Adjustable leveling installation system and method for building external wall insulation and decoration integrated plate
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- XINJIANG CONSTR ENG GRP
- Filing Date
- 2026-06-16
- Publication Date
- 2026-08-04
AI Technical Summary
施工前必须对高低不平的外墙基层进行大面积剔凿、砂浆找平、修补打磨等预处理作业,工序繁琐、工期冗长,不仅大幅增加人工与材料成本,且人工预处理后的基层仍难以达到统一标准,为后续板材安装偏差埋下隐患
1. 大偏差基层自适应找平功能:
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Figure CN122504301A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of exterior wall construction technology, specifically relating to an adjustable leveling installation system and method for an integrated exterior wall insulation and decoration panel. Background Technology
[0002] The information disclosed in this background section is intended only to enhance some understanding of the overall background of this disclosure and is not necessarily to be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art.
[0003] With the continuous upgrading of my country's building energy efficiency standards and the rapid development of prefabricated buildings and high-quality interior decoration projects, integrated insulation and decoration panels have become the mainstream material for modern building exterior wall energy-saving decoration due to their advantages such as integrated insulation, decoration, and protection, convenient construction, and excellent appearance. They are widely used in various building exterior wall projects, including residential, commercial, and public buildings. However, the current traditional installation technology and supporting installation devices for integrated insulation and decoration panels still have many inherent defects, which seriously restrict the quality, efficiency, and finished product effect of the project. The specific technical pain points are as follows: 1. Poor adaptability to deviations in the building's exterior wall substrate, and cumbersome pretreatment procedures: Due to the influence of formwork construction, masonry construction, and plastering processes, building exterior walls and concrete and masonry base layers commonly suffer from issues such as unevenness, verticality deviations, and irregular corners. Typical base layer deviations can reach 10-20mm. Traditional integrated insulation and decorative panel installation processes and their matching hanging structures have extremely limited adjustment ranges, only able to accommodate minor base layer deviations within 5mm, requiring extremely high base layer flatness. Before construction, large-scale pre-treatment work such as chiseling, mortar leveling, and repair grinding is necessary for uneven exterior wall base layers. This process is cumbersome and time-consuming, significantly increasing labor and material costs. Furthermore, even after manual pre-treatment, the base layer often fails to meet uniform standards, creating potential problems for subsequent panel installation deviations.
[0004] 2. Construction relies heavily on manual experience, resulting in inconsistent quality of finished products: Currently, the mainstream installation process for integrated exterior wall insulation and decoration panels uses a combination of adhesive and anchoring with fixed brackets. The entire installation process lacks a standardized and precise leveling structure. Key installation parameters such as the flatness of the panels, alignment (top, bottom, left, right), and height differences at joints are entirely dependent on the experience of the construction workers, relying on visual judgment, manual fine-tuning, and intuition for fixation. Different workers have varying construction techniques and operational precision, making it easy for the same project to suffer from quality problems such as poor overall panel flatness, excessive local height differences, inconsistent panel joint widths, and misaligned corners. This results in poor finished product quality and fails to meet the refined construction requirements of high-end building facades.
[0005] 3. Low installation accuracy, leading to common quality problems later on: Traditional installation devices only have a single fixing function, lacking multi-dimensional fine-tuning, precise leveling, and locking anti-displacement structures. After the panels are installed and aligned, they are highly susceptible to displacement or shifting due to slight external disturbances during the curing of the adhesive mortar and subsequent exterior wall construction, resulting in the overall wall surface flatness and verticality failing to meet acceptance standards.
[0006] 4. Low construction efficiency and high labor costs: In traditional construction methods, the pre-treatment of the base layer leveling, manual alignment of panels, repeated fine-tuning and calibration, and temporary fixing are extremely time-consuming. Most procedures require two people to work together, as a single person cannot independently complete the precise leveling and fixing work. Furthermore, frequent recalibration and rework significantly reduce overall construction efficiency, lengthen project duration, and increase labor costs, failing to meet the demands of large-scale, standardized, and efficient building exterior wall construction. Summary of the Invention
[0007] To overcome the shortcomings of the prior art, this invention discloses an adjustable leveling installation system and method for an integrated thermal insulation and decoration panel for building exterior walls, aiming to solve the technical problems described in prior art 1-4.
[0008] To achieve the above objectives, the technical solution of the present invention is as follows: An adjustable leveling installation system for integrated thermal insulation and decorative panels for building exterior walls includes: an integrated panel fixing and positioning mechanism and an auxiliary positioning mechanism. The integrated panel fixing and positioning mechanism includes a clamping unit for clamping the integrated thermal insulation and decorative panel and a detection unit for detecting the position of the integrated thermal insulation and decorative panel. The auxiliary positioning mechanism works in conjunction with the detection unit to construct a unified coordinate elevation for the installation and positioning of the integrated thermal insulation and decorative panel. The integrated thermal insulation and decorative panel is also equipped with positioning components and anchoring components that cooperate with the wall surface to be constructed.
[0009] Preferably, the integrated panel fixing and positioning mechanism includes a cross-shaped positioning block. The outer surface of the cross-shaped positioning block is used to tightly fit the outer surface of the integrated insulation and decoration panel, and the inner and outer surfaces of the cross-shaped positioning block are parallel to each other. The clamping unit includes an electric cylinder embedded in the four free ends of the cross-shaped positioning block. The fixed end of the electric cylinder is arranged along the direction of the free end and is fixedly connected to the free end. The telescopic end extends outward and is connected to an L-shaped clamp. The cross-shaped positioning block is equipped with a battery and a controller. The controller is electrically connected to the battery and configured to control the telescopic movement of the four electric cylinders. The four sides of the integrated insulation and decoration panel are clamped and fixed by the four L-shaped clamps.
[0010] Preferably, a pressure sensor is provided on the contact surface between the L-shaped clamp and the integrated insulation and decoration panel, and the pressure sensor is electrically connected to the controller.
[0011] Preferably, the detection unit includes a first laser pen horizontally disposed on the outer walls of the two free ends of the cross-shaped positioning block, and a second laser pen vertically disposed on the outer walls of the two free ends of the cross-shaped positioning block. The light emitted by the first laser pen and the second laser pen are coplanar. A handle is provided at the center of the cross-shaped positioning block, and a bubble level is provided on the outer surface of the cross-shaped positioning block on one side of the handle.
[0012] Preferably, the detection unit further includes a first extension rod that is detachably fixed to the outer surface of the free end on the left and right sides and extends outward, and a second extension rod that is detachably fixed to the outer surface of the free end on the upper and lower sides and extends outward. The outer surfaces of the first extension rod and the second extension rod are coplanar with the contact surface of the cross-shaped positioning block and the integrated heat insulation and decoration panel.
[0013] Preferably, the auxiliary positioning mechanism includes a bottom positioning plate horizontally set on one side of the wall to be constructed, and a side positioning plate vertically fixed to one end of the bottom positioning plate. The outer surfaces of the bottom positioning plate and the side positioning plate are respectively provided with a first marking line and a second marking line. The first marking line and the second marking line are coplanar and are used to form a unified coordinate plane. The bottom positioning plate is fixedly connected to the bottom surface by anchor bolts, and the side positioning plate is fixedly connected to the bottom positioning plate by bolts.
[0014] Preferably, the integrated heat insulation and decoration panel has four adjustment holes arranged in a rectangle. The two ends of the adjustment holes are enlarged to form limiting grooves. An internal threaded sleeve is embedded in the adjustment hole. The two ends of the internal threaded sleeve are respectively provided with limiting blocks. The two limiting blocks are used in conjunction with the two limiting grooves. The internal threaded sleeve is internally threaded to an adjustment rod. The outer end of the adjustment rod is provided with an internal hexagonal screw hole.
[0015] An adjustable leveling installation method for integrated exterior wall insulation and decoration panels includes the following steps: Step 1: The worker holds the handle and clamps the integrated insulation and decoration panel with four L-shaped clamps, making the integrated insulation and decoration panel fit tightly against the outer surface of the cross-shaped positioning block. Adhesive mortar is then applied to the outer surface of the integrated insulation and decoration panel. Step 2: At the initial installation position on the construction wall, the worker presses the integrated insulation and decoration panel firmly onto the wall and adjusts it to the correct position according to the prompts of the bubble level. Step 3: Connect the bottom positioning plate and the side positioning plate. Then, according to the direction of the light from the two second laser pointers, place the bottom positioning plate on the ground on one side of the wall, so that the light from the first laser pointer is projected onto the second marking line and the light from the second laser pointer is projected onto the first marking line. Fix the bottom positioning plate to the ground with anchor bolts. At this time, a unified coordinate elevation is constructed through the first marking line and the second marking line. Step 4: The worker adjusts the adjusting rod by turning it, and while maintaining the correct posture of the integrated insulation and decoration panel, the end of the adjusting rod is pressed against the wall. At this time, when the worker applies force, a rigid connection is established between the integrated insulation and decoration panel and the wall. Then, adhesive mortar is added to the gap between the integrated insulation and decoration panel and the wall. Step 5: After fixing the integrated insulation and decoration panel to the wall with adhesive mortar, firmly connect the integrated insulation and decoration panel to the wall using anchoring components. Step 6: Continue installing the second integrated insulation and decorative panel; Step 7: After installing multiple integrated insulation and decorative panels, the newly installed integrated insulation and decorative panels are positioned by the cooperation of the first and second extension rods. That is, when the first and second extension rods are in contact with the surrounding adjacent integrated insulation and decorative panels, it means that the outer surface of the integrated insulation and decorative panel to be installed is coplanar with the outer surface of the already installed integrated insulation and decorative panels. Adjust the gap between the adjacent integrated insulation and decorative panels, and monitor the levelness and sag with a bubble level. After reaching the preset position, fix the integrated insulation and decorative panel to the wall. Continue to install in this way until the wall construction is completed.
[0016] The beneficial effects of this invention, a build exterior wall insulation and decoration integrated panel adjustable leveling installation system and method, are as follows: 1. Self-adaptive leveling function for base layers with large deviations: The equipment features a large-stroke adjustable structure, with an effective adjustment stroke of no less than 30mm. It can directly adapt to the 10-20mm flatness and verticality deviation of the base layer of building exterior walls. There is no need to perform large-area chiseling, mortar repair, grinding and leveling pretreatment on the wall surface in advance, saving cumbersome base treatment procedures, greatly simplifying the construction process, shortening the construction period, reducing construction costs, and comprehensively improving the adaptability to various building exterior wall base layers.
[0017] 2. Precise fine-tuning positioning function: It can accurately correct the alignment deviation of the panels, strictly control the height difference of the panels, the width of the joints, and the flatness deviation of the wall within the standard specifications, and completely solve problems such as panel misalignment, poor installation accuracy, and insufficient flatness, thus greatly improving the overall forming accuracy and aesthetics of the exterior wall.
[0018] 3. High-efficiency single-person construction operation function: For smaller boards, by optimizing the overall structural layout and operating logic, the need for two people to work together to hold the board, calibrate, and fix it is eliminated. This allows a single worker to independently complete the entire process of board positioning, multi-dimensional leveling, and locking, simplifying the operation steps, lowering the construction threshold, significantly improving individual work efficiency, reducing labor input, and lowering project construction costs.
[0019] 4. General adaptation and scenario compatibility features: It can be widely adapted to various specifications and thicknesses of mainstream exterior wall insulation and decoration integrated panels on the market. It is also compatible with various building exterior wall bases such as concrete, masonry, and plaster. It is suitable for various exterior wall construction scenarios such as residential, commercial, and public buildings. It has strong versatility and practicality, and is easy to promote and apply on a large scale.
[0020] 5. Standardized construction methods reduce reliance on manual experience: By relying on a structured and modular adjustable leveling and installation structure, a standardized construction mode is established. It does not require workers to have many years of construction experience. The mechanical structure precisely controls the installation accuracy, avoiding the errors caused by manual visual inspection and fine-tuning, and achieves "standardized construction without experience deviation", ensuring the uniformity and stability of construction quality in the same project and multiple batches. Attached Figure Description
[0021] Figure 1 : A schematic diagram of the structure during installation of this invention.
[0022] Figure 2 : Top view of the invention for clamping the integrated heat-insulating and decorative panel (laser pen and extension rod omitted).
[0023] Figure 3 This invention Figure 2 Top view after removing the L-shaped clamp at the top.
[0024] Figure 4 :from Figure 1 A schematic diagram of the auxiliary positioning mechanism shown from the A-view.
[0025] Figure 5 : A cross-sectional view of the integrated thermal insulation and decorative panel of the present invention with an adjustment rod.
[0026] Figure 6 : A cross-sectional view of the plate fixed by the existing anchor.
[0027] Figure reference numerals: 1. Insulation and decoration integrated panel; 2. Cross-shaped positioning block; 3. Electric cylinder; 4. L-shaped clamp; 5. First laser pointer; 6. Second laser pointer; 7. Beam of the first laser pointer; 8. Bubble level; 9. Handle; 10. Second extension rod; 11. First extension rod; 12. Bottom positioning plate; 13. Side positioning plate; 13. Second marking line; 132. First marking line; 14. Adjustment hole; 15. Adjusting component; 151. Internal threaded sleeve; 152. Limiting block; 153. Limiting groove; 154. Decorative cover; 155. Adjusting rod; 156. Internal hexagonal screw hole; 16. Beam of the second laser pointer; 17. Anchoring component; 171. Expansion sleeve; 172. Expansion screw; 173. Expansion sleeve pressure plate; 18. Reserved arc groove; 19. Wall. Detailed Implementation
[0028] The following description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
[0029] Example 1: An adjustable leveling installation system for integrated exterior wall insulation and decoration panels, such as Figure 1 As shown, it includes: an integrated panel fixing and positioning mechanism and an auxiliary positioning mechanism. The integrated panel fixing and positioning mechanism includes a clamping unit for clamping the integrated thermal insulation and decorative panel 1 and a detection unit for detecting the position of the integrated thermal insulation and decorative panel 1. The auxiliary positioning mechanism works in conjunction with the detection unit to construct a unified coordinate elevation for the installation and positioning of the integrated thermal insulation and decorative panel 1. The integrated thermal insulation and decorative panel 1 is also provided with a positioning component and an anchoring component that cooperate with the wall surface to be constructed.
[0030] In existing technologies, the pursuit of a high degree of flatness in wall substrates is emphasized, but conventional processes can only adjust flatness deviations within 5mm. For many cases where the flatness deviation of the wall surface is 10-20mm, it is often necessary to re-level the substrate. Before construction, large-scale pretreatment work such as chiseling, mortar leveling, repair and grinding must be carried out on the uneven exterior wall substrate. The process is cumbersome and the construction period is long. This not only significantly increases labor and material costs, but also makes it difficult for the substrate to meet uniform standards after manual pretreatment, which may lead to deviations in the subsequent installation of panels.
[0031] The system and method provided by this invention overcome the high requirements for substrate flatness in traditional construction processes. Even with existing wall flatness deviations of 10-20mm, the system and method provided by this invention can still ensure the rapid and high-quality installation of integrated insulation and decorative panels. The principle is that the leveling adjustment of the integrated insulation and decorative panels does not depend on the substrate, but rather on the coordinated operation of clamping units, detection units, and a unified coordinate surface. Gaps between the integrated insulation and decorative panels and the wall at uneven locations are filled later with adhesive mortar. This innovative construction method effectively improves both construction efficiency and quality. The following examples will detail the structure and usage of each part of the system.
[0032] Example 2: like Figure 1 As shown, the integrated plate fixing and positioning mechanism includes a cross-shaped positioning block 2, such as... Figure 3As shown, the outer surface of the cross-shaped positioning block 2 is used to tightly fit with the outer surface of the integrated insulation and decoration panel 1, and the inner and outer surfaces of the cross-shaped positioning block 2 are parallel to each other. The clamping unit includes electric cylinders 3 (or other electrically controlled telescopic devices) embedded in the four free ends of the cross-shaped positioning block 2. The fixed end of the electric cylinder 3 is arranged along the direction of the free end and is fixedly connected to the free end. The telescopic end extends outward and is connected to an L-shaped clamping plate 4. The cross-shaped positioning block 2 is equipped with a battery and a controller (not shown in the figure). The controller is electrically connected to the battery and configured to control the telescopic movement of the four electric cylinders 3. Figure 1 , 2 As shown, the four sides of the integrated thermal insulation and decorative panel 1 are clamped and fixed by four L-shaped clamps 4.
[0033] As a preferred embodiment, the contact surface between the L-shaped clamping plate 4 and the integrated insulation and decoration panel 1 is equipped with a pressure sensor (not shown in the figure). The pressure sensor is electrically connected to the controller. When the L-shaped clamping plate clamps the integrated insulation and decoration panel, the controller can control the clamping force within the set threshold range according to the signal from the pressure sensor, so as to avoid excessive force causing damage to the panel and also to avoid insufficient force causing the panel to fall off.
[0034] Example 3: like Figure 1-3 As shown, the detection unit includes a first laser pointer 5 horizontally disposed on the outer walls of the two free ends of the cross-shaped positioning block 2, and a second laser pointer 6 vertically disposed on the outer walls of the two free ends of the cross-shaped positioning block 2. A handle 9 is provided at the center of the cross-shaped positioning block 2, and a bubble level 8 is provided on the outer surface of the cross-shaped positioning block 2 on one side of the handle 9.
[0035] When the worker lays the first panel, they hold the handle to press the integrated insulation and decoration panel firmly against the wall while using a bubble level to keep the panel vertical and the top surface level. At this time, the beams from the two first laser pointers are projected to the right, and the beams from the two second laser pointers are projected downwards. The four beams are located on the same facade, which overlaps with the facade of the auxiliary positioning mechanism. The auxiliary positioning mechanism can then be installed based on this facade. After the auxiliary positioning mechanism is installed, the position of the cross-shaped positioning block can be marked by the beams from the two sets of laser pointers during subsequent construction, thereby indirectly positioning the installation position of the integrated insulation and decoration panel, ensuring verticality and top levelness, and ensuring high-precision coplanarity of each installed integrated insulation and decoration panel.
[0036] Example 4: As an improvement to Example 3, such as Figure 1As shown, the detection unit also includes a first extension rod 11 that is detachably fixed to the outer surface of the free end on the left and right sides and extends outward, and a second extension rod 10 that is detachably fixed to the outer surface of the free end on the upper and lower sides and extends outward. The outer surfaces of the first extension rod 11 and the second extension rod 10 are coplanar with the contact surface of the cross-shaped positioning block 2 and the heat insulation and decorative integrated panel 1.
[0037] like Figure 1 As shown, after installing multiple integrated insulation and decoration panels, the auxiliary positioning mechanism is no longer needed. When the panels are placed in the preset position, the first extension rod 11 and the second extension rod 10 are in contact with the adjacent panel surface, and the bubble of the bubble level is centered, which can quickly determine that the panels are in the predetermined correct installation posture. Then, the subsequent panel fixing steps can be carried out quickly.
[0038] Example 5: like Figure 1-4 As shown, the auxiliary positioning mechanism includes a bottom positioning plate 12 horizontally set on one side of the wall to be constructed, and a side positioning plate 13 vertically fixed to one end of the bottom positioning plate 12. The outer surfaces of the bottom positioning plate 12 and the side positioning plate 13 are respectively provided with a first marking line 132 and a second marking line 131. The first marking line 132 and the second marking line 131 are coplanar and are used to form a unified coordinate elevation. The bottom positioning plate 12 is fixedly connected to the bottom surface by anchor bolts (not marked in the figure), and the side positioning plate 13 is fixedly connected to the bottom positioning plate 12 by bolts.
[0039] When using, such as Figure 1 As shown, the light 7 of the first laser pointer is projected onto the second marking line 131, and the light 16 of the second laser pointer is projected onto the first marking line 132. By overlapping the two facades, the posture and position of the integrated thermal insulation and decorative panel are indirectly positioned, thus completing the precise leveling of the panel.
[0040] Example 6: like Figure 1 , 5 As shown, the integrated heat-insulating and decorative panel 1 has four adjustment holes 14 arranged in a rectangle. The two ends of the adjustment holes 14 are enlarged to form limiting grooves 153. An internally threaded sleeve 151 is embedded in the adjustment hole 14. The two ends of the internally threaded sleeve 151 are respectively provided with limiting blocks 152. The two limiting blocks 152 are used in conjunction with the two limiting grooves 153. An adjustment rod 155 is internally threadedly connected to the internally threaded sleeve 151. The outer end of the adjustment rod 155 is provided with an internal hexagonal screw hole 156.
[0041] To standardize the construction process, this invention adjusts the structural form of the integrated insulation material panel. By setting four internal threaded sleeves and adjusting rods, when the wall surface is uneven, the panel is fixed with adhesive mortar on one hand, and the adjusting rods are screwed into the wall surface on the other. The adjusting rods are then embedded in the adhesive mortar to improve the installation strength of the panel. At the same time, since the adjusting rods are in contact with the wall surface, the worker does not need to exert effort to maintain the posture of the panel and can simply press the panel firmly against the wall.
[0042] Example 7: An adjustable leveling installation method for integrated exterior wall insulation and decoration panels, such as... Figure 1-6 As shown, it includes the following steps: Step 1: The worker holds the handle and clamps the integrated insulation and decoration panel 1 with 4 L-shaped clamps to make the integrated insulation and decoration panel 1 fit tightly against the outer surface of the cross-shaped positioning block 2. Adhesive mortar is brushed onto the outer surface of the integrated insulation and decoration panel 1. Step 2: At the initial installation position on the construction wall, the worker presses the integrated insulation and decoration panel 1 firmly onto the wall. According to the prompts of the bubble level, the integrated insulation and decoration panel 1 is adjusted to the correct posture, that is, the panel is vertical and the top is horizontal. The posture of the panel is adjusted while it is pressed to provide a reference for subsequent panel installation. Step 3: Secure the bottom positioning plate 12 and the side positioning plate 13 with bolts. Then, according to the direction of the light 16 from the two second laser pointers, place the bottom positioning plate on the ground on one side of the wall, so that the light from the first laser pointer is projected onto the second marking line and the light from the second laser pointer is projected onto the first marking line. Secure the bottom positioning plate 12 to the ground with anchor bolts. At this time, a unified coordinate elevation is constructed through the first and second marking lines. In the subsequent installation process, the plate can be positioned by projecting the laser pointer onto the marking lines. Step 4: The worker adjusts the adjusting rod 155 by turning it, and while maintaining the correct posture of the integrated insulation and decoration panel 1, the end of the adjusting rod 155 is pressed against the wall. At this time, when the worker applies force, a rigid connection is established between the integrated insulation and decoration panel 1 and the wall. The panel will not shift due to mortar deformation, and the worker enters a labor-saving state. Then, adhesive mortar is added to the gap between the integrated insulation and decoration panel 1 and the wall. The purpose is to improve the bonding strength, level the wall base, avoid hollow areas, and ensure the installation quality. Step 5: After fixing the integrated insulation and decorative panel 1 to the wall with adhesive mortar, firmly connect the integrated insulation and decorative panel 1 to the wall using anchoring components 17; wherein, the anchoring components 17 are commercially available products, such as... Figure 6 As shown, the fixing anchors can be installed at the edge of the integrated insulation and decoration panel. The panels can be firmly fixed to the wall by inserting anchors at the joints and junctions between the panels.
[0043] Step 6: Continue installing the second integrated insulation and decorative panel 1, using the same method as above; Step 7: After installing multiple integrated insulation and decorative panels 1, the newly installed integrated insulation and decorative panels 1 are positioned by the cooperation of the first extension rod 11 and the second extension rod 10. That is, when the first extension rod 11 and the second extension rod 10 are in contact with the surrounding adjacent integrated insulation and decorative panels, it means that the outer surface of the integrated insulation and decorative panel 1 to be installed is coplanar with the outer surface of the already installed integrated insulation and decorative panel 1. The extension rods are used to quickly level the panels and adjust the gaps between adjacent integrated insulation and decorative panels 1. The levelness and sag are monitored using a bubble level. Once the preset position is reached, the integrated insulation and decorative panel is fixed to the wall. This process continues until the wall construction is completed. After completion, the gaps between the panels need to be filled. For the exposed positions of the limiting groove 153 and the pre-reserved arc groove 18 positions at the anchor expansion sleeve pressure plate 173, the decorative cover 154 can be fixed by adhesive or other methods to maintain the decorative effect of the panels. Understandably, since multiple arc-shaped grooves 18 are provided on the edge of the board for installing anchors, the shape and size of the relative arc-shaped grooves of the anchor expansion sleeve 173 match those of the two adjacent boards. When positioning the board later, the lower edge or side edge of the board needs to be inserted into the anchor that has been fixed on one side, that is, the expansion sleeve 173 is aligned with the arc-shaped groove of the board to be installed, so as to ensure that the gap between adjacent boards remains consistent.
Claims
1. An adjustable leveling installation system for integrated exterior wall insulation and decoration panels, characterized in that it comprises: The integrated panel fixing and positioning mechanism and the auxiliary positioning mechanism include a clamping unit for clamping the integrated insulation and decoration panel and a detection unit for detecting the position of the integrated insulation and decoration panel. The auxiliary positioning mechanism works in conjunction with the detection unit to construct a unified coordinate elevation for the installation and positioning of the integrated insulation and decoration panel. The integrated insulation and decoration panel is also equipped with positioning components and anchoring components that cooperate with the wall surface to be constructed.
2. The adjustable leveling installation system for integrated exterior wall insulation and decoration panels as described in claim 1, characterized in that: The integrated panel fixing and positioning mechanism includes a cross-shaped positioning block. The outer surface of the cross-shaped positioning block is used to tightly fit the outer surface of the integrated insulation and decoration panel, and the inner and outer surfaces of the cross-shaped positioning block are parallel to each other. The clamping unit includes an electric cylinder embedded in the four free ends of the cross-shaped positioning block. The fixed end of the electric cylinder is set along the direction of the free end and fixedly connected to the free end. The telescopic end extends outward and is connected to an L-shaped clamp. The cross-shaped positioning block is equipped with a battery and a controller. The controller is electrically connected to the battery and configured to control the telescopic movement of the four electric cylinders. The four sides of the integrated insulation and decoration panel are clamped and fixed by the four L-shaped clamps.
3. The adjustable leveling installation system for integrated exterior wall insulation and decoration panels as described in claim 2, characterized in that: A pressure sensor is provided on the contact surface between the L-shaped clamp and the integrated insulation and decoration panel, and the pressure sensor is electrically connected to the controller.
4. The adjustable leveling installation system for integrated exterior wall insulation and decoration panels as described in claim 3, characterized in that: The detection unit includes a first laser pen horizontally positioned on the outer walls of the two free ends of the cross-shaped positioning block, and a second laser pen vertically positioned on the outer walls of the two free ends of the cross-shaped positioning block. The light emitted by the first laser pen and the second laser pen are coplanar. A handle is provided at the center of the cross-shaped positioning block, and a bubble level is provided on the outer surface of the cross-shaped positioning block on one side of the handle.
5. The adjustable leveling installation system for an integrated exterior wall insulation and decoration panel as described in claim 4, characterized in that: The detection unit further includes a first extension rod that is detachably fixed to the outer surface of the free end on the left and right sides and extends outward, and a second extension rod that is detachably fixed to the outer surface of the free end on the upper and lower sides and extends outward. The outer surfaces of the first extension rod and the second extension rod are coplanar with the contact surface of the cross-shaped positioning block and the integrated heat insulation and decoration panel.
6. The adjustable leveling installation system for integrated exterior wall insulation and decoration panels as described in claim 5, characterized in that: The auxiliary positioning mechanism includes a bottom positioning plate horizontally set on one side of the wall to be constructed, and a side positioning plate fixed vertically to one end of the bottom positioning plate. The outer surfaces of the bottom positioning plate and the side positioning plate are respectively provided with a first marking line and a second marking line. The first marking line and the second marking line are coplanar and are used to form a unified coordinate plane. The bottom positioning plate is fixedly connected to the bottom surface by anchor bolts, and the side positioning plate is fixedly connected to the bottom positioning plate by bolts.
7. The adjustable leveling installation system for integrated exterior wall insulation and decoration panels as described in claim 6, characterized in that: The integrated heat insulation and decoration panel has four adjustment holes arranged in a rectangle. The two ends of the adjustment holes are enlarged to form limiting grooves. An internal threaded sleeve is embedded in the adjustment hole. The two ends of the internal threaded sleeve are respectively provided with limiting blocks. The two limiting blocks are used in conjunction with the two limiting grooves. The internal threaded sleeve is internally threaded to an adjustment rod. The outer end of the adjustment rod is provided with an internal hexagonal screw hole.
8. An adjustable leveling installation method for integrated exterior wall insulation and decoration panels, characterized in that: The system described in claim 7 includes the following steps: Step 1: The worker holds the handle and clamps the integrated insulation and decoration panel with four L-shaped clamps, making the integrated insulation and decoration panel fit tightly against the outer surface of the cross-shaped positioning block. Adhesive mortar is then applied to the outer surface of the integrated insulation and decoration panel. Step 2: At the initial installation position on the construction wall, the worker presses the integrated insulation and decoration panel firmly onto the wall and adjusts it to the correct position according to the prompts of the bubble level. Step 3: Connect the bottom positioning plate and the side positioning plate. Then, according to the direction of the light from the two second laser pointers, place the bottom positioning plate on the ground on one side of the wall, so that the light from the first laser pointer is projected onto the second marking line and the light from the second laser pointer is projected onto the first marking line. Fix the bottom positioning plate to the ground with anchor bolts. At this time, a unified coordinate elevation is constructed through the first marking line and the second marking line. Step 4: The worker adjusts the adjusting rod by turning it, and while maintaining the correct posture of the integrated insulation and decoration panel, the end of the adjusting rod is pressed against the wall. At this time, when the worker applies force, a rigid connection is established between the integrated insulation and decoration panel and the wall. Then, adhesive mortar is added to the gap between the integrated insulation and decoration panel and the wall. Step 5: After fixing the integrated insulation and decoration panel to the wall with adhesive mortar, firmly connect the integrated insulation and decoration panel to the wall using anchoring components. Step 6: Continue installing the second integrated insulation and decorative panel; Step 7: After installing multiple integrated insulation and decorative panels, the newly installed integrated insulation and decorative panels are positioned by the cooperation of the first and second extension rods. That is, when the first and second extension rods are in contact with the surrounding adjacent integrated insulation and decorative panels, it means that the outer surface of the integrated insulation and decorative panel to be installed is coplanar with the outer surface of the already installed integrated insulation and decorative panels. Adjust the gap between the adjacent integrated insulation and decorative panels, and monitor the levelness and sag with a bubble level. After reaching the preset position, fix the integrated insulation and decorative panel to the wall. Continue to install in this way until the wall construction is completed.