Machine granulation device for sintered flux

By designing a machine granulation device with components such as a drive motor, rotating shaft, extrusion plate, and scraper, the problems of material accumulation and discharge residue were solved, achieving efficient granulation of sintered flux and controllable particle morphology, thus improving production continuity.

CN224100651UActive Publication Date: 2026-04-10ZHENGZHOU GULITE NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing sintering flux granulation equipment suffers from problems such as material accumulation and caking, inability to adjust the scraping device, and residue at the discharge port, resulting in poor production continuity.

Method used

A machine granulation device was designed, comprising a drive motor, a rotating shaft, an extrusion plate, a granulation screen, a hydraulic rod, and a scraper. The hydraulic rod controls the opening and closing of the opening and closing plate, and the rotating shaft drives the extrusion plate and scraper to granulate and remove materials. The scraper position can be adjusted by combining a threaded rod and a fastening nut to meet the needs of different particle sizes.

Benefits of technology

It achieves efficient granulation of sintered flux, avoids material accumulation and discharge residue, and improves production continuity and controllability of particle morphology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sintered flux granulation, and discloses a machine granulation device for sintered flux, which comprises a granulation tank, the upper part of the granulation tank is fixedly provided with a support frame, and the top surface of the support frame is fixedly provided with a driving motor; and a rotating shaft penetrating through and extending into the granulation tank is mounted at the output end of the driving motor. By arranging the driving motor, the rotating shaft, the extrusion plate, the granulation net and the like, the purpose of granulation of sintered flux is achieved, by arranging the driving motor, the rotating shaft, the rotating plate, the connecting plate, the adjusting plate, the scraper and the like, the scraper is tightly attached to the outer wall of the granulation net to rotate, particles extruded from the granulation net are scraped in time, and the granulation efficiency is kept; the adjusting plate, the threaded rod, the scraper, the fastening nut and the like are arranged, the threaded rod is moved to adjust the position of the scraper along the arc-shaped hole of the adjusting plate, the scraper is fastened through the fastening nut, and particles of the desired sintered flux can be obtained when the granulation tank is used for granulation.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sintering flux granulation technical field, concretely is a kind of machine granulation device for sintering flux. BACKGROUND

[0002] Sintering flux as important component of welding material, its particle morphology directly influences welding process performance and weld quality, in existing granulation process, mixed material is generally granulated by mechanical granulation device, conventional granulation equipment adopts fixed stirring structure, material is prone to be accumulated and hardened on the surface of granulation net in granulation stage, conventional scraper cannot be adjusted according to the length of particle size due to lack of adjustable mechanism, in addition, the discharge port of existing equipment adopts fixed structure, residual is prone to be generated in material discharging process, manual intervention cleaning is often needed, production continuity is significantly reduced, to solve above possible problems, a kind of machine granulation device for sintering flux is provided. SUMMARY

[0003] In view of the deficiencies in the prior art, the utility model provides a kind of machine granulation device for sintering flux to solve the problems raised in the above background art.

[0004] The utility model provides the following technical scheme: a kind of machine granulation device for sintering flux, including granulation tank, the upper portion of granulation tank is fixedly installed with support frame, the top surface of support frame is fixedly installed with driving motor, the output end of driving motor is installed with the rotating shaft that extends to the inside of granulation tank and penetrates, the upper portion outer ring of rotating shaft is evenly installed with multiple groups of stirring rod, the middle portion both sides of granulation tank are hinged with hinged plate, the lower portion inner wall of granulation tank is hinged with hydraulic rod, the output end of two hydraulic rods is respectively hinged with the bottom surface of two hinged plates, the lower portion of granulation tank is installed with granulation net, the outer ring of rotating shaft located in the lower portion of granulation tank is installed with rotating table, the outer ring of one side of rotating table is installed with extrusion plate, the outer ring of granulation tank is provided with adjusting plate, the bottom of adjusting plate is provided with scraper.

[0005] As a preferred technical scheme of the utility model, the outer ring of rotating shaft and located in the lower portion of support frame is installed with rotating plate, the other side of rotating plate is installed with connecting plate, the bottom of connecting plate is fixedly installed with adjusting plate.

[0006] As a preferred technical scheme of the utility model, the mounting hole in the form of arc is formed in the adjusting plate, the threaded rod is arranged in the mounting hole, the bottom end of the threaded rod is fixedly connected with the top surface of the scraper, the threaded rod and located in the upper portion of the adjusting plate is provided with the matched fastening nut.

[0007] As a preferred technical scheme of the utility model, the extrusion plate is close to the inner wall of the bottom of the granulating tank on the side far from the rotating table, and the scraper is close to the outer wall of the granulating net.

[0008] As a preferred technical scheme of the utility model, two of the opening and closing plates are combined into a circle, and a groove is formed in the middle of the side where the opening and closing plates are close to each other, and a sealing strip is installed on the side where the two opening and closing plates are close to each other.

[0009] As a preferred technical scheme of the utility model, the bottom end of the rotating shaft is rotationally connected with the inner wall of the bottom of the granulating tank, the bottom of the granulating tank is fixedly installed with a base, and the base is in the shape of a circular table.

[0010] As a preferred technical scheme of the utility model, the bottom of the base is installed with a receiving frame, the side of the granulating tank is installed with an inclined feeding pipe, and the two sides of the lower part of the supporting frame are fixedly installed on the top surface of the receiving frame.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. The machine granulating device for sintering flux is characterized in that the driving motor, the rotating shaft, the extrusion plate and the granulating net are arranged, the sintering flux is far away from the mixed good, the opening and closing plate is opened through the hydraulic rod, the material of the sintering flux mixed well falls to the lower part of the granulating tank, the output end of the driving motor can drive the rotating shaft to rotate, the rotating shaft drives the rotating table and the extrusion plate to rotate at the same speed, the extrusion plate forces the material to the granulating net, the sintering flux is extruded through the granulating net, and falls into the receiving frame through the base, so that the granulating purpose of the sintering flux is realized.

[0013] 2. The machine granulating device for sintering flux is characterized in that the driving motor, the rotating shaft, the rotating plate, the connecting plate, the adjusting plate and the scraper are arranged, the connecting plate is driven to rotate through the rotating plate when the driving motor drives the rotating shaft to rotate, the scraper is driven to rotate through the adjusting plate, the threaded rod and the fastening nut, the scraper is close to the outer wall of the granulating net and rotates, the particles extruded from the granulating net are scraped in time, and the granulating efficiency is maintained.

[0014] 3. The machine granulating device for sintering flux is characterized in that the adjusting plate, the threaded rod, the scraper and the fastening nut are arranged, the fastening nut is loosened, the position of the scraper is adjusted along the arc-shaped hole of the adjusting plate through the threaded rod, the fastening nut is fastened, and the desired particles of the sintering flux can be obtained when the granulating tank is used for granulating. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is a three-dimensional structure schematic view of the utility model;

[0016] Fig. 2 It is a granulation tank cross section structure schematic view of the utility model.

[0017] Fig. 3 It is a opening and closing plate opening structure schematic view of the utility model.

[0018] In the drawing: 1, granulation tank; 2, feed pipe; 3, drive motor; 4, rotating plate; 5, support frame; 6, receiving frame; 7, granulation net; 8, base; 9, connecting plate; 10, rotating shaft; 11, stirring rod; 12, opening and closing plate; 13, threaded rod; 14, locking nut; 15, adjusting plate; 16, scraper; 17, sealing strip; 18, extrusion plate; 19, rotating table; 20, hydraulic rod. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0020] Please refer to Figs. 1-3 A machine granulation device for sintering flux includes a granulation tank 1, the granulation tank 1 is vertical cylindrical container, bottom welding round table shape base 8, the base 8 below installs receiving frame 6, the granulation tank 1 one side upper portion is inclined welding feed pipe 2, for introducing raw material powder.

[0021] Top fixed drive motor 3 through support frame 5, the output shaft of drive motor 3 is connected rotating shaft 10 through coupling, rotating shaft 10 extends to bottom and is connected with the inner wall of the bottom of granulation tank 1 through bearing.

[0022] Rotating shaft 10 upper portion is distributed with multiple layers of stirring rod 11, for preliminary mixing material, rotating shaft 10 lower portion outer ring installs rotating table 19, one side of rotating table 19 installs extrusion plate 18, extrusion plate 18 outside is attached on the inner wall of granulation net 7, extrusion plate 18 rotates and pushes material to granulation net 7, and is granulated through granulation net 7.

[0023] Scraper 16 is installed on adjusting plate 15 through threaded rod 13 and locking nut 14, rotating shaft 10 upper portion outer ring installs rotating plate 4, adjusting plate 15 is synchronously rotated through connecting plate 9, scraper 16 is adjusted through threaded rod 13 and arc-shaped mounting hole, and is locked after adjustment with locking nut 14.

[0024] Two pieces of semicircular opening and closing plate 12 are symmetrically hinged in the middle of granulation tank 1, when opening and closing plate 12 is closed, the closed structure is formed through sealing strip 17.

[0025] The output end of the hydraulic rod 20 is hinged to the bottom of the opening and closing plate 12, and the shell of the hydraulic rod 20 is hinged to the inner wall of the granulating tank 1.

[0026] When the device is used, the powder raw material enters the inside of the granulating tank 1 through the feeding pipe 2, the driving motor 3 is started to drive the rotating shaft 10 to rotate, thereby driving the stirring rod 11 to rotate, and the stirring rod 11 mixes the material while spraying an appropriate amount of binder to form a wet lump-shaped mixture.

[0027] After the sintering flux is mixed well, the opening and closing plate 12 is opened by the hydraulic rod 20, and at this time, the mixed material of the sintering flux falls to the lower part of the granulating tank 1, the rotating shaft 10 drives the rotating table 19 and the pressing plate 18 to rotate at the same speed, the pressing plate 18 forces the material to be pressed to the granulating net 7, the sintering flux is extruded through the granulating net 7 and falls into the receiving frame 6 through the base 8.

[0028] When the driving motor 3 drives the rotating shaft 10 to rotate, the connecting plate 9 can be driven to rotate through the rotating plate 4, and then the scraper 16 can be driven to rotate through the adjusting plate 15, the threaded rod 13 and the fastening nut 14, the scraper 16 rotates closely to the outer wall of the granulating net 7, and the particles extruded from the granulating net 7 are scraped in time to maintain the granulating efficiency.

[0029] If the long-grain sintering flux is required, the fastening nut 14 is loosened, the threaded rod 13 is moved to adjust the position of the scraper 16 along the arc-shaped hole of the adjusting plate 15, and the fastening nut 14 is fastened, and the desired sintering flux particles can be obtained when the granulating tank 1 is used for granulation.

[0030] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A machine granulation device for sinter flux, comprising a granulation tank (1), characterized in that: The upper part of the prilling tank (1) is fixedly installed with a support frame (5), the top surface of the support frame (5) is fixedly installed with a driving motor (3), the output end of the driving motor (3) is installed with a rotating shaft (10) penetrating and extending into the inside of the prilling tank (1), the upper part of the outer ring of the rotating shaft (10) is uniformly installed with a plurality of groups of stirring rods (11), the middle part of the two sides of the prilling tank (1) is hingedly installed with opening and closing plates (12), the lower part of the inner wall of the two sides of the prilling tank (1) is hingedly installed with hydraulic rods (20), the output ends of the two hydraulic rods (20) are respectively hingedly connected with the bottom surface of the two opening and closing plates (12), the lower part of the prilling tank (1) is installed with a prilling net (7), the outer ring of the rotating shaft (10) located at the lower part of the prilling tank (1) is installed with a rotating table (19), the outer ring of one side of the rotating table (19) is installed with a pressing plate (18), the outer ring of the prilling tank (1) is provided with an adjusting plate (15), the bottom of the adjusting plate (15) is provided with a scraper (16).

2. A machine granulation apparatus for sinter flux according to claim 1, characterized by: The outer ring of the rotating shaft (10) located at the lower part of the support frame (5) is installed with a rotating plate (4), the other side of the rotating plate (4) is installed with a connecting plate (9), the bottom of the connecting plate (9) is fixedly installed with an adjusting plate (15).

3. A machine granulation apparatus for sinter flux according to claim 1, characterized by: An arc-shaped mounting hole is formed in the adjusting plate (15), a threaded rod (13) is arranged in the mounting hole, the bottom end of the threaded rod (13) is fixedly connected with the top surface of the scraper (16), a fastening nut (14) matched with the threaded rod (13) is arranged on the upper part of the threaded rod (13).

4. A machine granulation apparatus for sinter flux according to claim 1, characterized by: The side of the pressing plate (18) away from the rotating table (19) is tightly attached to the bottom inner wall of the prilling tank (1), and the scraper (16) is tightly attached to the outer wall of the prilling net (7).

5. A machine granulation apparatus for sinter flux according to claim 1, characterized by: The two opening and closing plates (12) are combined into a circle, and a groove is formed in the middle of the side of the opening and closing plates (12) close to each other, and a sealing strip (17) is installed on the side of the opening and closing plates (12) close to each other.

6. A machine granulation apparatus for sinter flux according to claim 1, characterized by: The bottom end of the rotating shaft (10) is rotatably connected with the bottom inner wall of the prilling tank (1), the bottom of the prilling tank (1) is fixedly installed with a base (8), and the base (8) is in the shape of a circular table.

7. A machine granulation apparatus for sinter flux according to claim 6, characterized in that: A receiving frame (6) is installed at the bottom of the base (8), an inclined feeding pipe (2) is installed on one side of the prilling tank (1), and the lower part of the two sides of the support frame (5) is fixedly installed on the top surface of the two sides of the receiving frame (6).