poor adaptability and insufficient stability of the traditional stirring device, and provides a more efficient and practical technical scheme.

[0037] The support block 16 is triangular in structure, which has good mechanical stability and can effectively disperse and bear forces from different directions, thereby improving the stability of the whole stirring device, avoiding shaking during stirring, and ensuring the stirring effect and safety.

[0038] The stirring kettle 2 is provided with universal wheels 17, so that the stirring kettle 2 can be conveniently moved between different positions. The base 1 is of a U-shaped structure, and the opening 18 of the base 1 is larger than the diameter of the stirring kettle 2, so that the stirring kettle 2 can be conveniently placed in the opening 18 of the base 1.

[0039] The working process is as follows:

[0040] Firstly, the type and viscosity of the dye poured into the stirring kettle 2 are determined, and a plurality of first stirring pieces 121 and a plurality of second stirring pieces 122 are selected, wherein the first stirring pieces 121 and the second stirring pieces 122 can be alternately sleeved on the rotating shaft 11 (as shown in Figure 8 and Figure 9 The height of the stirring piece 12 can be adjusted by using the lifting mechanism, and the stirring piece 12 is inclined by rotating the horizontal plate 6 by using the second driving piece 9, so as to facilitate the disassembly and assembly of the stirring piece 12 by the worker.

[0041] Then, the stirring kettle 2 is pushed into the opening 18 of the base 1 in the state that the rotating shaft 11 and the stirring piece 12 are lifted and inclined (as shown in Figure 6 and Figure 7 During the pushing process, the stirring piece 12 is slowly restored from the inclined state to the vertical state by swinging, so that when the stirring kettle 2 is pushed into the opening 18, the stirring piece 12 can be vertically inserted into the stirring kettle 2 (as shown in Figure 1 and Figure 2 The height position of the stirring piece 12 in the stirring kettle 2 is adjusted up and down by the lifting mechanism, so that the stirring piece 12 can be fully immersed in the dye for stirring. Finally, the clamping block 32 is driven to be close to the inner wall of the stirring kettle 2 by the first driving piece 31, so as to stably clamp the stirring kettle 2 (the material of the clamping block 32 can be selected to have a certain elasticity, so as to increase the firmness and stability of clamping), thereby effectively solving the problem that the kettle body is easy to shake during stirring, and improving the stirring effect and safety.

[0042] In addition, the angle direction of the stirring rod in the stirring kettle 2 can be adjusted by rotating the horizontal plate 6 by using the second driving piece 9 (as shown in Figure 3 one Figure 5 Finally, the stirring rod is rotated by using the rotating motor 10, so as to fully stir the dye.

[0043] After the dye is mixed, the clamp block 32 is loosened, the stirring part 12 is raised, and the stirring part 12 is slowly swung to an inclined position. During the swinging process, the stirring kettle 2 is moved out of the opening 18 of the base 1. Then the stirring part 12 is lowered, the worker unscrews the screw 15, and the stirring part 12 is slid out of the rotating shaft 11 (as shown in Figure 10 Then the stirring part 12 is cleaned or replaced for subsequent operation.

[0044] The base 1, the stirring kettle 2, the clamping mechanism, the lifting mechanism, the rotating motor 10, and the stirring part 12 are matched to solve the problems of low stirring efficiency, poor adaptability, insufficient stability, and inconvenient maintenance of the traditional dye stirring device. The clamping mechanism ensures the stability of the stirring kettle 2 during stirring. The cooperation of the lifting mechanism and the rotating motor 10 enables the stirring part 12 to adjust the position and angle flexibly, thereby adapting to stirring kettles 2 of different capacities and shapes and improving the stirring efficiency and uniformity.

[0045] Specifically, the four-way clamping mechanism is provided, that is, the four first driving parts 31 drive the clamp block 32 to move synchronously, the stirring kettle 2 is quickly fixed and released, and the stability of the stirring kettle 2 during stirring is ensured. At the same time, the first lifting part 4 and the second lifting part 5 cooperatively adjust the height of the horizontal plate 6, the second driving part 9 drives the horizontal plate 6 to swing around the rotating rod 61, the stirring part 12 can adjust the position and angle flexibly, multi-angle stirring of the stirring part 12 is realized, thereby adapting to stirring kettles 2 of different capacities and shapes. The rotating motor 10 drives the stirring part 12 to stir through the rotating shaft 11, thereby improving the stirring efficiency and uniformity.

[0046] The stirring part 12 includes at least two first stirring rods 1211 and at least two second stirring rods 1221, which are designed with inclined surfaces 1212 and T-shaped structures, respectively. The inclined surfaces 1212 are designed to enhance the radial shear force during stirring, and the T-shaped stirring rods improve the axial mixing efficiency. This unique design can adjust the stirring mode according to different dye characteristics, thereby improving the mixing efficiency and quality.

[0047] In addition, the adjustment of the height and angle of the stirring part 12, the adjustable and detachable connection between the rotating shaft 11 and the stirring part 12, and the movable setting of the stirring kettle 2 further improve the flexibility and practicality of the device. The installation and disassembly process of the stirring part 12 becomes more convenient, easy to clean, maintain, and replace. Overall, the application not only simplifies the operation process, but also significantly improves the stirring efficiency and product quality, and is suitable for mixing processes of various printing and dyeing dyes.

[0048] The above is a further detailed description of the provided technical solutions in combination with the preferred embodiments of the present patent, and cannot be deemed as limiting the specific implementation of the present patent to the above description. For ordinary skilled persons in the technical field to which the present patent belongs, some simple deductions or replacements can be made without departing from the concept of the present patent, and all of them shall be deemed as falling within the protection scope of the present patent.

Claims

1. A detachable stirring device, characterized by: Including base and stirring kettle, the bottom of stirring kettle is equipped with universal wheel; The base is equipped with lifting mechanism, the lifting mechanism includes first lifting piece and two oppositely arranged second lifting pieces, one end of the second lifting piece is equipped with first connecting block, the first connecting block between two second lifting pieces is equipped with horizontal plate, both ends of the horizontal plate are equipped with rotating rod, the rotating rod is rotationally connected with the first connecting block; The first connecting block and the first lifting piece are equipped with support frame, the horizontal plate is equipped with second connecting block, the second connecting block and the support frame are equipped with second driving piece, the second driving piece is used to drive the horizontal plate to rotate; The horizontal plate is equipped with rotating motor, the rotating shaft of the rotating motor extends into the stirring kettle, and the rotating shaft is equipped with stirring piece; The rotating shaft is equipped with sliding groove, the stirring piece is equipped with sliding block, and the sliding groove and the sliding block are matched; The screw is arranged between the stirring piece and the rotating shaft, and the stirring piece and the rotating shaft are fixedly connected through the screw.

2. A dismountable stirring device as claimed in claim 1, characterized in that The stirring piece includes first stirring piece and second stirring piece, the first stirring piece includes at least two first stirring rods, and the first stirring rod is equipped with inclined surface; The second stirring piece includes at least two second stirring rods, and the second stirring rod adopts T-shaped stirring rod.

3. A detachable stirring device as claimed in claim 1, characterized in that: The horizontal plate and the second connecting block are equipped with support block.

4. A dismountable stirring device as claimed in claim 3, characterized in that: The support block adopts triangular support block.

5. A detachable stirring device as claimed in claim 1, characterized in that: The base adopts U-shaped structure, and the opening of the base is larger than the diameter of the stirring kettle.

6. A detachable stirring device as claimed in claim 1, characterized in that: The base is equipped with clamping mechanism, the clamping mechanism includes four support seats, the support seat is equipped with clamping piece, and the clamping piece is used to clamp and release the stirring kettle.

7. A dismountable stirring device as claimed in claim 6, characterized in that: The clamping piece includes first driving piece and clamping block, and the clamping block is matched with the outer wall of the stirring kettle.

8. A dismountable stirring device as claimed in claim 7, characterized in that: The first driving piece and the second driving piece both adopt telescopic air cylinder; The first driving piece is used to drive the clamping block to approach or move away from the outer wall of the stirring kettle, and the second driving piece is used to drive the rotating shaft and the stirring rod to swing.

Images