Mold forming device for manufacturing high-performance novel polymer fiber pipe
By introducing a clamping mechanism and a servo motor hydraulic cylinder drive into the mold forming device, the problems of low production efficiency and uneven quality caused by unstable clamping of the mold body were solved, achieving efficient and uniform fiber adsorption and reducing the defect rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN NESTERUI TECH CO LTD
- Filing Date
- 2025-04-07
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, the drive mechanism cannot stably clamp the mold body with large differences in outer diameter, resulting in low production efficiency, time-consuming frequent replacement of the adapter mechanism, slow production pace, uneven product quality, and high defect rate.
The clamping mechanism, which includes an inner ring, a groove, and a spring, effectively clamps the mold body through the elastic force of the spring. Combined with a servo motor and a hydraulic cylinder to drive the rotation mechanism, it ensures that the mold body uniformly adsorbs fibers in the slurry pool.
It improves production smoothness and efficiency, reduces mold offset and shaking, ensures uniform fiber adsorption, reduces defect rate, and improves product quality.
Smart Images

Figure CN224103302U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of fiber tube, especially to a mould forming device for manufacturing high-performance novel high-molecular fiber tube. BACKGROUND
[0002] High-performance novel high-molecular fiber tube is widely used:
[0003] Fluid delivery: in chemical industry, it is resistant to corrosion of acid, alkali and salt, prolongs the service life of pipeline; when water supply and drainage, it is resistant to wear and aging of various water, reduces the risk of leakage and blockage; in the field of oil and natural gas, it relies on high-strength and high-pressure oil and gas and related fluid. Electrical insulation: cable sleeve for power transmission and distribution, prevent short circuit and leakage protection cable; in electrical equipment, it is an isolated potential element, which improves insulation and reliability. Structural support: in aerospace, it is used to make wings and body frames, which improves the performance of aircraft; in construction, it is used for bridges and frames, which is weather-resistant and can bear large load; in sports equipment, it improves performance and experience with high strength and flexibility. Medical application: medical devices for medical catheter, biocompatible and can be processed as needed; in rehabilitation medicine, it is used as a material for artificial limbs and orthotic devices to assist rehabilitation.
[0004] The patent publication No. "CN221345117U" discloses "a fiber tube forming die", which comprises a mounting frame, a driving mechanism and a lifting mechanism connected to the mounting frame, the mounting frame is connected to the lifting mechanism, the lower end of the mounting frame is rotatably connected with a die main body, the inside of the die main body is provided with a suction cavity, the suction cavity is connected with a vacuum pump, the outer wall of the suction cavity is provided with a plurality of suction holes, the driving mechanism is arranged in the mounting frame and drives the die main body to rotate. When suction, the driving mechanism works together, drives the die main body to rotate, so that each position of the die main body along the circumference will adsorb fiber at different positions in the pulp pool, that is, each position of the die main body along the circumference has the same adsorption position in the whole adsorption process, so as to ensure that the thickness of the adsorbed fiber is the same, the wall thickness of the formed fiber tube is uniform, and the quality of the fiber tube is improved.
[0005] In the device of the above-mentioned patent, when suction, the driving mechanism works together, drives the die main body to rotate, so that each position of the die main body along the circumference will adsorb fiber at different positions in the pulp pool, if the driving mechanism cannot stably and effectively clamp the die main body with large difference in outer diameter, then the production efficiency is slow due to frequent replacement of adaptive mechanism, the production rhythm is slow, the production capacity is greatly reduced, in terms of product quality, the die rotates easily deviates and shakes, which causes uneven fiber adsorption, the quality of products is uneven, and the rate of defective products rises rapidly. UTILITY MODEL CONTENTS
[0006] (I) Technical problems solved
[0007] The utility model provides a kind of mould forming device for manufacturing high-performance new type high molecular fiber pipe to the problems existing in prior art.
[0008] (II) Technical solution
[0009] To achieve the above object, the utility model discloses a kind of mould forming device for manufacturing high-performance new type high molecular fiber pipe, including support frame, the support frame below is provided with rotating mechanism, rotating mechanism inside is provided with clamping mechanism;
[0010] The clamping mechanism includes inner ring and notch, the notch is respectively opened in the inner wall of inner ring and penetrates inside, the inner wall of one side of the notch is respectively fixedly installed with spring, one end of the spring is respectively fixedly installed with clamping plate, the outer side of the inner ring is fixedly installed with gear ring.
[0011] By using the above technical scheme, the clamping plate is installed by spring on one side, and the outer diameter difference of the mold body can be effectively clamped under the action of elastic force, so that the problem of frequent replacement of adaptive mechanism in production efficiency is prevented, time-consuming is long, and production rhythm is slowed down, the production flow and efficiency are greatly improved, and the problems of unstable and effective clamping of the driving mechanism for the mold body with large outer diameter difference, frequent replacement of adaptive mechanism in production efficiency, time-consuming is long, production rhythm is slowed down, production capacity is greatly reduced, mold rotation is easy to deviate and shake, fiber adsorption is uneven, product quality is uneven, and the problem of high scrap rate is solved.
[0012] As a preferred scheme of the utility model discloses a kind of mould forming device for manufacturing high-performance new type high molecular fiber pipe, wherein the rotating mechanism includes outer ring and support frame, the support frame bottom is fixedly installed on the top surface of outer ring, the support frame bottom wall is fixedly installed with servo motor, the support frame top end is fixedly installed with top plate, the output end of the servo motor is fixedly installed with rotating wheel, and the bottom side of the rotating wheel is engaged with driven wheel.
[0013] By using the above technical scheme, the rotating wheel installed at the output end can be effectively driven to rotate by the rotation of the servo motor, and the rotating rotating wheel can effectively drive the bottom side engaged driven wheel to rotate.
[0014] As a preferred scheme of the utility model discloses a kind of mould forming device for manufacturing high-performance new type high molecular fiber pipe, wherein the top surface of the support frame is respectively fixedly installed with servo hydraulic cylinder, and the output end of the servo hydraulic cylinder is respectively slidably connected and penetrates in the top surface and bottom surface of support frame.
[0015] By using the above technical scheme, the support frame can effectively provide a stable mounting position for the servo hydraulic cylinder installed on the top surface.
[0016] As a preferred scheme of the utility model discloses a kind of manufacturing high-performance novel polymer fiber pipe's mould forming device, wherein, the servo hydraulic cylinder output end is respectively fixedly installed in the top surface of the top plate of rotating mechanism, and the driven wheel one end is rotatably connected in the front end surface of support frame.
[0017] By adopting the above technical scheme, the servo hydraulic cylinder output end can effectively push the top plate of the rotating mechanism to adjust up and down, and the top plate adjusting up and down can effectively drive the rotating mechanism to adjust up and down synchronously.
[0018] As a preferred scheme of the utility model discloses a kind of manufacturing high-performance novel polymer fiber pipe's mould forming device, wherein, the driven wheel bottom side of rotating mechanism is engaged in the tooth ring outside of clamping mechanism, and the inner ring outside is rotatably connected between the inner side of outer ring.
[0019] By adopting the above technical scheme, the driven wheel can effectively drive the tooth ring engaged outside to rotate, and the rotating tooth ring can effectively drive the clamping mechanism to rotate.
[0020] As a preferred scheme of the utility model discloses a kind of manufacturing high-performance novel polymer fiber pipe's mould forming device, wherein, the clamping plate inside of rotating mechanism is clamped with mould body, the bottom surface of top plate is respectively fixedly installed with reinforcing rib, and the reinforcing rib bottom end is respectively fixedly installed in the surface of both sides of support frame.
[0021] By adopting the above technical scheme, the rotating mechanism can efficiently drive the mould body fixed tightly by clamping plate inside to rotate stably, and in the rotating process, the outer wall of mould body can be fully adsorbed with fiber at different points in slurry pool in each position along circumferential direction, to ensure the comprehensiveness and uniformity of adsorption, and by installing reinforcing rib in the bottom surface of top plate, the tensile strength of top plate can be significantly enhanced, to effectively improve its structural stability, to ensure that top plate can still maintain good performance state when bearing larger tension, to reduce deformation and damage risk caused by tension.
[0022] (Three) beneficial effects
[0023] The utility model provides a kind of manufacturing high-performance novel polymer fiber pipe's mould forming device.It has the following beneficial effects:
[0024] 1. By increasing the clamping mechanism, the clamping plate can effectively clamp the mold body with large diameter difference under the action of the spring installed on one side, which prevents the problem of frequent replacement of adaptive mechanism in production efficiency, time-consuming, slow production rhythm, greatly improves the smoothness and efficiency of production, solves the problem of frequent replacement of adaptive mechanism in production efficiency, time-consuming, slow production rhythm, and greatly reduces the production capacity, the quality of the product, the mold rotates easily, the fiber is not evenly adsorbed, the product quality is uneven, the problem of high scrap rate is solved.
[0025] 2. By increasing the reinforcing rib, the tensile strength of the top plate can be significantly improved by installing reinforcing ribs on the bottom surface of the top plate, effectively improving the structural stability, ensuring that the top plate can still maintain good performance state when bearing large tension, reducing the risk of deformation and damage caused by tension. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0027] Figure 1 It is the overall front view structure schematic diagram of the present application.
[0028] Figure 2 It is the overall front view structure schematic diagram of the present application.
[0029] Figure 3 It is the overall right view half cut structure schematic diagram of the present application.
[0030] Figure 4 It is the overall right view half cut structure schematic diagram of the present application.
[0031] In the figure, 1, support frame; 2, servo hydraulic cylinder; 3, rotating mechanism; 31, outer ring; 32, support frame; 33, top plate; 34, servo motor; 35, rotating wheel; 36, driven wheel; 4, clamping mechanism; 41, inner ring; 42, notch; 43, spring; 44, clamping plate; 45, gear ring; 5, mold body; 6, reinforcing rib. DETAILED DESCRIPTION
[0032] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application.
[0033] Embodiment 1
[0034] Referring to Figures 1 to 4 , the first embodiment of the utility model provides a kind of mould forming device for manufacturing high-performance new polymer fiber pipe, it includes support frame 1, rotating mechanism 3 is arranged below support frame 1, clamping mechanism 4 is arranged inside rotating mechanism 3;
[0035] Clamping mechanism 4 includes inner ring 41 and notch 42, notch 42 is respectively opened in the inner wall of inner ring 41 and penetrates inside, spring 43 is respectively fixedly installed on the inner wall of one side of notch 42, clamping plate 44 is respectively fixedly installed on one end of spring 43, tooth ring 45 is fixedly installed on the outside of inner ring 41.
[0036] Specifically, rotating mechanism 3 includes outer ring 31 and support frame 32, support frame 32 is fixedly installed at the top surface of outer ring 31, servo motor 34 is fixedly installed on the bottom wall of support frame 32, top plate 33 is fixedly installed at the top end of support frame 32, rotating wheel 35 is fixedly installed on the output end of servo motor 34, driven wheel 36 is engaged on the bottom side of rotating wheel 35.
[0037] Further, the clamping plate 44 of the clamping mechanism 4 is installed on one side by spring 43, and can effectively clamp the mold body 5 with large outer diameter difference under the action of elastic force, thereby preventing frequent replacement of the matching mechanism during production, saving time and slowing down the production rhythm, greatly improving the smoothness and efficiency of production, the other end of spring 43 is respectively installed on the inner wall of one side of notch 42, and notch 42 is respectively opened in the inner wall of inner ring 41 and penetrates inside.
[0038] Rotating mechanism 3 rotates by servo motor 34 installed on the bottom wall of support frame 32, which can effectively drive the rotating wheel 35 installed on the output end to rotate, and the rotating rotating wheel 35 can effectively drive the driven wheel 36 engaged on the bottom side to rotate.
[0039] Embodiment 2
[0040] Referring to Figures 1 to 4 , the first embodiment of the utility model, based on the previous embodiment, servo hydraulic cylinder 2 is fixedly installed on the top surface of support frame 1, servo hydraulic cylinder 2 is slidably connected to the top surface and the bottom surface of support frame 1, servo hydraulic cylinder 2 is fixedly installed on the top surface of top plate 33 of rotating mechanism 3, and driven wheel 36 is rotatably connected to the front end surface of support frame 32.
[0041] Specifically, the driven wheel 36 of the rotating mechanism 3 is engaged on the outside of the tooth ring 45 of the clamping mechanism 4, the inner ring 41 is rotatably connected between the inner side of the outer ring 31, the clamping plate 44 of the rotating mechanism 3 is clamped between the inner side of the clamping plate 44, the bottom surface of the top plate 33 is fixedly installed with reinforcing ribs 6, and the bottom end of the reinforcing ribs 6 is fixedly installed on the both sides of the support frame 32.
[0042] Further, the support frame 1 can effectively provide a stable mounting position for the servo hydraulic cylinder 2 mounted on the top surface, and the output end of the servo hydraulic cylinder 2 can effectively push the top plate 33 of the rotating mechanism 3 to adjust up and down, and the top plate 33 adjusting up and down can effectively drive the rotating mechanism 3 to adjust up and down, and the meshing gear ring 45 on the outside can be effectively driven to rotate by the rotating driven wheel 36, and the rotating gear ring 45 can effectively drive the clamping mechanism 4 to rotate.
[0043] The rotating mechanism 3 can efficiently drive the mold body 5 fixed inside the clamping plate 44 to rotate stably, and during the rotating process, the outer wall of the mold body 5 can fully absorb fibers at different points in the pulp pool at each position in the circumferential direction, ensuring the comprehensiveness and uniformity of the absorption. By mounting the reinforcing ribs 6 on the bottom surface of the top plate 33, the tensile strength of the top plate 33 can be significantly enhanced, effectively improving the structural stability, ensuring that the top plate 33 can still maintain good performance state when bearing larger tension, reducing the risk of deformation and damage caused by tension.
[0044] Working principle: The support frame 1 can effectively provide a stable mounting position for the servo hydraulic cylinder 2 mounted on the top surface, and the output end of the servo hydraulic cylinder 2 can effectively push the top plate 33 of the rotating mechanism 3 to adjust up and down, and the top plate 33 adjusting up and down can effectively drive the rotating mechanism 3 to adjust up and down, and the meshing gear ring 45 on the outside can be effectively driven to rotate by the rotating driven wheel 36, and the rotating gear ring 45 can effectively drive the clamping mechanism 4 to rotate, and the support frame 32 is fixedly installed on the top surface of the outer ring 31.
[0045] The rotating mechanism 3 is rotated by the servo motor 34 installed on the bottom wall of the support frame 32, which can effectively drive the rotating wheel 35 installed on the output end to rotate, and the rotating rotating wheel 35 can effectively drive the driven wheel 36 meshing on the bottom side to rotate, and the rotating mechanism 3 can efficiently drive the mold body 5 fixed inside the clamping plate 44 to rotate stably, and during the rotating process, the outer wall of the mold body 5 can fully absorb fibers at different points in the pulp pool at each position in the circumferential direction, ensuring the comprehensiveness and uniformity of the absorption. By mounting the reinforcing ribs 6 on the bottom surface of the top plate 33, the tensile strength of the top plate 33 can be significantly enhanced, effectively improving the structural stability, ensuring that the top plate 33 can still maintain good performance state when bearing larger tension, reducing the risk of deformation and damage caused by tension.
[0046] The clamping plate 44 of the clamping mechanism 4 is capable of effectively clamping the mold body 5 with large diameter difference under the elastic force of the spring 43 installed on one side, thereby preventing the problem of time-consuming frequent replacement of the adaptive mechanism and slow production rhythm, greatly improving the smoothness and efficiency of production, and the other end of the spring 43 is installed on the inner wall of the slot 42 on one side, and the slot 42 is opened in the inner wall of the inner ring 41 and penetrates the inside, and the outer side of the inner ring 41 is rotatably connected between the inner side of the outer ring 31.
[0047] It should be noted that, in this text, relational terms such as first and second are used merely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions.
Claims
1. A mold forming device for manufacturing a high-performance novel high-molecular fiber tube, comprising a support frame (1), characterized in that: The support frame (1) is provided below with a rotating mechanism (3), and the rotating mechanism (3) is internally provided with a clamping mechanism (4); The clamping mechanism (4) comprises an inner ring (41) and a notch (42), the notch (42) is respectively arranged on the inner wall of the inner ring (41) and penetrates the inside, the inner wall of one side of the notch (42) is fixedly provided with a spring (43), one end of the spring (43) is fixedly provided with a clamping plate (44), and the outer side of the inner ring (41) is fixedly provided with a gear ring (45).
2. A mold forming device for manufacturing a high-performance novel high-molecular fiber tube according to claim 1, characterized in that: The rotating mechanism (3) comprises an outer ring (31) and a support frame (32), the bottom end of the support frame (32) is fixedly installed on the top surface of the outer ring (31), the bottom wall of the support frame (32) is fixedly provided with a servo motor (34), the top end of the support frame (32) is fixedly provided with a top plate (33), the output end of the servo motor (34) is fixedly provided with a rotating wheel (35), and the bottom side of the rotating wheel (35) is engaged with a driven wheel (36).
3. A mold forming device for manufacturing a high-performance novel high-molecular fiber tube according to claim 2, characterized in that: The top surface of the support frame (1) is fixedly provided with a servo hydraulic cylinder (2), and the output end of the servo hydraulic cylinder (2) is slidably connected and penetrates the top surface and the bottom surface of the support frame (1).
4. A mold forming device for manufacturing a high-performance novel high-molecular fiber tube according to claim 3, characterized in that: The output end of the servo hydraulic cylinder (2) is fixedly installed on the top surface of the top plate (33) of the rotating mechanism (3), and one end of the driven wheel (36) is rotatably connected to the front end surface of the support frame (32).
5. A mold forming device for manufacturing a high-performance novel high-molecular fiber tube according to claim 1, characterized in that: The bottom side of the driven wheel (36) of the rotating mechanism (3) is engaged outside the gear ring (45) of the clamping mechanism (4), and the outer side of the inner ring (41) is rotatably connected between the inner side of the outer ring (31).
6. A mold forming device for manufacturing a high-performance novel high-molecular fiber tube according to claim 2, characterized in that: The inner side of the clamping plate (44) of the rotating mechanism (3) clamps the mold body (5), the bottom surface of the top plate (33) is fixedly provided with a reinforcing rib (6), and the bottom end of the reinforcing rib (6) is fixedly installed on the two side surfaces of the support frame (32).
Citation Information
Patent Citations
Fiber pipe forming die
CN221345117U