Tail wire cleaning device for automatic wire cutting and disc changing take-up machine
By designing a tail wire cleaning device, pneumatic clamps and cutting pliers are used to automatically cut the tail wire, solving the problem of unwound tail wires, improving the neatness of copper wire arrangement, simplifying the tail wire processing procedure, and reducing the workload of workers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-10
AI Technical Summary
In automatic wire cutting and reel-changing take-up machines, the tail wire is not wound onto the take-up reel, which affects the neat arrangement of the copper wires and requires manual cutting of some copper wires for inspection, increasing the workload of the staff.
A tail wire cleaning device was designed, including a tail wire cleaning module, a wire clamping mechanism, and a pneumatic clamp and cutting pliers. The pneumatic clamp holds the tail wire and the pneumatic cutting pliers cut it. Combined with the rotation of the positioning cylinder and the positioning plate, the automatic cleaning and storage of the tail wire is realized.
It effectively reduces the length of the tail wire protruding from the take-up reel, prevents the tail wire from being pressed into the cable tray, simplifies the tail wire handling process, reduces manual intervention, improves the neatness of the copper wire arrangement, and facilitates subsequent inspection.
Smart Images
Figure CN224105266U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a take -up equipment technical field, concretely is tail line cleaning device for automatic line cutting and disc changing take -up machine. BACKGROUND
[0002] The automatic line cutting and disc changing take -up machine is used for winding the formed copper wire into a disc, and is convenient for transportation and subsequent processing, and when the copper wire needs to be cut when a roll of copper wire is finished, the copper wire needs to be clamped through a clamping mechanism first, and then the copper wire below the clamping mechanism is cut through a wire cutting structure such as wire cutting pliers, but when the copper wire is wound on the winding disc again, the clamping mechanism clamps the copper wire end part to a certain length, so that the clamped part is usually not wound on the winding disc, and a certain length of tail line is left during winding, the tail line may be pressed in the line when rotating, affecting the neat arrangement of the take -up, and sometimes the copper wire needs to be detected during winding, so manual cutting of part of the copper wire is needed for detection. SUMMARY
[0003] The utility model discloses a tail line cleaning device for automatic line cutting and disc changing take -up machine to solve the problems in the background art.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] The tail line cleaning device for the automatic line cutting and disc changing take -up machine, including tail line cleaning module, tail line cleaning module sets up on the adjusting module, the adjusting module includes the shell, the shell one side is provided with the adjusting disc and the positioning disc, the tail line cleaning module includes the fixed establishment, the fixed establishment is provided with the positioning cylinder, the positioning cylinder output end transmission joint has the installation frame, the installation frame fixed connection has the pneumatic clamp and pneumatic snips, the adjusting disc is provided with the wire clamping mechanism, the wire clamping mechanism includes wire clamping block no.
[0006] Further, the fixed establishment includes a fixed plate, a fixed seat, a mounting rod and a mounting seat.
[0007] The fixed plate is fixedly connected to the upper shell.
[0008] The fixed seat is fixedly connected to the fixed plate.
[0009] The mounting rod is fixedly connected to the inside of the fixed seat, and the mounting rod is inserted into the inside of the fixed seat.
[0010] The mounting base is fixedly connected to the mounting rod, the positioning cylinder is fixedly connected to the mounting base, and the mounting base is sleeved on the mounting rod.
[0011] Preferably, the adjusting disc is fixedly connected with a connecting shaft rotatably connected with the shell.
[0012] Further, the shell is provided with a driving mechanism capable of driving the connecting shaft to rotate.
[0013] The driving mechanism comprises a driving frame, a fixed frame, a driving motor, a driving shaft and two belt pulleys.
[0014] The driving frame is fixedly connected to the side surface of the shell.
[0015] The fixed frame is fixedly connected to the driving frame and the side surface of the shell, and the inner side surface of the fixed frame is rotatably connected with the side surface of the connecting shaft.
[0016] The driving motor is arranged in the driving frame.
[0017] The driving shaft is rotatably connected in the driving frame and the fixed frame, and the output end of the driving motor is in transmission connection with the end portion of the driving shaft.
[0018] The two belt pulleys are both located in the fixed frame, the side surfaces of the driving shaft and the connecting shaft are fixedly sleeved with the adjacent belt pulleys, and the two belt pulleys are in mesh transmission.
[0019] Further, the shell is provided with a line cutting module, a line cutting clamp is fixedly arranged on the mounting plate of the line cutting module, and the line cutting clamp on the line cutting module is also pneumatic.
[0020] Further, the line clamping mechanism further comprises a sliding rod, a fixed block and a reset spring.
[0021] The sliding rod is fixedly connected to the line clamping block two, and the line clamping block one and the adjusting disc are both in sliding connection with the sliding rod.
[0022] The fixed block is fixedly connected to the end portion of the sliding rod, and the fixed block is located at the end of the sliding rod away from the line clamping block two.
[0023] The reset spring is fixedly connected to the fixed block and the adjusting disc.
[0024] Further, the shell is fixedly connected with two adjusting cylinders, the output end of the adjusting cylinder is in transmission connection with a pressing plate, and the two adjusting cylinders correspond to the bottom of the tail line cleaning module and the line cutting module respectively.
[0025] Compared with the prior art, the beneficial effects of the utility model are:
[0026] 1, by the installation frame fixed connection has pneumatic clamp and pneumatic shears, after winding is completed, can pass through the clamping block one and the clamping block two of the clamp wire mechanism and hold the tail line, after the tail line cleaning module bottom is rotated to the tail line by adjusting disc, the new take-up reel is placed on the positioning disc, then the pneumatic clamp and pneumatic shears are moved to the tail line by positioning cylinder, the tail line is clamped by pneumatic clamp, and the tail line wound on the clamp wire mechanism is cut off by pneumatic shears, at this time, the take-up reel can be rotated by the positioning disc to continue winding, and the clamp wire mechanism is released from the tail line, then the positioning cylinder can drive the pneumatic clamp and pneumatic shears to move to the original position, finally the pneumatic clamp releases the tail line, and the tail line is stored in the corresponding container, the tail line is cut again by pneumatic shears, which can reduce the length of the tail line exposed from the take-up reel, prevent the tail line from being pressed in the wire arrangement during rotation as much as possible, affect the copper wire arrangement, and through automatic cutting and storage of the tail line, subsequent detection of the tail line can reduce the burden of the staff. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is the overall structure schematic diagram of the tail line cleaning device for the automatic wire cutting and disc changing take-up machine of the utility model;
[0028] Figure 2 It is the internal structure schematic diagram of the clamp wire mechanism in the utility model;
[0029] Figure 3 It is the tail line cleaning module structure schematic diagram in the utility model;
[0030] Figure 4 It is the internal overhead structure schematic diagram of the driving mechanism in the utility model.
[0031] In the drawing: 100, adjusting module;110, shell;120, adjusting disc;121, connecting shaft;130, positioning disc;140, clamp wire mechanism;141, clamping block one;142, clamping block two;143, sliding rod;144, fixed block;145, return spring;150, driving mechanism;151, driving frame;152, fixed frame;153, driving motor;154, driving shaft;155, pulley;160, adjusting cylinder;161, extrusion plate;200, tail line cleaning module;210, fixing mechanism;211, fixed plate;212, fixed seat;213, mounting rod;214, mounting seat;220, positioning cylinder;230, mounting frame;300, wire cutting module;400, pneumatic clamp;500, pneumatic shears. DETAILED DESCRIPTION
[0032] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0033] Please refer to Figures 1-3 In the embodiments of the present application, the tail line cleaning device for the automatic cutting and disc changing wire collecting machine comprises a tail line cleaning module 200, the tail line cleaning module 200 is arranged on an adjusting module 100, the adjusting module 100 comprises a shell 110, one side of the shell 110 is provided with an adjusting disc 120 and a positioning disc 130, the tail line cleaning module 200 comprises a fixing mechanism 210, the fixing mechanism 210 is provided with a positioning cylinder 220, the output end of the positioning cylinder 220 is drivingly connected with a mounting frame 230, the mounting frame 230 is fixedly connected with a pneumatic clamp 400 and a pneumatic cutting plier 500, the position of the pneumatic clamp 400 and the pneumatic cutting plier 500 can be limited by the positioning cylinder 220, the adjusting disc 120 is provided with a wire clamping mechanism 140, the wire clamping mechanism 140 comprises a wire clamping block one 141 and a wire clamping block two 142, the wire clamping block one 141 and the wire clamping block two 142 are both conical, the wire clamping block one 141 is fixedly connected with the adjusting disc 120, the fixing mechanism 210 is arranged on the shell 110, the wire clamping block one 141 and the wire clamping block two 142 are both located on the side of the adjusting disc 120 away from the shell 110, the positioning disc 130 is provided with a rotating shaft rotatably connected with the inner side of the adjusting disc 120, the shell 110 is internally provided with a power motor capable of driving the rotating shaft to rotate, the shell 110 is provided with a wire cutting module 300, the mounting plate of the wire cutting module 300 is fixedly provided with a wire cutting plier, and the wire cutting plier on the wire cutting module 300 is also pneumatic, after the money is collected, the copper wire can be cut by the wire cutting plier.
[0034] Specifically, the wire collecting disc can be abutted against the positioning disc 130, the rotating shaft can be driven to rotate by the power motor, the rotating shaft can drive the positioning disc 130 to rotate, so that the wire collecting disc rotates to wind the copper wire, after winding is completed, the copper wire can be clamped by the wire clamping block one 141 and the wire clamping block two 142 of the wire clamping mechanism 140, the pneumatic cylinder on the wire cutting module 300 drives the wire cutting plier to move, the copper wire is cut by the wire cutting plier, then the wound wire collecting disc can be loosened, the winding disc is conveyed to the storage area, then the wire clamping mechanism 140 is rotated to the bottom of the tail line cleaning module 200 by the adjusting disc 120, then the new wire collecting disc is abutted against the positioning disc 130, so that the wire collecting disc abuts against the copper wire;
[0035] The pneumatic clamp 400 and pneumatic cutter 500 are moved to the tail wire held by the wire clamping mechanism 140 by the positioning cylinder 220. The pneumatic clamp 400 clamps the tail wire, and the pneumatic cutter 500 cuts the tail wire wrapped around the wire clamping mechanism 140. At this time, the positioning plate 130 drives the take-up reel to rotate to continue taking up the wire, and the wire clamping mechanism 140 releases the tail wire. Then, the positioning cylinder 220 drives the pneumatic clamp 400 and pneumatic cutter 500 to move upward to their original positions. Finally, the pneumatic clamp 400 releases the tail wire and stores it in the corresponding container. The pneumatic cutter 500 cuts the tail wire again, which reduces the length of the tail wire exposed on the take-up reel, so that the tail wire only protrudes about 35mm from the take-up reel. This prevents the tail wire from being pressed into the wire tray during rotation, which would affect the copper wire arrangement. Furthermore, by clamping the tail wire with the pneumatic clamp 400 and storing it, the tail wire can be inspected later, which helps to reduce the workload of the staff.
[0036] Example 1
[0037] like Figure 3 As shown, in this embodiment, the fixing mechanism 210 includes a fixing plate 211, a fixing seat 212, a mounting rod 213, and a mounting seat 214;
[0038] A fixing plate 211 is fixedly connected to the upper housing 110. A fixing seat 212 is fixedly connected to the fixing plate 211 and is fixed to the fixing plate 211 by bolts. A mounting rod 213 is fixedly connected inside the fixing seat 212 and is inserted into the fixing seat 212. A positioning screw is screwed onto the fixing seat 212 so that the positioning screw abuts against the side wall of the mounting rod 213, thereby fixing the mounting rod 213 inside the fixing seat 212. A mounting seat 214 is fixedly connected to the mounting rod 213. A positioning cylinder 220 is fixedly connected to the mounting seat 214 and is sleeved on the mounting rod 213. An abutment screw is screwed onto the mounting seat 214 so that the end of the abutment screw abuts against the side wall of the mounting rod 213, thereby restricting the mounting seat 214 to the mounting rod 213.
[0039] In practice, the fixing plate 211 supports the mounting base 214 through the fixing seat 212 and the mounting rod 213, thereby supporting the positioning cylinder 220. The abutment screws on the mounting base 214 can be loosened. At this time, the angle and position of the mounting base 214 on the mounting rod 213 can be adjusted as needed. The mounting base 214 can also be removed from the mounting rod 213 as needed to repair or replace the pneumatic clamp 400 and the pneumatic shear 500.
[0040] like Figure 2 As shown, in this embodiment, the wire clamping mechanism 140 further includes a sliding rod 143, a fixing block 144, and a return spring 145;
[0041] The sliding rod 143 is fixedly connected to the second thread clamping block 142, the first thread clamping block 141 and the adjusting disc 120 are slidably connected to the sliding rod 143, the fixed block 144 is fixedly connected to the end of the sliding rod 143, the fixed block 144 is located at the end of the sliding rod 143 away from the second thread clamping block 142, and the reset spring 145 is fixedly connected to the fixed block 144 and the adjusting disc 120, so that the position of the fixed block 144 can be limited under the action of the reset spring 145, and the second thread clamping block 142 is tightly abutted against the first thread clamping block 141;
[0042] The shell 110 is fixedly connected with two adjusting cylinders 160, and the output end of the adjusting cylinder 160 is drivingly connected with a pressing plate 161. The two adjusting cylinders 160 correspond to the bottom of the tail thread cleaning module 200 and the thread cutting module 300 respectively.
[0043] In specific implementation, after the copper wire is wound, the thread clamping mechanism 140 can be rotated to the adjusting cylinder 160 on the side of the thread cutting module 300 through the adjusting disc 120, so that the copper wire is abutted against the first thread clamping block 141 and the second thread clamping block 142, then the adjusting cylinder 160 can drive the pressing plate 161 to move, the pressing plate 161 can push the fixed block 144 to move after contacting the fixed block 144, the fixed block 144 can push the second thread clamping block 142 to move through the sliding rod 143, at this time, the copper wire will pass between the first thread clamping block 141 and the second thread clamping block 142, then the adjusting cylinder 160 can drive the pressing plate 161 to move reversely to the original position, the second thread clamping block 142 abuts the copper wire against the first thread clamping block 141 under the action of the reset spring 145, the copper wire is clamped by the first thread clamping block 141 and the second thread clamping block 142, then the copper wire can be cut by the thread cutting nippers on the thread cutting module 300.
[0044] After the copper wire is cut, the thread clamping mechanism 140 can be continuously rotated through the adjusting disc 120, when the thread clamping mechanism 140 is moved to the position of the adjusting cylinder 160 on the side of the tail thread cleaning module 200, the copper wire can be wound on the first thread clamping block 141 and the second thread clamping block 142 for a certain length, then the tail thread can be cut by the pneumatic cutting nippers 500 on the tail thread cleaning module 200, and the tail thread can be clamped by the pneumatic clamp 400, then the adjusting cylinder 160 on the side of the tail thread cleaning module 200 drives the pressing plate 161 to move, so that the second thread clamping block 142 moves away from the first thread clamping block 141 and the tail thread is loosened, at this time, the positioning cylinder 220 drives the pneumatic clamp 400 and the pneumatic cutting nippers 500 to move reversely to the original position, the pneumatic clamp 400 drives the tail thread to move away from the thread clamping mechanism 140, then the adjusting cylinder 160 drives the pressing plate 161 to move reversely, and the second thread clamping block 142 abuts against the first thread clamping block 141 under the action of the reset spring 145, so that the cutting and storage of the tail thread are completed once.
[0045] Embodiment two
[0046] On the basis of the first embodiment, as shown in the figure, in the present embodiment, the adjusting disc 120 is fixedly connected with a connecting shaft 121 which is rotatably connected with the shell 110, the inner side surface of the connecting shaft 121 is rotatably connected with the side surface of the rotating shaft, the rotating shaft passes through the adjusting disc 120 and the inside of the connecting shaft 121, the shell 110 is provided with a driving mechanism 150, the driving mechanism 150 can drive the connecting shaft 121 to rotate; Figure 4
[0047] The driving mechanism 150 comprises a driving frame 151, a fixed frame 152, a driving motor 153, a driving shaft 154 and two belt pulleys 155.
[0048] The driving frame 151 is fixedly connected on the side surface of the shell 110, the fixed frame 152 is fixedly connected on the driving frame 151 and the side surface of the shell 110, the inner side surface of the fixed frame 152 is rotatably connected with the side surface of the connecting shaft 121, the driving motor 153 is arranged in the inside of the driving frame 151, the driving frame 151 plays a certain shielding role for the driving motor 153, the driving shaft 154 is rotatably connected in the inside of the driving frame 151 and the fixed frame 152, the output end of the driving motor 153 is in transmission connection with the end portion of the driving shaft 154, the two belt pulleys 155 are both located in the inside of the fixed frame 152, the side surfaces of the driving shaft 154 and the connecting shaft 121 are both fixedly sleeved with the adjacent belt pulleys 155, and the two belt pulleys 155 are in meshing transmission.
[0049] Specifically, the driving motor 153 can drive the driving shaft 154 to rotate, the driving shaft 154 can drive the connecting shaft 121 to rotate through the two belt pulleys 155, the connecting shaft 121 can drive the adjusting disc 120 to rotate, and then the adjusting disc 120 drives the thread clamping mechanism 140 to rotate, so as to adjust the position of the thread clamping mechanism 140.
[0050] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be regarded as limiting the claims to which they relate.
[0051] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A tail thread cleaning device for an automatic cut thread disc take-up machine, comprising a tail thread cleaning module (200), the tail thread cleaning module (200) is arranged on an adjusting module (100), the adjusting module (100) comprises a shell (110), one side of the shell (110) is provided with an adjusting disc (120) and a positioning disc (130), the tail thread cleaning module (200) comprises a fixing mechanism (210), characterized in that, The fixing mechanism (210) is provided with a positioning cylinder (220), the output end of the positioning cylinder (220) is drivingly connected with a mounting frame (230), the mounting frame (230) is fixedly connected with a pneumatic clamp (400) and a pneumatic cutting clamp (500), the adjusting disc (120) is provided with a thread clamping mechanism (140), the thread clamping mechanism (140) comprises a thread clamping block one (141) and a thread clamping block two (142), and the thread clamping block one (141) is fixedly connected with the adjusting disc (120).
2. The tail yarn cleaning device for an automatic cut thread changer according to claim 1, characterized by The fixing mechanism (210) comprises: A fixing plate (211) is fixedly connected on the upper shell (110); A fixing base (212) is fixedly connected on the fixing plate (211); An installation rod (213) is fixedly connected inside the fixing base (212); An installation base (214) is fixedly connected on the installation rod (213), and the positioning cylinder (220) is fixedly connected with the installation base (214).
3. The tail yarn cleaning device for an automatic cut thread changer according to claim 1, characterized by The adjusting disc (120) is fixedly connected with a connecting shaft (121) which is rotatably connected with the shell (110).
4. The tail yarn cleaning device for an automatic cut thread changer according to claim 3, characterized by The shell (110) is provided with a driving mechanism (150).
5. The tail yarn cleaning device for the automatic cut thread disc changing take-up machine according to any one of claims 1 to 4, characterized in that, The shell (110) is provided with a thread cutting module (300), and a thread cutting clamp is fixedly arranged on the mounting plate of the thread cutting module (300).
6. The tail yarn cleaning device for an automatic cut thread changer according to claim 5, characterized by The thread clamping mechanism (140) further comprises: A sliding rod (143) is fixedly connected on the thread clamping block two (142), and the thread clamping block one (141) and the adjusting disc (120) are both slidingly connected with the sliding rod (143); A fixing block (144) is fixedly connected on the end of the sliding rod (143); A reset spring (145) is fixedly connected on the fixing block (144) and the adjusting disc (120).
7. The tail yarn cleaning device for an automatic cut thread changer according to claim 6, characterized by The shell (110) is fixedly connected with two adjusting cylinders (160), and the output end of the adjusting cylinder (160) is drivingly connected with a pressing plate (161).