Clamp for automatic feeding and discharging of solar heat collecting pipes
By designing a clamp that includes a connecting seat, slide rail, mounting seat, and pneumatic telescopic cylinder, the problems of low manual efficiency and severe product damage in the process of loading and unloading solar collector tubes were solved, and efficient and safe automated production was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN JIEERYI INTELLIGENT TECHNOLOGY CO LTD
- Filing Date
- 2025-03-26
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, the loading and unloading process of solar collector tubes suffers from problems such as low manual efficiency, high labor intensity, severe product damage, high defect rate, and low production efficiency due to the inability of robots to follow precisely.
An automatic loading and unloading fixture for solar collector tubes is adopted, which includes a connecting seat, slide rail, mounting seat, pneumatic telescopic cylinder and gripper cylinder. The fixture achieves flexible displacement compensation through sliding fit and pneumatic control, ensuring clamping accuracy and stability.
It improved the automation level of the solar collector tube loading and unloading, reduced the defect rate, simplified the control system programming, improved production efficiency and safety, and reduced labor intensity and product damage.
Smart Images

Figure CN224105007U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the automation technical field especially is related to a solar energy heat collecting pipe automatic feeding and discharging clamp. BACKGROUND
[0002] In the production process of the solar energy heat collecting pipe, the feeding and discharging link of the heat collecting pipe on the conveying line is very important. The traditional manual feeding and discharging mode has many disadvantages: on the one hand, the manual operation efficiency is low, it is difficult to meet the demand of large-scale production, and the labor intensity is large, which easily leads to the fatigue of workers, and further affects the production progress; on the other hand, the production workshop of the heat collecting pipe is high in temperature, and the environment is bad, which affects the physical and mental health of the operators. Therefore, a robot capable of automatic feeding and discharging needs to be developed; the difficulty lies in that due to the factors such as inaccurate precision control, the surface of the heat collecting pipe is easily scratched and bumped, which reduces the product quality and increases the rate of defective products, and brings additional economic losses to the enterprise. In addition, in order to meet the production demand, the conveying line is always in a running state during the feeding and discharging process, and the existing robot feeding and discharging cannot accurately follow, and it is difficult to ensure the accurate position during the arrangement and placement of the heat collecting pipe. At the same time, if the robot cannot accurately follow, it will directly lead to the rupture of the heat collecting pipe due to excessive force. Therefore, how to realize the automation of the feeding and discharging of the solar energy heat collecting pipe, improve the production efficiency, reduce the labor cost and reduce the damage to the products has become a problem to be solved for the solar energy heat collecting pipe production enterprises. CONTENT OF THE UTILITY MODEL
[0003] In order to overcome the deficiencies in the background art, the utility model discloses a kind of solar energy heat collecting pipe automatic feeding and discharging clamp.
[0004] To realize the above-mentioned utility model purposes, the utility model adopts the following technical solutions:
[0005] A kind of solar energy heat collecting pipe automatic feeding and discharging clamp, include:
[0006] Connecting seat, installation is in the execution end of mechanical arm;
[0007] Slide rail, multiple slide rails are spaced apart on the connecting seat;
[0008] Mounting seat, slide block and slide rail sliding fit;
[0009] Pneumatic telescopic cylinder, between mounting seat and connecting seat, by inflation elongation makes mounting seat move to fixed position, and makes mounting seat and connecting seat keep rigid connection;By deflation, mounting seat is in the free state that can slide along slide rail.
[0010] Claw cylinder, multiple claw cylinders are arrayed on mounting seat.
[0011] Preferably, the mounting seat is arranged with two rows of clamping jaw cylinders in up and down directions, and the two rows of clamping jaw cylinders are arranged in staggered manner.
[0012] Preferably, the inner side of the clamping jaw of the clamping jaw cylinder is provided with a flexible protective pad.
[0013] Preferably, one side between the two clamping jaws of the clamping jaw cylinder is provided with a contact switch.
[0014] Preferably, the mounting seat is in a diamond structure.
[0015] By adopting the technical scheme as above, the utility model has the following beneficial effects:
[0016] The utility model discloses a solar energy heat collecting pipe automatic loading and unloading clamp, makes the mounting seat through the sliding block and slide rail sliding fit, can along the slide rail left and right free sliding. When clamping the heat collecting pipe, the pneumatic telescopic cylinder exhausts and makes the mounting seat be in the free state, even if the clamping jaw of the clamping jaw cylinder has small distance deviation with the heat collecting pipe, can also automatically displace compensation, prevents the clamping jaw cylinder clamping jaw from damaging the heat collecting pipe, effectively protects the heat collecting pipe surface quality, reduces the rate of defective products. The free movement of the mounting seat can automatically compensate the displacement distance of the heat collecting pipe, does not need the mechanical arm movement to follow, thereby greatly reduces the control difficulty of the mechanical arm, simplifies control system programming and debugging, improves the system intelligent level and operating efficiency. The clamping jaw cylinder clamps the heat collecting pipe and pulls out the conveying line, and then the pneumatic telescopic cylinder fills the air and makes the mounting seat and the connecting seat rigid connection. In the unloading process, the whole clamp and the heat collecting pipe are in stable state, improve safety and reliability. Meanwhile, the pneumatic telescopic cylinder keeps the inflation state, ensures that the clamping jaw cylinder is accurately located in the clamping position, improves the clamping accuracy and work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the perspective structural schematic diagram of clamp;
[0018] Figure 2 It is the structural schematic diagram of clamp;
[0019] Figure 3 It is the plan view of clamp;
[0020] Figure 4 It is the structural schematic diagram of two clamps through the bridge plate connection.
[0021] In the drawing: 1, connecting seat, 2, slide rail, 3, mounting seat, 4, sliding block, 5, pneumatic telescopic cylinder, 6, clamping jaw cylinder, 7, flexible protective pad. DETAILED DESCRIPTION
[0022] The present invention can be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention. In the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "front", "rear", "left", "right" indicating the orientation or positional relationship, they are only corresponding to the drawings of this application for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation.
[0023] Example 1, in conjunction with Appendix Figures 1-3 A clamp for automatically loading and unloading solar collector tubes includes a connecting seat 1, slide rails 2, and mounting base 3. The connecting seat 1 is mounted on the actuator end of a robotic arm and serves as a key component connecting the clamp to the robotic arm; its stability and installation accuracy directly affect the overall performance of the clamp. Multiple slide rails 2 are spaced apart on the connecting seat 1, preferably two slide rails 2 spaced apart. This design not only facilitates installation but also effectively reduces operating costs and improves the economic efficiency of the clamp while ensuring its strength.
[0024] The mounting base 3 is slidably engaged with the slide rail 2 via a slider 4, meaning the mounting base 3 can slide freely left and right relative to the connecting base 1 along the slide rail 2. This sliding engagement design gives the mounting base 3 lateral flexibility, allowing for position adjustment according to actual working conditions. Multiple gripper cylinders 6 are arranged in an array on the mounting base 3. Through a reasonable layout, it is ensured that the gripper cylinders 6 are evenly stressed during operation, improving the stability and reliability of gripping.
[0025] A pneumatic telescopic cylinder 5 is installed between the mounting base 3 and the connecting base 1. The pneumatic telescopic cylinder 5 can be mounted on the mounting base 3, with its piston rod extended and securely connected to the connecting base 1 via a bracket; or the pneumatic telescopic cylinder 5 can be mounted on the connecting base 1, with its piston rod extended and securely connected to the mounting base 3 via a bracket. As a key driving component of the clamp, the pneumatic telescopic cylinder 5 functions to move the mounting base 3 to a fixed position by inflating and extending it, maintaining a rigid connection between the mounting base 3 and the connecting base 1, ensuring the entire clamp and heat collection tube remain stable during the unloading process; and to allow the mounting base 3 to slide freely along the slide rail 2 by deflating it, enabling automatic displacement compensation based on the position of the heat collection tube during clamping.
[0026] In this way, when the heat collecting tube is clamped, the clamp is first sent to the clamping position by the mechanical arm, then the pneumatic telescopic cylinder 5 is exhausted, so that the mounting seat 3 is in a free state capable of sliding along the slide rail 2; then the mechanical arm acts until the heat collecting tube enters between the two clamping jaws of the clamping jaw cylinder 6; during this process, since the mounting seat 3 is in a free state, even if there is a small distance deviation of the clamping jaw of the clamping jaw cylinder 6 relative to the heat collecting tube, it can be automatically displaced and compensated when the clamping jaw of the clamping jaw cylinder 6 touches the heat collecting tube, thereby preventing the clamping jaw of the clamping jaw cylinder 6 from damaging the heat collecting tube, effectively protecting the surface quality of the heat collecting tube, reducing the rate of defective products, and improving production efficiency.
[0027] It is worth noting that during the clamping process, the conveying line is still in a moving conveying state of 1 cm / s, and the free movement of the mounting seat 3 can automatically compensate for the displacement distance of the heat collecting tube, without the need for the mechanical arm to move to follow, thereby greatly reducing the control difficulty of the mechanical arm, simplifying the programming and debugging process of the control system, and improving the intelligent level and operating efficiency of the entire system. After the clamping jaw cylinder 6 clamps the heat collecting tube and pulls it out of the conveying line, the pneumatic telescopic cylinder 5 is inflated, so that the mounting seat 3 and the connecting seat 1 are in a rigid connection state, and then the mechanical arm is controlled to act to place the heat collecting tube at the unloading station, which can ensure that the entire clamp and the heat collecting tube are in a stable state during the unloading action, thereby improving safety and reliability; at the same time, before the next clamping action, the pneumatic telescopic cylinder 5 remains inflated, thereby ensuring that the clamping jaw cylinder 6 is accurately positioned at the clamping position, improving the accuracy and efficiency of clamping.
[0028] It is worth noting that before the pneumatic telescopic cylinder 5 is exhausted, the two ends of the mounting seat 3 need to be at the same horizontal height to prevent the mounting seat 3 from automatically sliding to the lower side under its own gravity after the pneumatic telescopic cylinder 5 is exhausted, resulting in a large positional deviation between the clamping jaw cylinder 6 and the corresponding heat collecting tube, affecting the clamping accuracy and work efficiency.
[0029] Example 2, in combination with the attached Figures 1-3 A solar heat collecting tube automatic loading and unloading clamp, based on example 1, the mounting seat 3 is arranged with two rows of clamping jaw cylinders 6 above and below, and the two rows of clamping jaw cylinders 6 are arranged in staggered positions. It can effectively deal with the dense arrangement of heat collecting tubes and avoid mutual interference between adjacent two clamping jaw cylinders 6. The inner side of the clamping jaw of the clamping jaw cylinder 6 is provided with a flexible protective pad 7. It can effectively protect the heat collecting tube and prevent the clamping jaw of the clamping jaw cylinder 6 from damaging or scratching the heat collecting tube.
[0030] Further, the clamping jaw cylinder 6 is provided with a contact switch on one side between two clamping jaws, not shown in the figure. When the heat collecting pipe is clamped, the heat collecting pipe can trigger the contact switch when it is in the appropriate position between the two clamping jaws, thereby sending a clamping signal to make the clamping jaw cylinder 6 act, and the two clamping jaws clamp the heat collecting pipe, which can prevent the clamping jaw cylinder 6 from being too far away from the heat collecting pipe when clamping the heat collecting pipe to effectively clamp, or too close to the heat collecting pipe to hit the heat collecting pipe.
[0031] Further, the mounting seat 3 is in a rhombus structure. The weight of the mounting seat 3 can be effectively reduced, and the non-acting part of the mounting seat 3 is removed, and the safe moving range of the mounting seat 3 is increased.
[0032] Embodiment 3, combined with the attached Figure 4 A solar heat collecting pipe automatic feeding and discharging clamp, based on the embodiments 1 or 2, in order to ensure the reliability of the mechanical arm clamping, and prevent the heat collecting pipe from being broken due to excessive local clamping force, a transition plate is arranged at the execution end of the mechanical arm, and two upper and lower clamps are arranged on the transition plate, as shown in the attached Figure 4 The two clamps are cooperated to clamp the heat collecting pipe.
[0033] The parts not described in the utility model are prior art, and for those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model; therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and all changes falling within the meaning and scope of the equivalent elements are intended to be included in the utility model.
Claims
1. A clamp for automatically loading and unloading a solar heat collecting tube, characterized in that, The utility model relates to a kind of mechanical arm's automatic loading and unloading device, including: Connecting seat (1), installation is carried out in the execution end of mechanical arm; Slide rail (2), multiple slide rail (2) are spaced apart on connecting seat (1); Mounting seat (3), by sliding block (4) and slide rail (2) sliding fit; Pneumatic telescopic cylinder (5), between mounting seat (3) and connecting seat (1), by inflation elongation, make mounting seat (3) move to fixed position, and make mounting seat (3) and connecting seat (1) keep rigid connection, by deflation, make mounting seat (3) in can along slide rail (2) sliding free state, Clamping jaw air cylinder (6), multiple clamping jaw air cylinder (6) are arranged on mounting seat (3).
2. The solar heat collecting tube automatic feeding and discharging clamp according to claim 1, characterized in that: The mounting seat (3) is arranged with two rows of clamping jaw air cylinder (6) upwards and downwards, and the two rows of clamping jaw air cylinder (6) are staggered arrangement.
3. The solar heat collecting tube automatic feeding and discharging clamp according to claim 2, characterized in that: The inner side of the clamping jaw of the clamping jaw air cylinder (6) is provided with a flexible protective pad (7).
4. The solar heat collecting tube automatic feeding and discharging clamp according to claim 1, characterized in that: The clamping jaw air cylinder (6) is provided with a contact switch on one side between the two clamping jaws.
5. The solar heat collecting tube automatic feeding and discharging clamp according to claim 1, characterized in that: The mounting seat (3) is in diamond structure.