Novel bottom heating improved flaker

Abstract

The utility model discloses a novel bottom heating improved flaker which comprises a shell, a roller, a cooling structure and a scraper, a containing groove used for containing materials is formed in the shell, a steam heating cavity is formed at the bottom of the containing groove and used for heating and melting the materials in the containing groove, the roller is rotatably arranged in the shell, and the cooling structure is arranged in the shell. A containing groove is formed in the shell, the bottom of the outer circumferential face of the roller is located in the containing groove and makes contact with materials, the cooling structure is arranged on the roller and used for cooling the roller, the scraper is installed in the shell, and one end of the scraper makes contact with the side face of the outer circumferential face of the roller. According to the utility model, not only can the continuous production of material slices be realized and the production efficiency be improved, but also the materials in the accommodating groove are heated by adopting hot steam, so that the materials are uniformly heated, the production stability is improved and the production cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of chemical industry especially relates to a novel bottom heating improved type flaking machine. BACKGROUND

[0002] In the field of material processing and processing, especially in the process of flaking production of materials prone to solidification, traditional processes face a series of technical problems. These materials often cause local or overall solidification in the silo due to improper environmental temperature control or unreasonable heating methods during storage, transportation and flaking processing. Although the traditional heat tracing method can maintain the fluidity and processability of the material to some extent, the temperature distribution is often not uniform enough to effectively avoid the problem of material solidification.

[0003] Specifically, the silo, as a key component for material storage and feeding, plays a crucial role in the flaking production line. However, when the material in the silo solidifies due to insufficient or uneven temperature distribution, not only will it cause waste of raw materials, but also will trigger a series of chain reactions. The solidified material is prone to adhere to the inner wall of the drum and the silo, which not only increases the difficulty and frequency of equipment cleaning, reduces production efficiency, but also may cause damage to equipment components due to long-term mechanical stress, increasing maintenance costs and downtime. SUMMARY

[0004] In view of the above problems existing in the existing flaking production, the present application aims to provide a novel bottom heating improved type flaking machine that reduces maintenance costs and improves production efficiency.

[0005] The specific technical solutions are as follows:

[0006] A novel bottom heating improved type flaking machine, comprising:

[0007] A housing, a containing groove for containing material is formed in the housing, the bottom of the containing groove forms a steam heating cavity for heating and melting the material in the containing groove;

[0008] A drum, the drum is rotatably arranged in the housing, and the bottom of the outer circumference of the drum is located in the containing groove and in contact with the material;

[0009] A cooling structure, the cooling structure is arranged on the drum for cooling the drum;

[0010] A scraper, the scraper is installed in the housing, and one end of the scraper is in contact with the side surface of the outer circumference of the drum.

[0011] As a further improvement and optimization of the scheme, the shell has an arc-shaped material plate and a jacket, the arc-shaped material plate and the inner wall of the shell form the accommodating groove, the jacket is connected to the bottom of the arc-shaped material plate, and the jacket, the arc-shaped material plate and the inner wall of the shell form the steam heating cavity.

[0012] As a further improvement and optimization of the scheme, the shell is provided with a steam inlet and a steam outlet which communicate with the accommodating groove, and the shell is also provided with a material inlet which communicates with the accommodating groove.

[0013] As a further improvement and optimization of the scheme, the shell is also provided with a discharge port which is located directly below the contact point of the scraper and the roller.

[0014] As a further improvement and optimization of the scheme, the cooling structure includes a cold source inlet pipe and a cold source outlet pipe.

[0015] Wherein, the two ends of the roller are coaxially connected with shafts, the two shafts are installed on the shell, each shaft is a hollow structure and communicates with the roller, one end of the cold source inlet pipe communicates with one end of one of the shafts, and one end of the cold source outlet pipe communicates with one end of the other shaft.

[0016] As a further improvement and optimization of the scheme, it also includes a driving structure which is in transmission connection with one of the shafts and is used to drive the shaft to rotate so as to rotate the roller.

[0017] As a further improvement and optimization of the scheme, the driving structure includes a motor and a transmission assembly, and the output end of the motor is in transmission connection with the shaft through the transmission assembly.

[0018] As a further improvement and optimization of the scheme, the transmission assembly is a belt transmission.

[0019] As a further improvement and optimization of the scheme, the shell is also provided with a thermometer port.

[0020] The above technical scheme has the following positive effects compared with the prior art:

[0021] The novel bottom heating improved sheeting machine can not only realize continuous production of material slicing and improve production efficiency, but also use hot steam to heat the material in the accommodating groove, so that the material is uniformly heated, the stability of production is improved, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a structural schematic view of the novel bottom heating improved sheeting machine.

[0023] Figure 2 This is a side sectional view of a novel bottom-heated improved sheet-forming machine according to this utility model;

[0024] In the attached diagram: 1. Shell; 2. Rotating shaft; 3. Drum; 4. Cold source outlet pipe; 5. Cold source inlet pipe; 6. Drive structure; 7. Scraper; 11. Steam inlet; 12. Steam outlet; 13. Material inlet; 14. Arc-shaped material plate; 15. Jacket; 16. Receiving trough; 17. Steam heating chamber; 18. Thermometer port; 19. Discharge port; 61. Motor; 62. Transmission assembly. Detailed Implementation

[0025] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Figure 1 This is a schematic diagram of the structure of a novel bottom-heated improved sheet-forming machine according to this utility model. Figure 2 This is a side sectional view of a novel bottom-heated improved sheet-forming machine according to this utility model. Figures 1-2As shown, a new bottom heating improved flaking machine of a preferred embodiment is shown, which comprises a shell 1, a roller 3, a cooling structure and a scraper 7, a containing groove 17 for containing materials is formed in the shell 1, the bottom of the containing groove 17 forms a steam heating cavity 17 for heating the materials in the containing groove 17, the roller 3 is rotatably arranged in the shell 1, and the bottom of the outer circumferential surface of the roller 3 is located in the containing groove 17 and contacts the materials, the cooling structure is arranged on the roller 3 for cooling the roller 3, and the scraper 7 is installed in the shell 1, and one end of the scraper 7 contacts the side surface of the outer circumferential surface of the roller 3.

[0029] In the embodiment, the materials in the containing groove 17 are heated by the heating steam flowing in the steam heating cavity 17, so that the materials are in a molten state, the roller 3 is cooled, and when the outer circumferential surface of the roller 3 rotating contacts the molten materials in the containing groove 17, the materials will condense on the outer circumferential surface of the roller 3 and become hard and brittle, and when the roller 3 rotates to the scraper 7, the materials will be scraped off quickly and continuously generate flaky materials.

[0030] In the embodiment, not only the continuity of the material slicing can be realized to improve the production efficiency, but also the materials in the containing groove 17 are heated by the heating steam, so that the heating of the materials is uniform, the stability of the production is improved, and the production cost is reduced.

[0031] Further, as a preferred embodiment, the shell 1 has an arc-shaped material plate 14 and a jacket 15, the containing groove 17 is formed between the arc-shaped material plate 14 and the inner wall of the shell 1, the jacket 15 is connected to the bottom of the arc-shaped material plate 14, and the steam heating cavity 17 is formed between the jacket 15, the arc-shaped material plate 14 and the inner wall of the shell 1.

[0032] Further, as a preferred embodiment, the shell 1 is provided with a steam inlet 11 and a steam outlet 12 which communicate with the containing groove 17, the heating steam enters the steam heating cavity 17 from the steam inlet 11 and is discharged from the steam outlet 12, the heating steam flowing in the steam heating cavity 17 heats the materials in the containing groove 17 by heating the arc-shaped material plate 14, and the shell 1 is also provided with a material inlet 13 which communicates with the containing groove 17, so that the molten materials can enter the containing groove 17 for storage through the material inlet 13.

[0033] Further, as a preferred embodiment, the shell 1 is also provided with a discharge port 19 which is located directly below the contact point of the scraper 7 and the roller 3, and the flaky materials scraped off by the scraper 7 are discharged from the discharge port 19 and enter the packaging bin under the action of gravity.

[0034] Further, as a preferred embodiment, the cooling structure comprises a cold source inlet pipe 5 and a cold source outlet pipe 4; wherein both ends of the roller 3 are coaxially connected with the rotating shaft 2, and both rotating shafts 2 are installed on the shell 1, each rotating shaft 2 is a hollow structure and is in communication with the roller 3, one end of the cold source inlet pipe 5 is in communication with one end of one rotating shaft 2, and one end of the cold source outlet pipe 4 is in communication with one end of the other rotating shaft 2, the cold source (such as cold air) can enter the roller 3 through the cold source inlet pipe 5 and be discharged through the cold source outlet pipe 4, and the cold source can cool the roller 3 when flowing in the roller 3.

[0035] Further, as a preferred embodiment, the driving structure 6 is further provided, and the driving structure 6 is in transmission connection with one rotating shaft 2 and is used for driving the rotating shaft 2 to rotate so as to drive the roller 3 to rotate.

[0036] Further, as a preferred embodiment, the driving structure 6 comprises a motor 61 and a transmission assembly 62, and the output end of the motor 61 is in transmission connection with the rotating shaft 2 through the transmission assembly 62.

[0037] Further, as a preferred embodiment, the transmission assembly 62 is a belt transmission.

[0038] In some embodiments, the transmission assembly 62 can also be a gear set transmission.

[0039] Further, as a preferred embodiment, the shell 1 is further provided with a thermometer port 18.

[0040] The above only describes the preferred embodiments of the present application, and does not limit the implementation and protection scope of the present application. For those skilled in the art, it should be realized that any equivalent replacement and obvious changes made according to the content of the present application should be included in the protection scope of the present application.

Claims

1. A novel bottom heating modified slitting machine characterized in that, The utility model relates to a material melting device, which comprises: a shell, a containing groove for containing material is formed in the shell, a steam heating cavity is formed in the bottom of the containing groove for heating and melting the material in the containing groove; a roller, which is rotatably arranged in the shell, and the bottom of the outer circumferential surface of the roller is located in the containing groove and contacts the material; a cooling structure, which is arranged on the roller for cooling the roller; a scraper, which is installed in the shell, and one end of the scraper contacts the side surface of the outer circumferential surface of the roller.

2. The novel bottom heating improved sheeting machine as claimed in claim 1 wherein, The shell has an arc-shaped material plate and a jacket, the containing groove is formed between the arc-shaped material plate and the inner wall of the shell, the jacket is connected to the bottom of the arc-shaped material plate, and the steam heating cavity is formed between the jacket, the arc-shaped material plate and the inner wall of the shell.

3. The novel bottom heating improved knurling machine as claimed in claim 2 wherein, The shell is provided with a steam inlet and a steam outlet which communicate with the containing groove, and is also provided with a material inlet which communicates with the containing groove.

4. The novel bottom heating improved sheeting machine as claimed in claim 1, wherein, The shell is also provided with a discharge port, which is located directly below the contact point between the scraper and the roller.

5. The novel bottom heating improved sheeting machine as claimed in claim 1, wherein, The cooling structure comprises a cold source inlet pipe and a cold source outlet pipe. The two ends of the roller are coaxially connected with shafts, the two shafts are installed on the shell, each shaft is a hollow structure and communicates with the roller, one end of the cold source inlet pipe communicates with one end of one of the shafts, and one end of the cold source outlet pipe communicates with one end of the other shaft.

6. The novel bottom heating improved knurling machine as claimed in claim 5 wherein, The utility model also comprises a driving structure, which is in transmission connection with one of the shafts and drives the shaft to rotate so as to rotate the roller.

7. The novel bottom heating modified knurling machine as claimed in claim 6, wherein, The driving structure comprises a motor and a transmission assembly, and the output end of the motor is in transmission connection with the shaft through the transmission assembly.

8. The novel bottom heating modified knurling machine as claimed in claim 7, wherein, The transmission assembly is a belt transmission.

9. The novel bottom heating modified knurling machine as claimed in claim 1, wherein, The shell is also provided with a thermometer port.

Images