Universal assembling mechanism
By designing the clamping components and floating modules of the universal assembly mechanism, the flexibility and adaptability issues of existing equipment in assembling complex-shaped parts were solved, achieving high-precision and high-efficiency concentric and coaxial assembly, and improving assembly accuracy and equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-04-10
AI Technical Summary
Existing automated assembly equipment lacks flexibility and adaptability when handling assemblies with complex shapes or requiring precise positioning, resulting in reduced assembly accuracy and efficiency.
Design a universal assembly mechanism comprising a clamping component, a telescopic component, and a floating module. The assembly angle of the clamping component is adjusted by the relative displacement of the floating module to achieve precise alignment, and a horizontal elastic force is provided by an elastic element to prevent rigid collisions and improve structural stability.
It achieves concentric and coaxial precision assembly, prevents the reduction in accuracy caused by cumulative errors, improves assembly efficiency and structural stability, and extends service life.
Smart Images

Figure CN224102294U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic assembly technical field, concretely relates to a universal assembly mechanism. BACKGROUND
[0002] In manufacturing industry, the assembly process is one of the key links of product manufacturing, which involves accurately and efficiently assembling various parts together. For some parts that need precise assembly, such as the internal structure of electronic equipment, the transmission assembly of mechanical equipment, etc., the assembly precision and efficiency are directly related to the quality and performance of the final product. Traditional assembly methods often rely on manual operation, but this method has problems such as low efficiency and difficulty in ensuring precision, especially in the field of concentric coaxial assembly, the assembly is more difficult.
[0003] In the prior art, in order to meet the assembly requirements of high precision and high efficiency, automatic assembly equipment emerges as the times require. However, the existing automatic assembly equipment often lacks sufficient flexibility and adaptability when dealing with assembly parts with complex shapes or requiring precise positioning, and it is difficult to cope with assembly parts of different shapes, sizes and different assembly requirements. SUMMARY
[0004] One object of the present utility model is to provide a universal assembly mechanism to solve the technical problem of reducing assembly precision and efficiency due to cumulative error of assembly parts in the prior art.
[0005] Another object of the present utility model is to improve the structural stability of the universal assembly mechanism.
[0006] According to the purpose of the present utility model, the present utility model provides a universal assembly mechanism, comprising:
[0007] A clamping assembly for clamping a first assembly part;
[0008] A telescopic assembly located at one end of the clamping assembly away from the clamping part, the telescopic assembly is arranged to drive the clamping assembly to move towards a second assembly part along a first horizontal direction, so as to set the first assembly part around the second assembly part;
[0009] A first floating module having two ends respectively fixedly connected with the clamping assembly and the telescopic assembly, the first floating module comprises a fixed part and a moving assembly arranged in the fixed part, the moving assembly is arranged to move towards the side away from the clamping assembly when subjected to force, and the moving assembly has a first state of being in contact with the inner wall of the fixed part and a second state of being spaced apart from the inner wall of the fixed part when subjected to force, so that when the first assembly part is misaligned with the second assembly part, the moving assembly is subjected to force and swings to the second state of aligning the first assembly part with the second assembly part.
[0010] Optionally, the fixing member is provided with a tapered hole extending along the first horizontal direction and gradually expanding towards one end of the telescopic assembly, and the moving assembly comprises:
[0011] a tapered structure extending along the first horizontal direction and having an outer wall matched with an inner wall of the tapered hole;
[0012] a first elastic member extending along the first horizontal direction, and two ends of the first elastic member being fixedly connected to the tapered structure and a first connecting member respectively, the first connecting member being located at a bottom surface of the tapered structure.
[0013] Optionally, the tapered structure is a square pyramid structure.
[0014] Optionally, the universal assembly mechanism further comprises:
[0015] a second connecting member connected to one end of the telescopic assembly close to the clamping assembly;
[0016] a second floating module located at one side of the telescopic assembly and connected to the second connecting member, the second floating mechanism being arranged to move along the first horizontal direction towards a side away from the clamping assembly when the first assembly member and the second assembly member are misaligned.
[0017] Optionally, the universal assembly mechanism further comprises:
[0018] a proximity sensor arranged at one side of the first floating module, the proximity sensor being used to detect displacement information of the second floating module.
[0019] Optionally, the second floating module comprises:
[0020] a guide rod extending along the first horizontal direction, one end of the guide rod being fixedly connected to the second connecting member, and the other end of the guide rod being arranged to pass through a support member;
[0021] a second elastic member sleeved around a circumferential side of the guide rod, one end of the second elastic member being fixedly connected to the second connecting member, and the other end of the second elastic member being fixedly connected to the support member.
[0022] Optionally, the clamping assembly comprises:
[0023] a clamping jaw motor provided with a clamping jaw protruding towards the second assembly member;
[0024] a clamping member connected to the clamping jaw and used to clamp the first assembly member.
[0025] Optionally, the telescopic assembly comprises:
[0026] a telescopic sleeve set;
[0027] A driving member is located at one end of the telescopic sleeve group away from the first floating module, and the driving member comprises a driving shaft extending in the first horizontal direction, and the driving shaft is connected to the telescopic sleeve group to drive the telescopic sleeve group to move in the first horizontal direction.
[0028] Optionally, the universal assembly mechanism further comprises:
[0029] The driving member is a servo motor.
[0030] The utility model discloses a first floating module with fixing piece and moving assembly is arranged in the universal assembly mechanism, and the fixing piece and moving assembly are set up to can occur relative displacement, to when telescopic subassembly drives clamping subassembly to move towards second assembly piece, moving assembly can adjust the relative position of it with fixing piece, thereby adjusting the assembly angle of the first assembly piece clamped by clamping subassembly, so that first assembly piece and second assembly piece can be accurately aligned, and moving assembly restores to the first state that the outer wall and the inner wall of fixing piece are completely attached after first assembly piece is assembled in place, thereby improving the assembly accuracy of universal assembly mechanism, realizing accurate assembly of concentricity and coaxiality, preventing the cumulative error of assembly parts from causing assembly accuracy to reduce, needing to adjust assembly angle many times, further improve assembly efficiency.
[0031] Further, the second floating module of the utility model is connected with the telescopic subassembly through the second connecting piece, and the second floating module is arranged on one side of the telescopic subassembly, so that when the first assembly piece and the second assembly piece are misaligned, the second floating module provides the elastic force along the first horizontal direction to the clamping subassembly, the first floating module and the telescopic subassembly, prevents the rigid collision of the telescopic subassembly, the first floating module and the clamping subassembly caused by the misaligned contact of the first assembly piece and the second assembly piece, causes structural damage, improves the structural stability of the universal assembly mechanism, and further improves the service life of the universal assembly mechanism.
[0032] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, and can be implemented according to the content of the specification, the following preferred embodiments of the utility model are described in detail with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0033] Some specific embodiments of the utility model will be described in detail hereinafter with reference to the drawings in an exemplary but not restrictive manner. The same reference signs in the drawings indicate the same or similar components or parts. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:
[0034] Figure 1 It is a schematic structural diagram of the universal assembly mechanism according to one embodiment of the utility model;
[0035] Figure 2is a schematic front view of a universal assembly mechanism according to an embodiment of the present application;
[0036] Figure 3 is a schematic sectional view of a universal assembly mechanism according to an embodiment of the present application;
[0037] Figure 4 is a schematic structural view of a fixing member according to an embodiment of the present application;
[0038] Figure 5 is a schematic structural view of a conical structure according to an embodiment of the present application.
[0039] Reference signs:
[0040] 100 - universal assembly mechanism, 10 - clamping assembly, 200 - first assembly member, 20 - telescopic assembly, 300 - second assembly member, 30 - first floating module, 31 - fixing member, 32 - moving assembly, 311 - conical hole, 321 - conical structure, 322 - first elastic member, 323 - first connecting member, 40 - second connecting member, 50 - second floating module, 60 - proximity sensor, 51 - guide rod, 70 - supporting member, 52 - second elastic member, 11 - jaw motor, 111 - jaw, 12 - clamping member, 21 - telescopic sleeve set, 22 - driving member. DETAILED DESCRIPTION
[0041] The specific embodiments of the present application will be further described in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present application, but not to limit the scope of the present application.
[0042] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below in conjunction with the drawings. It can be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application. In addition, it should be noted that, in order to facilitate the description, only the parts related to the present application are shown in the drawings, but not all the structures. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0043] The terms "comprising" and "having" and any variations thereof in the present application are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units is not limited to the listed steps or units, but optionally further includes steps or units not listed, or optionally further includes other steps or units inherent to these processes, methods, products or devices.
[0044] Reference to“an embodiment” herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase“in
[0045] Figure 1 is a schematic structural view of a universal assembly mechanism according to an embodiment of the present application, Figure 2 is a schematic front view of a universal assembly mechanism according to an embodiment of the present application, Figure 3 is a schematic sectional view of a universal assembly mechanism according to an embodiment of the present application, Figure 4 is a schematic structural view of a fixing member according to an embodiment of the present application, Figure 5 is a schematic structural view of a conical structure according to an embodiment of the present application.
[0046] As shown in Figure 1 , the present application provides a universal assembly mechanism 100, which comprises a clamping assembly 10, an extension assembly 20 and a first floating module 30. The clamping assembly 10 is used for clamping a first assembly 200. The extension assembly 20 is located at an end of the clamping assembly 10 away from the clamping member 12. The extension assembly 20 is arranged to drive the clamping assembly 10 to move along a first horizontal direction towards a second assembly 300 (refer to Figure 2 ) so as to set the first assembly 200 around the second assembly 300. The two ends of the first floating module 30 are fixedly connected with the clamping assembly 10 and the extension assembly 20 respectively. The first floating module 30 comprises a fixing member 31 and a moving assembly 32 (refer to Figure 2 ) arranged to move towards the side away from the clamping assembly 10 when subjected to force. The moving assembly 32 has a first state of abutting the inner wall of the fixing member 31 and a second state of being spaced apart from the inner wall of the fixing member 31 when subjected to force and moved. When the first assembly 200 and the second assembly 300 are misaligned, the moving assembly 32 is subjected to force and swings to the second state so as to align the first assembly 200 and the second assembly 300. Here, the second assembly 300, the first assembly 200, the clamping assembly 10, the first floating module 30 and the extension assembly 20 are arranged in sequence along the first horizontal direction. When the first assembly 200 and the second assembly 300 are misaligned, i.e., the first assembly 200 and the second assembly 300 partially overlap in the axial direction and the centers of the first assembly 200 and the second assembly 300 are not aligned, the first assembly 200 and the second assembly 300 cannot continue the assembly process.
[0047] In this embodiment, by arranging the first floating module 30 with the fixed part 31 and the moving assembly 32 in the universal assembly mechanism 100, and arranging the fixed part 31 and the moving assembly 32 to be capable of relative displacement, when the telescopic assembly 20 drives the clamping assembly 10 to move towards the second assembly part 300, the moving assembly 32 can adjust its relative position with the fixed part 31, so as to adjust the assembly angle of the first assembly part 200 clamped by the clamping assembly 10, so that the first assembly part 200 and the second assembly part 300 can be accurately aligned, and after the first assembly part 200 is assembled in place, the moving assembly 32 returns to the first state that the outer wall thereof is fully attached to the inner wall of the fixed part 31, thereby improving the assembly accuracy of the universal assembly mechanism 100, realizing accurate concentric and coaxial assembly, preventing the cumulative error of the assembly parts from causing the assembly accuracy to be reduced and the assembly angle to be adjusted multiple times, and further improving the assembly efficiency. Here, the first assembly part 200 is a worm, and the second assembly part 300 is a motor shaft. In other embodiments, the first assembly part 200 and the second assembly part 300 can be any assembly parts that need to be assembled, which are not limited here.
[0048] As shown in Figure 4 , in a further embodiment, the fixed part 31 is provided with a tapered hole 311 extending along the first horizontal direction and gradually expanding towards one end of the telescopic assembly 20, and the moving assembly 32 includes a tapered structure 321 extending along the first horizontal direction and a first elastic part 322 protruding from the bottom surface of the tapered structure 321 (see Figure 3 ), and the tapered structure 321 is arranged such that the outer wall thereof is attached to the inner wall of the tapered hole 311, and the first elastic part 322 is arranged such that the two ends thereof are respectively abutted against the tapered structure 321 and a first connecting part 323 fixedly connected with the tapered structure 321, and the first connecting part 323 is located at the bottom surface of the tapered structure 321. In this embodiment, by arranging the fixed part 31 to have the tapered hole 311 extending along the first horizontal direction, and arranging the tapered structure 321 of the moving assembly 32 such that the outer wall thereof is attached to the inner wall of the tapered hole 311 and the first elastic part 322 is arranged such that the two ends thereof are respectively abutted against the tapered structure 321 and the first connecting part 323, i.e. when the first assembly part 200 and the second assembly part 300 are misaligned, the clamping assembly 10 is stressed to move the tapered structure 321 along the first horizontal direction away from one end of the clamping assembly 10 to compress the spring, at this time the outer wall of the tapered structure 321 is spaced apart from the inner wall of the tapered hole 311, and the assembly angle of the clamping assembly 10 can be adjusted by adjusting the swing angle of the tapered structure 321 in the tapered hole 311, thereby further improving the assembly accuracy of the universal assembly mechanism 100.
[0049] As shown in Figure 5As shown, in a further embodiment, the conical structure 321 is a square conical structure 321. In this embodiment, by setting the conical structure 321 as a square conical structure 321, and the conical hole 311 as a square conical hole 311, when the first assembly 200 and the second assembly 300 are misaligned and the square conical structure 321 moves to the second state of being spaced apart from the square conical hole 311, the square conical structure 321 can be angularly adjusted to make one side of the square conical structure 321 abut the side of the square conical hole 311, thereby fixing the preset angle of the square conical structure 321 to a certain extent, ensuring that the first assembly 200 and the second assembly 300 can be accurately aligned after adjustment, and ensuring the stability of the assembly angle during assembly.
[0050] In a further embodiment, the universal assembly mechanism 100 further comprises a second connecting piece 40 and a second floating module 50. The second connecting piece 40 is connected to one end of the telescopic assembly 20 close to the clamping assembly 10, and the second floating module 50 is located on one side of the telescopic assembly 20 and connected to the second connecting piece 40. The second floating mechanism is arranged to move along the first horizontal direction away from the clamping assembly 10 when the first assembly 200 and the second assembly 300 are misaligned. In this embodiment, the second floating module 50 is connected to the telescopic assembly 20 through the second connecting piece 40, and the second floating module 50 is arranged on one side of the telescopic assembly 20. When the first assembly 200 and the second assembly 300 are misaligned, the second floating module 50 provides an elastic force along the first horizontal direction to the clamping assembly 10, the first floating module 30, and the telescopic assembly 20, preventing rigid collision of the telescopic assembly 20, the first floating module 30, and the clamping assembly 10 caused by misaligned contact of the first assembly 200 and the second assembly 300, thereby improving the structural stability of the universal assembly mechanism 100 and further improving the service life of the universal assembly mechanism 100.
[0051] As shown in FIG. 1, the universal assembly mechanism 100 comprises a clamping assembly 10, a telescopic assembly 20, a first floating module 30, a first assembly 200, a second assembly 300, and a second floating module 50. Figure 1As shown, in a further embodiment, the universal assembly mechanism 100 further comprises a proximity sensor 60 arranged on one side of the first floating module 30, which is used to detect the displacement information of the second floating module 50. In this embodiment, by arranging the proximity sensor 60 on one side of the first floating module 30, the displacement of the second floating module 50 is detected, so that when the first assembly part 200 is misaligned and clamped to the second assembly part 300 and cannot continue to move when the clamping assembly 10 is moved towards the second assembly part 300 by the telescopic assembly 20, the second floating module 50 is forced to move away from the end of the clamping assembly 10. At this time, the proximity sensor 60 detects the displacement of the second floating module 50 and controls the telescopic assembly 20 to move the clamping assembly 10 away from the second assembly part 300, preventing the first assembly part 200 and the second assembly part 300 from being misaligned and clamped to continue assembly, resulting in structural damage, and further improving the assembly stability of the universal assembly mechanism 100.
[0052] As shown in the drawings, Figure 3 As shown, in a further embodiment, the second floating module 50 comprises a guide rod 51 and a second elastic member 52, the guide rod 51 is arranged to extend in the first horizontal direction, and one end thereof is fixedly connected to the second connecting piece 40, and the other end thereof is arranged to pass through the support 70, and the second elastic member 52 is arranged to surround the guide rod 51, and one end thereof is fixedly connected to the second connecting piece 40, and the other end thereof is fixedly connected to the support 70. In this embodiment, the guide rod 51 of the second floating module 50 is arranged to be fixed at one end and movable at the other end and to pass through the support 70, and the second elastic member 52 arranged to surround the guide rod 51 is arranged to be fixedly connected to the second connecting piece 40 and the support 70 at both ends, so that when the first assembly part 200 and the second assembly part 300 are misaligned and clamped, the guide rod 51 is forced to move away from the second connecting piece 40, i.e. one end of the guide rod 51 protrudes from the support 70 and the distance between the second connecting piece 40 and the support 70 is reduced, so that the second elastic member 52 is forced to compress, thereby providing an elastic force in the first horizontal direction to the first elastic member 322, the clamping assembly 10, the first floating module 30 and the telescopic assembly 20, preventing rigid contact during misaligned assembly and causing structural damage.
[0053] As shown in the drawings, Figure 3As shown, in a further embodiment, the clamping assembly 10 comprises a clamping jaw motor 11 and a clamping piece 12, the clamping jaw motor 11 is provided with a clamping jaw 111 protruding towards the second assembly piece 300, and the clamping piece 12 is connected with the clamping jaw 111, and the clamping piece 12 is arranged to clamp the first assembly piece 200. In this embodiment, the clamping piece 12 in the clamping assembly 10 is used to clamp the first assembly piece 200, and the clamping piece 12 is arranged to be connected with the clamping jaw 111 of the clamping jaw motor 11, so as to control the clamping piece 12 to take and place the first assembly piece 200 by the clamping jaw motor 11, realize stable clamping and accurate positioning of the assembly piece, thereby improve the assembly quality, and the clamping jaw motor 11 can adapt to assembly pieces of different shapes, sizes and weights, so that the universal assembly mechanism 100 can adapt to assembly operation of assembly pieces of different shapes, sizes and weights, thereby improving the assembly range of the universal assembly mechanism 100.
[0054] In a further embodiment, the telescopic assembly 20 comprises a telescopic sleeve set 21 and a driving piece 22, the driving piece 22 is located at one end of the telescopic sleeve set 21 away from the first floating module 30, and the driving piece 22 comprises a driving shaft extending along the first horizontal direction, and the driving shaft is connected to the telescopic sleeve set 21 to drive the telescopic sleeve set 21 to move along the first horizontal direction. In this embodiment, the telescopic sleeve set 21 is driven by the driving piece 22 to perform telescopic movement, so as to drive the clamping assembly 10 to move towards the direction close to or away from the second assembly piece 300, so as to drive the first assembly piece 200 to continue to move forward until the assembly is completed when the first assembly piece 200 is aligned with the second assembly piece 300, control the clamping piece 12 of the clamping assembly 10 to loosen and drive the clamping assembly 10 to move backward, and when the first assembly piece 200 is misaligned with the second assembly piece 300, timely drive the clamping assembly 10 to move away from the second assembly piece 300, so as to prevent the first assembly piece 200 and the second assembly piece 300 from being damaged due to continued movement when misaligned.
[0055] In a further embodiment, the driving piece 22 is a servo motor, which has the characteristics of high torque density, fast response and precise control, can accurately convert the received electrical signal into mechanical movement, realize precise control of speed, torque and position, and ensure accurate placement and positioning of the first assembly piece 200, thereby improving assembly accuracy and consistency. In addition, the servo motor has extremely fast dynamic response speed, can realize rapid adjustment of speed, torque and position in a short time, so as to timely control the telescopic assembly 20 to move backward when the first assembly piece 200 is misaligned with the second assembly piece 300, so as to avoid the case that the first assembly piece 200 and the second assembly piece 300 are damaged due to continued assembly after misalignment.
[0056] Any combination of the technical features in the above-described embodiments can be made, and for the sake of brevity, not all possible combinations are described, however, as long as the combination of the technical features does not exist in contradiction, it shall be considered as the scope of the description.
[0057] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but it cannot be understood as the limitation of the utility model patent scope. It should be pointed out that for ordinary skilled person in the art, under the premise of not departing from the utility model concept, a number of modifications and improvements can be made, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be subject to the appended claims.
Claims
1. A universal mounting mechanism, characterized by, The universal assembly mechanism comprises: a clamping assembly for clamping a first assembly; a telescopic assembly located at one end of the clamping assembly away from the first assembly, the telescopic assembly being arranged to drive the clamping assembly to move along a first horizontal direction towards a second assembly so as to fit the first assembly around the second assembly; a first floating module fixedly connected to the clamping assembly and the telescopic assembly at two ends thereof, the first floating module comprising a fixed part and a moving assembly arranged to move towards a side away from the clamping assembly when subjected to a force, the moving assembly having a first state in which an outer wall thereof is in abutment with an inner wall of the fixed part and a second state in which the outer wall is spaced apart from the inner wall of the fixed part when subjected to the force, so that the moving assembly is swung to the second state when the first assembly is misaligned with the second assembly.
2. The gimbaling mechanism of claim 1, wherein, The fixed part is provided with a tapered hole extending along the first horizontal direction and gradually expanding towards one end of the telescopic assembly, and the moving assembly comprises: a tapered structure extending along the first horizontal direction and having an outer wall in abutment with an inner wall of the tapered hole; a first elastic member extending along the first horizontal direction, and having two ends fixedly connected to the tapered structure and a first connecting part, respectively, the first connecting part being located at a bottom surface of the tapered structure.
3. The universal assembly mechanism according to claim 2, wherein the tapered structure is a square tapered structure.
4. The gimbaling mechanism of claim 3, wherein, The universal assembly mechanism further comprises: a second connecting part connected to one end of the telescopic assembly close to the clamping assembly; a second floating module located at one side of the telescopic assembly and connected to the second connecting part, the second floating module being arranged to move along the first horizontal direction towards a side away from the clamping assembly when the first assembly is misaligned with the second assembly.
5. The gimbaling mechanism of claim 4, wherein, The universal assembly mechanism further comprises: a proximity sensor arranged at one side of the first floating module, the proximity sensor being used to detect displacement information of the second floating module.
6. The gimbaling mechanism of claim 5, wherein, The second floating module comprises: a guide rod extending along the first horizontal direction, one end of the guide rod being fixedly connected to the second connecting part, and the other end of the guide rod being arranged to pass through a support part; a second elastic member arranged around the guide rod, one end of the second elastic member being fixedly connected to the second connecting part, and the other end of the second elastic member being fixedly connected to the support part.
7. The goniometer assembly of any one of claims 1-6, wherein, The clamping assembly comprises: a clamping jaw motor provided with a clamping jaw protruding towards the second assembly; a clamping part connected to the clamping jaw and used to clamp the first assembly.
8. The gimbaling mechanism of claim 7, wherein, The telescopic assembly comprises: a telescopic sleeve assembly; a driving part located at one end of the telescopic sleeve assembly away from the first floating module, the driving part comprising a driving shaft extending along the first horizontal direction, the driving shaft being connected to the telescopic sleeve assembly so as to drive the telescopic sleeve assembly to move along the first horizontal direction.
9. The universal assembly mechanism according to claim 8, wherein the driving part is a servo motor.