Composite device for multi-layer wires

By designing a composite device consisting of a support, a rotating cylinder, and an electrically heated roller, the problem of simultaneous composite of multiple filaments in existing technologies has been solved. This achieves efficient and uniform heating and hot-pressing of the filaments, improving the composite effect and strength.

CN224103684UActive Publication Date: 2026-04-10ZHEJIANG JINDUO PRECIOUS METAL MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing composite devices are not convenient for processing multiple sets of filaments simultaneously, resulting in poor composite effects and weak bonding strength after filament composite.

Method used

A composite device including a support, a rotating cylinder, a servo motor, an electric heating roller, and a hot pressing port was designed. The device simultaneously heats and drives multiple sets of filaments through four electric heating rollers, and achieves uniform heating and hot pressing composite of four layers of filaments through the hot pressing port.

Benefits of technology

It achieves efficient and uniform composite of multiple filaments, improving the composite effect and the strength of the filaments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of compounding devices, in particular to a compounding device for multilayer wires, which comprises a support, a plurality of rotating cylinders are rotatably connected to two side surfaces of the support, a plurality of servo motors are fixedly connected to one side surface of the support, four first electric heating rollers are arranged among the plurality of rotating cylinders, and a plurality of second electric heating rollers are arranged among the four first electric heating rollers. A plurality of annular guide grooves are formed in each first electric heating roller; four heating assemblies are arranged on the support, each heating assembly comprises an upper electric heating roller and a lower electric heating roller which are rotationally installed on the support, and a fixing rod is arranged on the support. According to the utility model, a plurality of groups of four-layer wires can be conveniently compounded at the same time, the compounding efficiency is higher, the wires are uniformly and fully heated, so that the wires can be better fused together, the compounding effect is better, the firmness degree of the compounded wires is higher, and the compounding treatment of the multi-layer wires is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to composite device technical field especially relates to a kind of composite device for multilayer wire rod. BACKGROUND

[0002] With the continuous development of society, the continuous progress of science and technology, the technology related to composite device is also constantly improving, and at present, most of the wire rod is heated and pressure is applied, so that the multilayer wire rod is fused or combined with other materials under the action of heat and pressure, realizing the connection and performance optimization of materials.

[0003] The composite device currently used is not convenient for simultaneously composite processing of multiple groups of wire rod, and the composite effect is poor, and the firmness of the wire rod after composite is poor, which is not conducive to the composite processing of multilayer wire rod. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the following shortcomings in the prior art, the composite device currently used is not convenient for simultaneously composite processing of multiple groups of wire rod, and the composite effect is poor, and the firmness of the wire rod after composite is poor, which is not conducive to the composite processing of multilayer wire rod, and a kind of composite device for multilayer wire rod is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A kind of composite device for multilayer wire rod, including support, the both sides surface of the support are rotatably connected with multiple rotating cylinders, the side surface of the support is fixedly connected with multiple servo motors, four first electric heating rollers are provided between multiple rotating cylinders, multiple annular guide grooves are formed in each first electric heating roller;

[0007] Four heating assemblies are provided on the support, each heating assembly includes an upper electric heating roller and a lower electric heating roller rotatably mounted on the support, a fixed rod is provided on the support, multiple fixed cylinders are fixedly installed on the fixed rod and arranged at equal intervals, a hot pressing port is formed in each fixed cylinder, and a guide roller is rotatably connected to the support, and multiple annular ports are formed in the guide roller.

[0008] Preferably, two openings for connecting the fixed rod are formed in the support, two limiting rings are fixedly connected to the fixed rod, and the surfaces of the two limiting rings are respectively attached to the outer surfaces of the both sides of the support.

[0009] Preferably, a cross rod is rotatably connected to each side of the support, a bending strip is provided on each cross rod, a clamping shaft is fixedly connected to one side surface of the bending strip, and a clamping groove for connecting the clamping shaft is formed in each limiting ring.

[0010] Preferably, a fixing frame with a square-shaped cross-section is fixedly connected to each of the cross bars. A slider is slidably connected inside the fixing frame, and one end of the bent strip passes through the fixing frame and is fixedly connected to the slider.

[0011] Preferably, each of the cross bars is connected to the bracket by a threaded rod. Threaded grooves are formed on both side surfaces of the bracket, and round holes for connecting the threaded rod are formed on each of the sliders.

[0012] Preferably, mounting rods are fixedly connected to both ends of each of the first electric heating rollers. Through holes for connecting the mounting rods are formed on each of the rotating cylinders. The mounting rods are connected to the rotating cylinders by bolts, and round grooves for connecting the bolts are formed on each of the mounting rods.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] A layer of wire material can be placed in each of the annular guide grooves of the four first electric heating rollers. Every four layers of wire materials located in the same vertical plane form a group. The four first electric heating rollers rotate simultaneously, thereby driving multiple groups of wire materials to be transmitted. Each of the first electric heating rollers can perform preliminary heating treatment on the wire materials. The upper electric heating roller can perform better heating treatment on the lower surface of the wire materials. Moreover, the upper surface of the wire materials contacts the surface of the lower electric heating roller, so that the upper surface of the wire materials can also be subjected to good heating treatment. The heating of the wire materials is relatively uniform and sufficient. Then, every four layers of wire materials located in the same vertical plane can pass through the same hot pressing port for hot pressing and compounding treatment. The hot pressing port has a pressurizing effect on the wire materials, making the four heated layers of wire materials firmly compounded together, facilitating the simultaneous compounding treatment of multiple groups of four-layer wire materials. The compounding efficiency is relatively high. The heating of the wire materials is relatively uniform and sufficient, facilitating better fusion of the wire materials together. The compounding effect is relatively good, and the firmness of the compounded wire materials is relatively high, which is beneficial to the compounding treatment of multi-layer wire materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 FIG. 1 is a front structural schematic diagram of a compounding device for multi-layer wire materials proposed by the present utility model;

[0016] Figure 2 FIG. 2 is a side structural schematic diagram of a compounding device for multi-layer wire materials proposed by the present utility model;

[0017] Figure 3 FIG. 3 is a top structural schematic diagram of a compounding device for multi-layer wire materials proposed by the present utility model;

[0018] Figure 4 FIG. 4 is a front partial structural schematic diagram of the cross bar and the clamping shaft in the present utility model;

[0019] Figure 5 It is the front view structure diagram of fixed cylinder in the utility model.

[0020] In the figure: 1 support, 2 first electric heating roller, 3 fixed rod, 4 limit ring, 5 cross rod, 6 fixed frame, 7 bending strip, 8 rotating cylinder, 9 bolt, 10 annular guide groove, 11 mounting rod, 12 leading-out roller, 13 fixed cylinder, 14 lower electric heating roller, 15 upper electric heating roller, 16 clamping shaft, 17 sliding block, 18 threaded rod, 19 hot-pressing port. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0022] The terms such as "upper", "lower", "left", "right", "middle" and "one" cited in the utility model are only for the convenience of clear description, not to limit the scope of the utility model that can be implemented, and the change or adjustment of the relative relationship is also regarded as the scope of the utility model that can be implemented without substantial change of technical content.

[0023] Referring to Figures 1-5 A kind of composite device for multilayer wire, including support 1 and power supply installed on support 1, current is 2000A, voltage is 600-800V, the both sides surface of support 1 is rotatably connected with multiple rotating cylinders 8, the side surface of support 1 is fixedly connected with multiple servo motors, four first electric heating rollers 2 are arranged between multiple rotating cylinders 8, multiple annular guide grooves 10 are formed in each first electric heating roller 2, four heating assemblies are arranged on support 1, each heating assembly includes upper electric heating roller 15 and lower electric heating roller 14 rotatably installed on support 1, fixed rod 3 is arranged on support 1, multiple fixed cylinders 13 are fixedly installed on fixed rod 3 and arranged at equal intervals, hot-pressing port 19 is formed in each fixed cylinder 13, leading-out roller 12 is rotatably connected on support 1, multiple annular ports are formed in leading-out roller 12, device can improve contact moment, high-current impact resistance.

[0024] The bracket 1 has two openings for connecting the fixing rod 3. The fixing rod 3 is fixedly connected to two limiting rings 4. The surfaces of the two limiting rings 4 are respectively attached to the outer surfaces of the two sides of the bracket 1. The two sides of the bracket 1 are rotatably connected to cross rods 5. Each cross rod 5 is provided with a bending strip 7. One side surface of the bending strip 7 is fixedly connected to a retaining pin 16. Each limiting ring 4 is provided with a retaining groove for connecting the retaining pin 16. Each cross rod 5 is fixedly connected to a fixing frame 6 with a cross-section in the shape of a U. Sliding slider 17 is slidably connected inside the fixing frame 6. The bending strip 7 passes through one end of the fixing frame 6 and is fixedly connected to the sliding slider 17. Each cross rod 5 is connected to the bracket 1 through a threaded rod 18. Threaded grooves are provided on both sides of the bracket 1. Each sliding slider 17 is provided with a round hole for connecting the threaded rod 18.

[0025] During installation, the fixing rod 3 is placed in the two openings from top to bottom. Each limiting ring 4 will move down close to the side surface of the bracket 1. The limiting ring 4 has a limiting component for the movement of the fixing rod 3. When the lower surface of the fixing rod 3 is in contact with the lower inner wall of the opening, first pull the bending strip 7 outward, then rotate the cross rod 5 until the locking shaft 16 is directly above the locking groove. Then push the bending strip 7 down until the locking shaft 16 is engaged with the locking groove. Then, pass one end of the threaded rod 18 through the cross rod 5 and the round hole, and connect it with the threaded groove. This will firmly connect the fixing rod 3 and the bracket 1 together. Similarly, when the fixing cylinder 13 is damaged, it is convenient to disassemble and replace the fixing rod 3.

[0026] Each of the first electric heating rollers 2 has a mounting rod 11 fixedly connected to both ends. Each rotating cylinder 8 has a through-hole for connecting the mounting rod 11. The mounting rod 11 is connected to the rotating cylinder 8 by bolts 9. Each mounting rod 11 has a circular groove for connecting the bolt 9. One end of each mounting rod 11 is inserted into the corresponding through-hole, and then one end of the bolt 9 is threaded through the rotating cylinder 8 and connected to the circular groove. This securely connects the first electric heating roller 2 to the rotating cylinder 8. Similarly, when the first electric heating roller 2 is damaged, it is easy to replace it.

[0027] The utility model discloses a first electric heating roller 2 is in the same vertical plane, and the parallel equidistance is set, and when using, each first electric heating roller 2, upper electric heating roller 15 and lower electric heating roller 14 are heated simultaneously, and the heat conduction characteristic of first electric heating roller 2, upper electric heating roller 15 and lower electric heating roller 14 is good, can place a layer of wire material in each annular guide groove 10 of four first electric heating rollers 2, and every four layers of wire material in the same vertical plane is a group, four servo motors drive four vertical equidistance setting rotating cylinders 8 to rotate, and then drive four first electric heating rollers 2 to rotate simultaneously, and then can drive multiple groups of wire material to drive, and each first electric heating roller 2 can carry out preliminary heating treatment to wire material, so that the lower surface of wire material can be wound on the lower surface of upper electric heating roller 15, and upper electric heating roller 15 carries out better heating treatment to the lower surface of wire material, and the subsequent wire material can pass through upper electric heating roller 15 and lower electric heating roller 14, and the upper surface of wire material contacts the surface of lower electric heating roller 14, so that the upper surface of wire material is also better heated, and the heating of wire material is more uniform and sufficient.

[0028] After four layers of wire material in the same vertical plane can be threaded through the same hot pressing port 19, and the hot pressing port 19 is used for hot pressing composite treatment, and the inner wall of the hot pressing port 19 includes an inclined inner wall and a horizontal inner wall, and the length of the horizontal inner wall can be lengthened according to actual use requirements, so that the wire materials are better combined together, the inclined inner wall is connected to the horizontal inner wall through an arc-shaped inner wall, the four layers of wire material are first inserted into the hot pressing port 19 from one end with a larger diameter and then threaded out from the other end with a smaller diameter, the hot pressing port 19 has a pressing effect on the wire material, so that the four layers of heated wire materials are firmly combined together, and the combined wire materials finally contact the annular port surface of the guide roller 12, the servo motor drives the guide roller 12 to rotate, so that the combined wire materials can be guided out, the multiple groups of wire materials can be conveniently and simultaneously subjected to composite treatment, the composite efficiency is higher, the heating of the wire materials is more uniform and sufficient, so that the wire materials are better fused together, the composite effect is better, and the firmness of the wire materials after being combined is higher, which is beneficial to the composite treatment of the multiple layers of wire materials.

[0029] In the utility model, unless another definite provision and limitation, the terms "mount", "connect", "connect", "fix" and so on should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can pass through intermediate medium indirectly connect, for the ordinary skilled in the art, can understand the specific meaning of the above terms in the utility model according to specific circumstances.

[0030] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A composite device for multilayer wire, comprising a support (1), characterized in that, Both sides of the bracket (1) are rotatably connected with a plurality of rotating cylinders (8). One side surface of the bracket (1) is fixedly connected with a plurality of servo motors. Four first electric heating rollers (2) are arranged between the plurality of rotating cylinders (8). A plurality of annular guide grooves (10) are formed on each of the first electric heating rollers (2); Four heating assemblies are arranged on the bracket (1). Each heating assembly includes an upper electric heating roller (15) and a lower electric heating roller (14) rotatably installed on the bracket (1). A fixed rod (3) is arranged on the bracket (1). A plurality of fixed cylinders (13) arranged at equal intervals are fixedly installed on the fixed rod (3). A hot pressing port (19) is formed in each of the fixed cylinders (13). A guiding roller (12) is rotatably connected to the bracket (1). A plurality of annular ports are formed on the guiding roller (12).

2. A composite device for multi-layered wire as claimed in claim 1, wherein, Two openings for connecting the fixed rod (3) are formed on the bracket (1). Two limiting rings (4) are fixedly connected to the fixed rod (3). The surfaces of the two limiting rings (4) are respectively in contact with the outer surfaces on both sides of the bracket (1).

3. A composite device for multi-layered wire as defined in claim 2, wherein, Cross rods (5) are rotatably connected to both sides of the bracket (1). A bent strip (7) is arranged on each of the cross rods (5). A clamping shaft (16) is fixedly connected to one side surface of each of the bent strips (7). A clamping slot for connecting the clamping shaft (16) is formed on each of the limiting rings (4).

4. A composite device for multi-layered wire according to claim 3, wherein A fixed frame (6) with a cross-section in a shape of a rectangle is fixedly connected to each of the cross rods (5). A slider (17) is slidably connected in the fixed frame (6). One end of the bent strip (7) passing through the fixed frame (6) is fixedly connected to the slider (17).

5. A composite device for multi-layered wire as defined in claim 4, wherein, Each of the cross rods (5) is connected to the bracket (1) through a threaded rod (18). Threaded grooves are formed on both side surfaces of the bracket (1). A round hole for connecting the threaded rod (18) is formed on each of the sliders (17).

6. The apparatus of claim 1, wherein, Installation rods (11) are fixedly connected to both ends of each of the first electric heating rollers (2). A through port for connecting the installation rod (11) is formed on each of the rotating cylinders (incomplete). The installation rod (11) is connected to the rotating cylinder (8) through a bolt (9). A round groove for connecting the bolt (9) is formed on each of the installation rods (11).