Automatic pipe cutting and detecting production line

Abstract

The utility model discloses an automatic pipe cutting and detecting production line, and relates to the technical field of pipe processing, the automatic pipe cutting and detecting production line comprises a support, and the support is provided with a feeding mechanism, a cutting part, an outer pipe detecting module and a classifying unit from left to right; the two rodless air cylinders are fixedly connected to the upper end of the support, the output ends of the two rodless air cylinders are fixedly connected with the moving block, the first clamping frame is fixedly connected to the moving block, the first lower clamping plate is fixedly connected into the first clamping frame, the first upper clamping plate is slidably connected into the first clamping frame, and the output ends of the two first telescopic rods are fixedly connected to the upper end of the first upper clamping plate. The two first telescopic rods are fixedly connected to the first clamping frame. The pipe is conveyed according to the set length through the feeding mechanism, the pipe is cut in cooperation with the cutting component, and the outer pipe detection module can rapidly and efficiently detect the pipe and measure the length of the pipe; and the sorting unit can separately place qualified products and unqualified products.

Description

TECHNICAL FIELD

[0001] The utility model relates to pipe material processing technical field, concretely is automatic pipe material cutting and detection production line. BACKGROUND

[0002] Pipe material needs to use pipe material cutting device to carry out cutting treatment when producing and processing, and the pipe material cutting device is a kind of equipment for cutting pipe material, it can realize the cutting operation of pipe material efficiently, and the application of pipe material cutting device is wide.

[0003] In the traditional production mode of pipe material, cutting, measurement, detection and other links are often carried out separately, and a large amount of manual operation and equipment investment are needed, this mode is not only low in production efficiency, and due to the uncertainty of manual operation, it is easy to lead to uneven product quality, difficult to meet the demand of large-scale production and high-quality products.

[0004] Based on this, the automatic pipe material cutting and detection production line is provided, which can eliminate the disadvantages of the existing device. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing automatic pipe material cutting and detection production line to solve the problems in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] Automatic pipe material cutting and detection production line, including support, the support is equipped with feeding mechanism, cutting part, outer tube detection module and classification unit from left to right, the feeding mechanism includes two mutually parallel rodless cylinder, two rodless cylinder fixedly connected in support upper end, the output of two rodless cylinder fixedly connected moving block, moving block fixedly connected clamping frame one, clamping frame one fixedly connected lower clamping plate one in, clamping frame one slidingly connected upper clamping plate one in, the upper end of upper clamping plate one is fixedly connected with the output of two telescopic rods one, two telescopic rods one is fixedly connected in clamping frame one.

[0008] On the basis of the above technical scheme, the utility model further provides the following optional technical scheme:

[0009] In an optional scheme: the cutting component includes two clamping frames two, two clamping frames two are fixedly connected to the upper end of the support, the lower clamping plate two is fixedly connected to the clamping frame two, two telescopic rods two are fixedly connected to the clamping frame two, the output end of two telescopic rods two is fixedly connected to the upper clamping plate two, the cutting tool is arranged between two clamping frames two, the lower end of the cutting tool is fixedly connected with the sliding block, the sliding block is slidingly connected on the sliding rail, the sliding rail is fixedly connected to the support, the cutting tool is fixedly connected to the output end of the telescopic rod three, the telescopic rod three is fixedly connected to the fixed block, and the fixed block is fixedly connected to the support.

[0010] In an optional scheme: the outer tube detection module includes a detection device body, pipe inlet ends and plastic pipe outlet ends are arranged on the two sides of the detection device body respectively, two guide wheels and conveying wheels are arranged at the pipe inlet ends and the plastic pipe outlet ends respectively, encoders are fixedly connected to the guide wheels, three line-scan cameras are installed in the detection device body, and the camera heads of the three line-scan cameras are installed at an angle of 120 degrees around the outer periphery of the pipe.

[0011] In an optional scheme: the classification unit includes a conveying belt, the conveying belt is fixedly connected to the upper end of the support, baffle plates are fixedly connected to the two sides of the conveying belt, recesses are arranged in the baffle plates, rotating plates are arranged in the recesses of the baffle plates, one end of the rotating plate is fixedly connected to the rotating shaft, the other end of the rotating shaft is fixedly connected to the output end of the motor, and the motor is fixedly connected to the recess of the baffle plate.

[0012] In an optional scheme: the feeding mechanism is provided with a feeding rack away from the cutting component, and the feeding rack is fixedly connected to the support.

[0013] In an optional scheme: an inductor is arranged between two clamping frames two, and the inductor is fixedly connected to the support through a connecting frame.

[0014] In an optional scheme: rubber pads one are fixedly connected to the lower clamping plate one and the upper clamping plate one.

[0015] In an optional scheme: rubber pads two are fixedly connected to the lower clamping plate two and the upper clamping plate two.

[0016] Compared with the prior art, the utility model has the beneficial effects as follows:

[0017] The utility model discloses a feeding mechanism is transported with the set length, and cooperation cutting part carries out cutting to pipe material, can automatically cut pipe material, and the cutting length is accurate, and production efficiency is high, and the pipe material is detected after cutting through outer tube detection module, and the encoder on the guide wheel can measure the length of pipe material after cutting, and accurate and efficient, and the classification unit will separate and place the qualified product and unqualified product, realize the full automation of pipe material production, improve production efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the structure schematic drawing of the utility model.

[0019] Figure 2 It is the structure schematic drawing of the feeding mechanism of the utility model.

[0020] Figure 3 It is the structure schematic drawing of the cutting part of the utility model.

[0021] Figure 4 It is the structure schematic drawing of the conveying wheel of the utility model.

[0022] Figure 5 It is the structure schematic drawing of the classification unit of the utility model.

[0023] Figure 6 It is the structure schematic drawing of the line sweep camera of the utility model.

[0024] Legend mark annotation: 100, support, 201, rodless cylinder, 202, moving block, 203, clamping frame one, 204, lower clamping plate one, 205, upper clamping plate one, 206, telescopic rod one, 301, clamping frame two, 302, lower clamping plate two, 303, telescopic rod two, 304, upper clamping plate two, 305, cutting tool, 306, sliding block, 307, sliding rail, 308, telescopic rod three, 309, fixed block, 401, detection equipment body, 402, pipe material import end, 403, pipe material export end, 404, guide wheel, 405, conveying wheel, 406, line sweep camera, 407, encoder, 501, conveying belt, 502, baffle, 503, rotating plate, 504, rotating shaft, 505, motor, 600, discharging frame, 700, inductor, 800, rubber pad one, 900, rubber pad two. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantage of the utility model more clearly, the following is combined with the drawing and example, and the utility model is further detailed.

[0026] In one embodiment, as Figures 1-6As shown, the automatic pipe cutting and detection production line comprises a support 100, a feeding mechanism, a cutting part, an outer pipe detection module and a classification unit are arranged on the support 100 from left to right, the feeding mechanism comprises two parallel rodless air cylinders 201, the two rodless air cylinders 201 are fixedly connected to the upper end of the support 100, the output ends of the two rodless air cylinders 201 are fixedly connected to a moving block 202, the moving block 202 is fixedly connected with a clamping frame one 203, a lower clamping plate one 204 is fixedly connected in the clamping frame one 203, an upper clamping plate one 205 is slidably connected in the clamping frame one 203, the upper ends of the upper clamping plate one 205 are fixedly connected with the output ends of two telescopic rods one 206, the two telescopic rods one 206 are fixedly connected to the clamping frame one 203, the telescopic rods one 206 extend to output rods, drive the upper clamping plate one 205 to move downward, cooperate with the lower clamping plate one 204 to fix the pipe, and the rodless air cylinders 201 convey according to the set length, cooperate with the cutting part to cut the pipe.

[0027] In this embodiment, as shown in the figure, Figure 3 The cutting part comprises two clamping frames two 301, the two clamping frames two 301 are fixedly connected to the upper end of the support 100, a lower clamping plate two 302 is fixedly connected to the clamping frame two 301, two telescopic rods two 303 are fixedly connected to the clamping frame two 301, the output ends of the two telescopic rods two 303 are fixedly connected with an upper clamping plate two 304, a cutting tool 305 is arranged between the two clamping frames two 301, the lower end of the cutting tool 305 is fixedly connected with a sliding block 306, the sliding block 306 is slidably connected to a sliding rail 307, the sliding rail 307 is fixedly connected to the support 100, the cutting tool 305 is fixedly connected with the output end of a telescopic rod three 308, the telescopic rod three 308 is fixedly connected to a fixed block 309, the fixed block 309 is fixedly connected to the support 100, the telescopic rods two 303 retract the output rods, drive the upper clamping plate two 304 to move downward, cooperate with the lower clamping plate two 302 to clamp and fix the pipe, the telescopic rod three 308 extends the output rod, drives the cutting tool 305 to move along the sliding rail 307, and cuts the pipe.

[0028] In one embodiment, as shown in the figure, Figure 1 , Figure 3 , Figure 4 and Figure 6As shown, the outer tube detection module includes a detection device body 401, and the two sides of the detection device body 401 are respectively provided with a pipe inlet end 402 and a plastic pipe outlet end 403. Two guide wheels 404 and conveying wheels 405 are respectively arranged at the pipe inlet end 402 and the plastic pipe outlet end 403. An encoder 407 is fixedly connected to the guide wheel 404. Three line-scan cameras 406 are installed inside the detection device body 401. The camera heads of the three line-scan cameras 406 are respectively installed at an angle of 120° around the outer periphery of the pipe. The pipe after cutting is located between the guide wheel 404 and the conveying wheel 405 at the pipe inlet end 402. The conveying wheel 405 rotates to drive the pipe to move into the detection device body 401. At the same time, the encoder 407 on the guide wheel 404 records the length of the pipe and sends a signal to trigger the line-scan camera to capture an image, thereby detecting the four sides of the pipe.

[0029] In one embodiment, as shown in the drawings, Figure 5 The classification unit includes a conveying belt 501 fixedly connected to the upper end of the support 100. The two sides of the conveying belt 501 are fixedly connected with baffles 502. The baffles 502 are provided with grooves. The grooves of the baffles 502 are provided with rotating plates 503. One end of the rotating plate 503 is fixedly connected with a rotating shaft 504. The other end of the rotating shaft 504 is fixedly connected with the output end of a motor 505. The motor 505 is fixedly connected at the groove of the baffle 502. The pipe after detection will fall on the conveying belt 501. If the pipe after detection is a qualified product, it can pass through the conveying belt 501. If the pipe after detection is an unqualified product, the motor 505 rotates to drive the rotating shaft 504 to rotate. The rotating shaft 504 drives the rotating plate 503 to rotate. The rotating plate 503 discharges the pipe from the groove of the baffle 502.

[0030] In one embodiment, as shown in the drawings, Figure 2 The feeding mechanism is provided with a feeding rack 600 away from the cutting part. The feeding rack 600 is fixedly connected to the support 100. The pipe is placed on the feeding rack 600 to facilitate the transportation of the feeding mechanism.

[0031] In one embodiment, as shown in the drawings, Figure 3 The two clamping frames two 301 are provided with an inductor 700 fixedly connected to the support 100 through a connecting frame. The inductor 700 can monitor whether there is a pipe between the two clamping frames two 301 to control whether the cutting tool 305 works.

[0032] In one embodiment, as shown in the drawings, Figure 3As shown, the lower clamping plate one 204 and the upper clamping plate one 205 are fixedly connected with the rubber pad one 800, the surface of the rubber pad one 800 has special texture and large friction coefficient, when the lower clamping plate two 204 and the upper clamping plate two 205 contact the pipe through the rubber pad one 800, the rubber pad one 800 can tightly adhere to the surface of the pipe, avoid the processing error caused by position deviation, significantly improve the accuracy of processing, and will not leave scratches or indentations on the surface of the object.

[0033] In one embodiment, as shown in the drawings, Figure 3 As shown, the lower clamping plate two 302 and the upper clamping plate two 304 are fixedly connected with the rubber pad two 900, the surface of the rubber pad two 900 has special texture and large friction coefficient, when the lower clamping plate two 302 and the upper clamping plate two 304 contact the pipe through the rubber pad two 900, the rubber pad two 900 can tightly adhere to the surface of the pipe, avoid the processing error caused by position deviation, significantly improve the accuracy of processing, and will not leave scratches or indentations on the surface of the object.

[0034] The above embodiment discloses an automatic pipe cutting and detection production line, wherein the pipe is placed on the feeding rack 600, one end of the pipe is inserted into the clamping frame one 203, the telescopic rod one 206 is extended to the output rod, driving the upper clamping plate one 205 to move downward, cooperating with the lower clamping plate one 204 to fix the pipe, the rodless cylinder 201 drives the pipe to move, first driving the pipe to move to the clamping frame two 301, the telescopic rod two 303 is retracted to the output rod, driving the upper clamping plate two 304 to move downward, cooperating with the lower clamping plate two 302 to clamp and fix the pipe, the telescopic rod three 308 is extended to the output rod, driving the cutting tool 305 to move along the slide rail 307 to cut the pipe, the rodless cylinder 201 drives the pipe to move at a set length again, the cutting tool 305 cuts again to obtain the pipe with a specified length; the cut pipe is located between the guide wheel 404 at the pipe inlet end 402 and the conveying wheel 405, the conveying wheel 405 rotates to drive the pipe to move to the detection equipment body 401, at the same time, the encoder 407 on the guide wheel 404 records the length of the pipe and sends a signal to trigger the line-scan camera to capture, detecting the four sides of the pipe, the detected pipe falls on the conveying belt 501, if the detected pipe is a qualified product, it can pass through the conveying belt 501, if the detected pipe is an unqualified product, the motor 505 rotates to drive the rotating shaft 504 to rotate, the rotating shaft 504 drives the rotating plate 503 to rotate, the rotating plate 503 discharges the pipe from the groove of the baffle 502.

[0035] The above merely provides the specific implementation of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. An automated pipe cutting and inspection production line comprising a support (100), characterized in that, The support (100) is respectively provided with a feeding mechanism, a cutting component, an outer tube detection module and a classification unit from left to right, the feeding mechanism comprises two parallel rodless cylinders (201), the two rodless cylinders (201) are fixedly connected to the upper end of the support (100), the output ends of the two rodless cylinders (201) are fixedly connected to a moving block (202), the moving block (202) is fixedly connected to a clamping frame one (203), the clamping frame one (203) is fixedly connected to a lower clamping plate one (204), the clamping frame one (203) is slidingly connected to an upper clamping plate one (205), the upper end of the upper clamping plate one (205) is fixedly connected to the output ends of two telescopic rods one (206), and the two telescopic rods one (206) are fixedly connected to the clamping frame one (203).

2. The automated pipe cutting and inspection production line of claim 1, wherein, The cutting component comprises two clamping frames two (301), the two clamping frames two (301) are fixedly connected to the upper end of the support (100), the clamping frame two (301) is fixedly connected to a lower clamping plate two (302), the clamping frame two (301) is fixedly connected to two telescopic rods two (303), the output ends of the two telescopic rods two (303) are fixedly connected to an upper clamping plate two (304), a cutting tool (305) is arranged between the two clamping frames two (301), the lower end of the cutting tool (305) is fixedly connected to a sliding block (306), the sliding block (306) is slidingly connected to a sliding rail (307), the sliding rail (307) is fixedly connected to the support (100), the cutting tool (305) is fixedly connected to the output end of a telescopic rod three (308), the telescopic rod three (308) is fixedly connected to a fixed block (309), and the fixed block (309) is fixedly connected to the support (100).

3. The automated pipe cutting and inspection production line of claim 1, wherein, The outer tube detection module comprises a detection device body (401), pipe inlet ends (402) and plastic pipe outlet ends (403) are arranged on the two sides of the detection device body (401), two guide wheels (404) and conveying wheels (405) are arranged at the pipe inlet ends (402) and the plastic pipe outlet ends (403), an encoder (407) is fixedly connected to the guide wheel (404), three line-scan cameras (406) are mounted in the detection device body (401), and the camera heads of the three line-scan cameras (406) are arranged at an angle of 120° around the outer periphery of the pipe.

4. The automated pipe cutting and inspection production line of claim 1, wherein, The classification unit comprises a conveying belt (501), the conveying belt (501) is fixedly connected to the upper end of the support (100), baffle plates (502) are fixedly connected to the two sides of the conveying belt (501), recesses are arranged in the baffle plates (502), rotating plates (503) are arranged in the recesses of the baffle plates (502), one end of a rotating shaft (504) is fixedly connected to the rotating plate (503), the other end of the rotating shaft (504) is fixedly connected to the output end of a motor (505), and the motor (505) is fixedly connected to the recess of the baffle plate (502).

5. The automated pipe cutting and inspection production line of claim 1, wherein, The feeding mechanism is provided with a material placing rack (600) on the side away from the cutting component, and the material placing rack (600) is fixedly connected to the support (100).

6. The automated pipe cutting and inspection production line of claim 2, wherein, The two clamping frames (301) are provided with an inductor (700), and the inductor (700) is fixedly connected to the support (100) through a connecting frame.

7. The automated pipe cutting and inspection production line of claim 1, wherein, The lower clamping plate one (204) and the upper clamping plate one (205) are fixedly connected with a rubber pad one (800).

8. The automated pipe cutting and inspection production line of claim 2, wherein, The lower clamping plate two (302) and the upper clamping plate two (304) are fixedly connected with a rubber pad two (900).

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