Laser green repair metal remanufacturing equipment capable of changing and adjusting light-material relation
The laser green repair equipment, driven by dual motors and monitored by a CCD camera, solves the problem of inaccurate adjustment of nozzle and spot positions in the nozzle structure, achieving high-precision forming of complex parts and improving powder utilization, thus meeting the needs of special repair scenarios.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-04-10
AI Technical Summary
Existing laser cladding nozzle structures cannot precisely adjust the positional relationship between the nozzle and the laser spot, resulting in inconsistent cladding layer morphology, poor precision in complex three-dimensional forming, low powder utilization, and inability to meet the repair needs of special application scenarios.
The laser-based green repair metal remanufacturing equipment, which uses adjustable light-material relationship, moves the nozzle assembly in the X and Y axes via dual motors and combines it with a CCD camera to monitor the nozzle and light spot position in real time, achieving precise coaxial adjustment and offset adjustment.
It improves the forming accuracy and powder utilization rate of complex parts, and can form special morphology cladding layers in special application scenarios to meet the technical requirements of green repair.
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Figure CN224105939U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to laser cladding technical field, concretely relates to a laser green repair metal remanufacturing equipment of variable regulation light material relation. BACKGROUND
[0002] At present, through the laser cladding processing technology related patent retrieval discovers, the laser light in the patent for CN101386111A of sending wire cladding method and light in the device, the patent for CN106392314A of laser cladding feeding device, the patent for CN106583726A of laser multi-beam cladding device, the patent for CN107217257A of laser cladding device and the patent for CN106583920A of laser cladding device, all involve the nozzle structure of light powder or light wire, and these nozzle structures have certain common problems, for example: the fixed connection of nozzle and laser beam, or only the position relationship of two can be manually adjusted through screw through hole, to calibrate the position of laser beam and nozzle, realize the coaxiality of light spot and nozzle. But the nozzle structure design has the following pain points:
[0003] 1. Nozzle without adjustment function: the nozzle part is multiple and the size chain is long, the size chain error of part manufacturing and assembly is large, which makes the nozzle and light spot difficult to be coaxial in actual product, causing the nozzle to deviate in or out of the light spot (as shown in Figure 1 ), and further changing the position relationship of nozzle and light spot in different scanning directions, so that the light spot cannot wrap powder / silk coaxially, directly causing the inconsistent of cladding layer morphology in each scanning direction, which cannot guarantee the precision of complex three-dimensional forming, and also causes the problems of low powder utilization rate and poor roughness.
[0004] 2. Nozzle with manual adjustment function: the adjustment range is limited, and cannot be effectively adjusted when facing large error; and the manual adjustment mode is low in efficiency, and the accurate position of nozzle and laser beam is difficult to judge by naked eye, resulting in poor adjustment accuracy.
[0005] 3. Since the position relationship of light spot and nozzle cannot be accurately controlled and dynamically adjusted, when the nozzle and light spot need to be offset to form a special morphology cladding layer in some special application scenarios, the nozzle structure of the disclosed patent cannot carry out similar repair work, which restricts the application expansion of the technology. CONTENT OF THE UTILITY MODEL
[0006] The utility model provides a laser green repair metal remanufacturing equipment of variable regulation light material relation to solve the problems in the above background technology.
[0007] To solve the above technical problems, the technical scheme adopted by the utility model is:
[0008] The laser green repair metal remanufacturing equipment with variable dynamic adjustment of light material relationship comprises a laser cladding nozzle composed of a laser beam assembly and a nozzle assembly, and a moving platform connected to the outside of the nozzle assembly through a first connecting rod, the laser beam assembly is detachably connected to the moving platform through a second connecting rod, and the nozzle assembly moves along the X-axis direction or the Y-axis direction through the moving platform to realize coaxial state or offset arrangement with multiple light beams generated by the laser beam assembly, and a CCD camera is arranged on the laser cladding nozzle to monitor the positional relationship between the nozzle assembly and the multiple light beams.
[0009] Preferably, the moving platform comprises two symmetrically arranged Y-axis assemblies, support slides respectively sliding on the Y-axis assemblies, X-axis assemblies symmetrically arranged and connected to the support slides, and a center ring sliding on the X-axis assemblies, the nozzle assembly is fixedly installed on the center ring through the first connecting rod, the Y-axis assemblies are used to drive the support slides to move along the Y-axis direction, and the X-axis assemblies are used to drive the center ring to move along the X-axis direction.
[0010] Preferably, the Y-axis assemblies comprise two symmetrically arranged bases, first motors respectively installed on the bases, first synchronous pulleys respectively connected to the output ends of the first motors, a first synchronous belt meshingly connected to the two first synchronous pulleys, and straight sliding rods installed between the two bases, the straight sliding rods are movably penetrated through the surfaces of the support slides, and part of the belt body of the first synchronous belt is connected to the support slides through clamping members.
[0011] Preferably, the X-axis assemblies comprise second motors respectively installed on the two support slides, second synchronous pulleys respectively connected to the output ends of the second motors, a second synchronous belt meshingly connected to the two second synchronous pulleys, and two curved sliding rods installed between the two support slides, the center ring is slidingly arranged on the outer walls of the two curved sliding rods, and part of the belt body of the second synchronous belt is connected to the center ring through clamping members.
[0012] Preferably, the support slides comprise sliding blocks and support plates connected to the upper and lower end faces of the sliding blocks, and the second motors are fixedly installed on the support plates.
[0013] Preferably, the straight sliding rods are movably penetrated through the sliding blocks, and the first synchronous belt is connected to the sliding blocks.
[0014] Preferably, a plurality of side holes are formed in the surface of the center ring, two side holes on the same side are taken as a group in the plurality of side holes, and the two curved sliding rods are respectively arranged in two groups of the side holes.
[0015] Preferably, the first connecting rod member comprises a plurality of short connecting rods connected to the inner side wall of the center ring and a first collar commonly connected to one end of the plurality of short connecting rods, the nozzle assembly is arranged on the inner side of the first collar, and the plurality of short connecting rods are arranged in a staggered manner with the plurality of reflection light path through holes on the laser beam assembly.
[0016] Preferably, the second connecting rod member comprises a plurality of long connecting rods connected to the base and a second collar commonly connected to one end of the plurality of long connecting rods, and the laser beam assembly is arranged on the inner side of the second collar.
[0017] Preferably, the inner side of the nozzle assembly is provided with a flexible pipeline for conveying powder.
[0018] By adopting the above technical scheme, the utility model has the beneficial effects that:
[0019] In the utility model, the position relationship between the nozzle assembly and the light spot can be adjusted in real time through the cooperation of the double motors and the CCD camera, the consistency of the repair layer size accuracy in each direction can be ensured when the light spot and the nozzle are coaxial, the forming precision of the complex part is effectively improved, and in some special application scenarios, the nozzle and the light spot can be dynamically offset to form a special pattern cladding layer, thereby providing strong technical support for green repair work in special scenarios.
[0020] In the utility model, the nozzle assembly is driven to move in the X-axis direction or the Y-axis direction through the double motors, and the position relationship between the light spot and the nozzle is observed through the CCD camera, so that the positions of the nozzle and the light spot can be more accurately identified, the positions of the nozzle and the light spot can be dynamically adjusted according to the application scenario, the problems of low efficiency and poor accuracy caused by traditional manual adjustment are reduced, and meanwhile, the real-time adjustment of the position relationship between the nozzle assembly and the light spot also prevents the overflow of part of the powder to the outside of the light spot and causes the waste of the powder, thereby effectively improving the powder utilization rate. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a schematic diagram of the deviation of the existing nozzle in or outside the light spot.
[0022] Figure 2 It is a schematic diagram of the overall structure of the utility model.
[0023] Figure 3 It is a schematic diagram of the Y-axis assembly structure of the utility model.
[0024] Figure 4 It is a schematic diagram of the X-axis assembly structure of the utility model.
[0025] Figure 5A state structure schematic view of the mobile platform.
[0026] Figure 6 A nozzle assembly along Y axis direction schematic view of the utility model.
[0027] Figure 7 Another state structure schematic view of the mobile platform of the utility model.
[0028] Figure 8 A nozzle assembly along X axis direction schematic view of the utility model.
[0029] Figure 9 A bottom structure schematic view of the utility model.
[0030] Figure 10 A laser beam assembly internal structure schematic view of the utility model.
[0031] Figure 11 A part before and after repair contrast state schematic view of the utility model.
[0032] Figure 12 A nozzle assembly position display diagram controlled by the mobile platform under the state of looking down.
[0033] Figure 13 A nozzle assembly before adjustment and after adjustment along X axis direction and Y axis direction schematic view.
[0034] In the figure: 1, laser beam assembly;2, nozzle assembly;3, laser cladding nozzle;
[0035] 4, first connecting rod;41, short connecting rod;42, first collar;
[0036] 5, mobile platform;
[0037] 6, second connecting rod;61, long connecting rod;62, second collar;
[0038] 7, CCD camera;
[0039] 8, Y axis direction assembly;81, base;82, first motor;83, first synchronous wheel;84, first synchronous belt;85, straight slide bar;
[0040] 9, X axis direction assembly;91, second motor;92, second synchronous wheel;93, second synchronous belt;94, curved slide bar;
[0041] 10, support slide;101, sliding block;102, support plate;
[0042] 11, center ring;12, side hole;13, flexible pipeline;14, reflected light path through hole. DETAILED DESCRIPTION
[0043] In order to enable the above-mentioned purposes, features and advantages of the present application to be more clearly understood, the present application will be further described below with reference to the drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0044] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be practiced without the specific details, which are different from those described herein, and therefore, the present application is not limited to the specific embodiments disclosed in the following description.
[0045] As shown in Figures 2-13 The present application provides a laser green repair metal remanufacturing equipment capable of dynamically adjusting the light-material relationship, which comprises a laser cladding nozzle 3 composed of a laser beam assembly 1 and a nozzle assembly 2, and a moving platform 5 connected to the outer side of the nozzle assembly 2 through a first connecting rod 4, the laser beam assembly 1 is detachably connected to the moving platform 5 through a second connecting rod 6, and the nozzle assembly 2 moves along the X-axis direction or the Y-axis direction through the moving platform 5, so as to realize the coaxial state or the offset arrangement with the multiple light beams generated by the laser beam assembly 1, and the laser cladding nozzle 3 is provided with a CCD camera 7 for monitoring the position relationship between the nozzle assembly 2 and the multiple light beams, it should be noted that the multiple light beams generated by the laser beam assembly 1 can form a light spot (as shown in Figure 13 ) when projected onto the substrate below the nozzle assembly 2.
[0046] As further, the laser green repair metal remanufacturing equipment capable of dynamically adjusting the light-material relationship further comprises a control center for controlling the moving platform 5, the control center is electrically connected to the CCD camera 7, and the control center controls the moving platform 5 to drive the nozzle assembly 2 to move in the X-axis direction or the Y-axis direction according to the collected data of the CCD camera 7, so as to ensure that the moving platform 5 can accurately regulate and control the relative position relationship between the nozzle assembly 2 and the light spot.
[0047] It should be emphasized that the control center has the function of receiving collected data and controlling the corresponding equipment based on the data, and such a control center capable of realizing data reception and equipment control belongs to the technical content that can be obtained by the common sense of those skilled in the art, therefore, this paper will not expand the detailed description.
[0048] Among them, the inner side of the nozzle assembly 2 is provided with a flexible pipeline 13 for conveying powder, in this scheme, the flexible pipeline 13 is used to replace the traditional powder conveying pipeline, so as to ensure that the pipeline with flexible material can move flexibly with the nozzle assembly 2, so as to meet the powder conveying work demand of different positions, promote the powder to form a special morphology cladding layer, and expand the special scene green repair work, effectively guarantee the forming precision of complex parts.
[0049] In combination Figure 10 As shown, it is emphasized that the laser beam assembly 1 of the laser cladding nozzle 3 comprises a laser emitter, an upper cover, a support frame, and a beam splitter mechanism and a plurality of reflecting focusing mirror mechanisms mounted on the top of the support frame and placed in the inner cavity of the upper cover, wherein the plurality of reflecting focusing mirror mechanisms are distributed in an equidistant array with the beam splitter mechanism as the center. When the laser beam emitted by the laser emitter works and is projected on the beam splitter of the beam splitter mechanism via the path, the beam splitter can split the laser beam into multiple beams to project onto the reflecting focusing mirrors of the corresponding reflecting focusing mirror mechanisms, and then the reflected laser beams of the reflecting focusing mirrors can be projected onto the substrate to form an envelope spot through the reflecting light path through hole 14 on the support frame. It should be noted that the beam splitter in the beam splitter mechanism is provided with at least two beam splitter surfaces, and each beam splitter surface is a plane, and the reflecting focusing mirrors in the plurality of reflecting focusing mirror mechanisms correspond to the beam splitter surfaces on the beam splitter one by one, so as to realize that the reflecting focusing mirrors receive the reflected light beams emitted by the laser emitter, and simultaneously convert the reflected light beams into focused light beams, which are illustrated by three focused light beams (laser beams) in this embodiment.
[0050] It is worth noting that the multi-beam technology formed by the laser cladding nozzle 3 described above is a publicly known technology, and more detailed information can be referred to the disclosed patents cited in the background art, which will not be described in more detail herein.
[0051] In combination Figure 1 , Figure 5 and Figure 6 As further shown, the moving platform 5 comprises two symmetrically arranged Y-axis assemblies 8, a support slide 10 sliding on the Y-axis assemblies 8 respectively, an X-axis assembly 9 connected to the support slide 10 and symmetrically arranged, and a center ring 11 sliding on the X-axis assembly 9, and the nozzle assembly 2 is fixedly installed on the center ring 11 through the first connecting rod 4, and the Y-axis assemblies 8 are used to drive the support slide 10 to move along the Y-axis direction, and the X-axis assembly 9 is used to drive the center ring 11 to move along the X-axis direction.
[0052] As further shown, in combination Figure 3 The Y-axis assemblies 8 comprise two symmetrically arranged bases 81, first motors 82 installed on the bases 81 respectively, first synchronous pulleys 83 connected to the output ends of the first motors 82 respectively, a first synchronous belt 84 meshingly connected to the two first synchronous pulleys 83, and a straight slide rod 85 installed between the two bases 81, the straight slide rod 85 movably penetrates the surface of the support slide 10, and part of the belt body of the first synchronous belt 84 is connected to the support slide 10 through a clamping member.
[0053] The first motor 82 is used to provide kinetic energy to drive the first synchronous wheel 83 to rotate, and then the first synchronous wheel 83 drives the support slide 10 to move back and forth through the first synchronous belt 84, so that the nozzle assembly 2 can be adjusted in the Y-axis direction, ensuring that the nozzle assembly 2 can be accurately aligned with the light spot formed by multiple light beams, and ensuring that the powder can be accurately delivered to the light spot action area, thereby improving the utilization rate of the powder. Moreover, the nozzle assembly 2 adjusted in the Y-axis direction can also make the cladding layer be distributed in a biased manner, thereby meeting the repair requirements of special working conditions and reducing processing defects.
[0054] As shown in Figure 11 , when the repair area is irregular and the cross-sectional shape of the cladding morphology distribution is asymmetric, it is necessary to adjust the positional relationship between the nozzle assembly 2 and the light spot, so that the cladding layer also presents a biased distribution, thereby meeting the repair requirements of special working conditions.
[0055] As a further improvement, in combination with Figure 4 , the X-axis assembly 9 includes a second motor 91 corresponding to the two support slides 10, a second synchronous wheel 92 connected to the output end of the second motor 91, a second synchronous belt 93 meshed with the two second synchronous wheels 92, and two curved slide rods 94 installed between the two support slides 10. The center ring 11 is slidably arranged on the outer wall of the two curved slide rods 94, and part of the belt body of the second synchronous belt 93 is connected to the center ring 11 through a clamping member.
[0056] The second motor 91 is used to provide kinetic energy to drive the second synchronous wheel 92 to rotate, and then the second synchronous wheel 92 drives the center ring 11 to move back and forth through the second synchronous belt 93, so that the nozzle assembly 2 can be adjusted in the X-axis direction, ensuring that the nozzle assembly 2 can be accurately aligned with the light spot formed by multiple light beams, and ensuring that the powder can be accurately delivered to the light spot action area, thereby improving the utilization rate of the powder. Moreover, the nozzle assembly 2 adjusted in the X-axis direction can also make the cladding layer be distributed in a biased manner, thereby meeting the repair requirements of special working conditions.
[0057] As shown in Figure 12 , when the repair area is irregular and the cross-sectional shape of the cladding morphology is left-biased or right-biased, it is necessary to adjust the positional relationship between the nozzle assembly 2 and the light spot, so that the nozzle corresponds to the biased position of the cladding layer, thereby meeting the repair requirements of special working conditions.
[0058] It is worth noting that the clamping piece described herein is a synchronous belt pressing plate, which clamps and fixes a part of the synchronous belt on the support slide 10 or the center ring 11, so as to ensure that the synchronous belt can be fixedly connected with the support slide 10 or the center ring 11, and ensure that the synchronous belt keeps synchronous movement with the support slide 10 or the center ring 11 in the transmission process, thereby facilitating the X-axis direction or Y-axis direction movement of the nozzle assembly 2.
[0059] As shown in Figure 3 and Figure 4 As further shown, the support slide 10 includes a sliding block 101 and a support plate 102 connected to the upper and lower end faces of the sliding block 101, the second motor 91 is fixedly installed on the support plate 102, the straight sliding rod 85 is movably penetrated through the sliding block 101, the straight sliding rod 85 is used to support the sliding block 101, and the first synchronous belt 84 is connected to the sliding block 101, the first synchronous belt 84 clamps and fixes a part of the synchronous belt on the sliding block 101 through the synchronous belt pressing plate, so as to ensure that the synchronous belt can be fixedly connected with the sliding block 101, realize the movement of the sliding block 101 following the first synchronous belt 84 when the first synchronous belt 84 is driven, and complete the Y-axis direction movement of the nozzle assembly 2.
[0060] As further shown, the surface of the center ring 11 is penetrated through with a plurality of side holes 12, two side holes 12 on the same side are taken as a group in the plurality of side holes 12, and two curved sliding rods 94 are correspondingly arranged in the two groups of side holes 12, wherein the plurality of side holes 12 are in an arc shape to adapt to the movement on the curved sliding rod 94, thereby facilitating the X-axis direction movement of the nozzle assembly 2.
[0061] As shown in Figure 9 It is worth noting that the curved sliding rod 94 is designed to be curved, which mainly ensures that the curved sliding rod 94 will not block the multi-beam generated by the laser beam assembly 1, so as to ensure that the multi-beam can be normally projected on the substrate or the cladding layer. More attention is paid to the fact that the adjustment of the center ring 11 driving the nozzle assembly 2 in the X-axis or Y-axis direction is always in the inside area of the light spot, so that the center ring 11 will not cause the blocking phenomenon of the multi-beam projection in the case of short adjustment distance.
[0062] As shown in Figure 9 As further shown, the first connecting rod 4 includes a plurality of short connecting rods 41 connected to the inner side wall of the center ring 11 and a first sleeve ring 42 commonly connected to one end of the plurality of short connecting rods 41, the nozzle assembly 2 is arranged on the inner side of the first sleeve ring 42, and the plurality of short connecting rods 41 are arranged in a staggered manner with the plurality of reflection light path through holes 14 on the laser beam assembly 1, wherein the short connecting rod 41 is provided with at least three, and the stability of the first sleeve ring 42 can be ensured through the three short connecting rods 41, thereby ensuring the stability of the nozzle assembly 2 in use.
[0063] As further, the second connecting rod 6 includes a plurality of long connecting rods 61 connected to the base 81 and a second ring 62 connected to one end of the plurality of long connecting rods 61, and the laser beam assembly 1 is arranged on the inner side of the second ring 62, and the laser beam assembly 1 can be fixed on the inner side of the second ring 62 by means of bolt connection or clamping, so that the laser beam assembly 1 is convenient for the staff to take out; and the connection between the laser beam assembly 1 and the second ring 62 includes but is not limited to bolt connection or clamping, and can also be other known public fixing modes, which will not be introduced one by one. It should be noted that the connection mode of the nozzle assembly 2 and the first ring 42 also adopts the same fixing structure.
[0064] The working principle and use process of the utility model: the position relationship of the light spot and the nozzle assembly 2 is observed in real time through the CCD camera 7, and the first motor 82 or the second motor 91 is controlled to start according to the position relationship data, so that the Y-axis direction movement of the nozzle assembly 2 can be realized through the cooperation of the first synchronous wheel 83, the first synchronous belt 84 and the supporting sliding seat 10 when the first motor 82 works; and the X-axis direction movement of the nozzle assembly 2 can be realized through the cooperation of the second synchronous wheel 92, the second synchronous belt 93 and the center ring 11 when the second motor 91 works, so that the position relationship of the nozzle assembly 2 and the light spot can be adjusted in real time, the coaxial relationship between the light spot and the nozzle position is always maintained when scanning in any direction, the powder utilization rate and the forming precision of complex parts are improved; and in some special application scenarios, the X-axis direction or Y-axis direction movement adjustment of the nozzle assembly 2 can dynamically make the nozzle assembly 2 and the light spot realize a certain offset, form a special appearance cladding layer, and expand special scene green repair work to meet the repair requirements of special working conditions.
[0065] In summary, the utility model adopts "double motor (i.e. the first motor 82 and the second motor 91) + CCD camera 7", arranges the nozzle assembly 2 and the light spot coaxially in the light, and makes the nozzle assembly 2 have a dynamic adjustment function, and compared with the traditional technology without nozzle adjustment function, the advantages of the scheme are as follows:
[0066] The position relationship of the nozzle assembly 2 and the light spot can be adjusted in real time, the nozzle assembly 2 can be adjusted to the center position of the light spot, arbitrary direction scanning can be realized, the position relationship between the light spot and the nozzle is always kept consistent, the coaxial relationship is effectively ensured, the pool appearance keeps consistent in each scanning direction, the repair appearance in each direction also keeps consistent, the consistency of the repair layer size precision in each direction is ensured, the forming precision of complex parts is effectively improved; at the same time, the problem of powder overflow to the outside of the light spot is prevented, the powder waste problem is solved, and the powder utilization rate is effectively improved.
[0067] Compared with the traditional technology with nozzle manual adjustment function, the advantages of the scheme are as follows:
[0068] The dynamic movement of the nozzle assembly 2X in the X-axis direction or the Y-axis direction can be driven by the double motors (i.e., the first motor 82 and the second motor 91), and the position relationship between the light spot and the nozzle can be observed by the CCD camera 7, so that the positions of the nozzle and the light spot can be more accurately identified, the positions of the nozzle and the light spot can be dynamically adjusted according to application scenarios, and the problems of low efficiency and poor accuracy caused by traditional manual adjustment can be reduced. Moreover, since the position relationship between the light spot and the nozzle can be accurately and dynamically adjusted, in some special application scenarios, the nozzle and the light spot can be dynamically offset to form a special-shaped cladding layer, and strong technical support can be provided for green repair work in special scenarios.
[0069] It should be noted that the nozzle represented by the textual mark in the drawings of the present application Figure 1 , the drawings of the present application Figure 12 and the drawings of the present application Figure 13 represents the nozzle assembly 2, and the light spot represents the area where the multi-beam is projected on the substrate or the cladding layer; and the nozzle represented by the text in the present application represents the nozzle assembly 2.
[0070] In the present application, the term "a plurality of" refers to two or more, unless otherwise explicitly limited. The term "and / or" used in the present application includes any and all combinations of one or more relevant listed items. The terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, "connecting" can be fixed connection, or detachable connection, or integrally connected; "connecting" can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0071] It should be noted that when an element is referred to as "assembled", "mounted", "fixed" or "provided" to another element, it can be directly on another element or there can be a middle element. When an element is considered to be "connected" to another element, it can be directly connected to another element or there can be a middle element. The terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used in the present application are for illustrative purposes only and do not represent the only implementation.
[0072] In the description of the present application, the terms "one embodiment", "some embodiments", "a specific embodiment" and the like mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0073] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made therein without departing from the principles and spirit of the present application, and the scope of the present application is defined by the claims and their equivalents.
Claims
1. A laser green repair metal remanufacturing apparatus capable of variable dynamic adjustment of the optical material relationship, characterized by, The application relates to a laser cladding nozzle (3) which comprises a laser beam assembly (1) and a nozzle assembly (2), and a moving platform (5) connected to the outer side of the nozzle assembly (2) through a first connecting rod (4), wherein the laser beam assembly (1) is detachably connected to the moving platform (5) through a second connecting rod (6), the nozzle assembly (2) moves along the X-axis direction or the Y-axis direction through the moving platform (5), the laser beam assembly (1) generates multiple light beams which are coaxial with the nozzle assembly (2) or are arranged in a deviated mode, and a CCD camera (7) is arranged on the laser cladding nozzle (3) to monitor the position relationship between the nozzle assembly (2) and the multiple light beams.
2. The laser green-repair metal remanufacturing equipment with variable dynamic adjustment of light-material relationship according to claim 1, characterized in that, The moving platform (5) comprises two symmetrically arranged Y-axis assemblies (8), support sliding seats (10) which respectively slide on the Y-axis assemblies (8), X-axis assemblies (9) which are symmetrically arranged and are connected to the support sliding seats (10), and a center ring (11) which slides on the X-axis assemblies (9), the nozzle assembly (2) is fixedly installed on the center ring (11) through the first connecting rod (4), the Y-axis assemblies (8) are used for driving the support sliding seats (10) to move along the Y-axis direction, and the X-axis assemblies (9) are used for driving the center ring (11) to move along the X-axis direction.
3. The laser green-repair metal remanufacturing equipment with variable dynamic adjustment of light-material relationship according to claim 2, characterized in that, The Y-axis assemblies (8) comprise two symmetrically arranged bases (81), first motors (82) which are respectively installed on the bases (81), first synchronous wheels (83) which are respectively connected to the output ends of the first motors (82), a first synchronous belt (84) which is in mesh connection with the two first synchronous wheels (83), and straight sliding rods (85) which are installed between the two bases (81), the straight sliding rods (85) movably penetrate the surfaces of the support sliding seats (10), and part of the belt body of the first synchronous belt (84) is connected to the support sliding seats (10) through clamping members.
4. The laser green-repair metal remanufacturing equipment with variable dynamic adjustment of light-material relationship according to claim 3, characterized in that, The X-axis assemblies (9) comprise second motors (91) which are correspondingly installed on the two support sliding seats (10), second synchronous wheels (92) which are respectively connected to the output ends of the second motors (91), a second synchronous belt (93) which is in mesh connection with the two second synchronous wheels (92), and two curved sliding rods (94) which are installed between the two support sliding seats (10), the center ring (11) is slidingly arranged on the outer walls of the two curved sliding rods (94), and part of the belt body of the second synchronous belt (93) is connected to the center ring (11) through clamping members.
5. The laser green-repair metal remanufacturing equipment with variable dynamic adjustment of light-material relationship according to claim 4, characterized in that, The support sliding seats (10) comprise sliding blocks (101) and support plates (102) which are connected to the upper and lower end faces of the sliding blocks (101), and the second motors (91) are fixedly installed on the support plates (102).
6. The laser green-repair metal remanufacturing equipment with variable dynamic adjustment of light-material relationship according to claim 5, characterized in that, The straight sliding rods (85) movably penetrate the sliding blocks (101), and the first synchronous belt (84) is connected to the sliding blocks (101).
7. The laser green-repair metal remanufacturing equipment with variable dynamic adjustment of light-material relationship according to claim 4, characterized in that, The surface of the center ring (11) is provided with a plurality of side holes (12), two side holes (12) on the same side are a group, and two curved slide rods (94) are respectively arranged in two groups of side holes (12).
8. The laser green-repair metal remanufacturing equipment with variable dynamic adjustment of light-material relationship according to claim 7, characterized in that, The first connecting rod (4) includes a plurality of short connecting rods (41) connected to the inner side wall of the center ring (11) and a first sleeve ring (42) commonly connected to one end of the plurality of short connecting rods (41), the nozzle assembly (2) is arranged on the inner side of the first sleeve ring (42), and the plurality of short connecting rods (41) are respectively arranged in a staggered manner with the plurality of reflected light path through holes (14) on the laser beam assembly (1).
9. The laser green-repair metal remanufacturing equipment with variable dynamic adjustment of light-material relationship according to claim 7, characterized in that, The second connecting rod (6) includes a plurality of long connecting rods (61) connected to the base (81) and a second sleeve ring (62) commonly connected to one end of the plurality of long connecting rods (61), and the laser beam assembly (1) is arranged on the inner side of the second sleeve ring (62).
10. The laser green-repair metal remanufacturing equipment with variable dynamic adjustment of light-material relationship according to claim 1, characterized in that, The inner side of the nozzle assembly (2) is provided with a flexible pipeline (13) for conveying powder.
Citation Information
Patent Citations
Inside-laser wire feeding cladding method and inside-laser wire feeding device
CN101386111A
Laser cladding feeding device
CN106392314A
Multi-beam laser cladding device
CN106583726A
Laser cladding device
CN106583920A
Laser cladding device
CN107217257A