Air overflow dyeing machine with adjustable airflow
By setting an adjustment mechanism on the diversion pipe of the air overflow dyeing machine, the airflow volume can be precisely adjusted, which solves the problem of increased energy consumption in the existing technology and reduces the cost of use.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2026-04-10
AI Technical Summary
The airflow regulation mechanism of existing air overflow dyeing machines leads to increased energy consumption and increased operating costs.
An airflow-adjustable overflow dyeing machine was designed. By setting an adjustment mechanism on the diversion pipe, including a baffle, a block, a roller and an electric push rod, the airflow volume can be precisely adjusted.
It effectively reduces energy consumption during airflow regulation, improves the speed and accuracy of airflow regulation, and lowers operating costs.
Smart Images
Figure CN224106079U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to air overflow dyeing machine field, concretely is an air overflow dyeing machine that air flow can be adjusted. BACKGROUND
[0002] Air overflow dyeing machine is a kind of high-efficiency equipment combined overflow and air flow dyeing technology, significantly improves dyeing effect by optimizing the contact mode of dye liquor and fabric, its working principle includes that dye liquor circulates in Teflon pipeline, fabric runs under the traction of high-speed airflow with low tension, simultaneously, dye liquor is atomized and sprayed, ensuring uniform penetration.
[0003] At present, the air flow adjustment mechanism of air overflow dyeing machine is a crucial link in its dyeing process, but in the prior art, the fan speed is not adjusted by the way of compensating temperature, in the process of temperature rise, air density decreases with temperature rise, and air flow will decrease, and cloth speed slows down, but this adjustment method will increase the energy consumption of air overflow dyeing machine, thereby increasing the use cost of air overflow dyeing machine;Therefore, aiming at the above problems, an air overflow dyeing machine with adjustable air flow is provided. SUMMARY
[0004] In order to make up for the deficiency of prior art, the traditional air flow adjustment method will increase the energy consumption of air overflow dyeing machine, thereby increasing the use cost of air overflow dyeing machine, the utility model provides an air overflow dyeing machine with adjustable air flow.
[0005] The technical scheme adopted by the utility model to solve its technical problems is: an air overflow dyeing machine with adjustable air flow, comprising an air overflow dyeing machine main body, a fan is fixedly installed on the top of the air overflow dyeing machine main body, a main flow pipe is fixedly communicated with the output end of the fan, two ends of the main flow pipe are fixedly communicated with shunt pipes respectively, and an adjusting mechanism is arranged on the surface of the shunt pipe.
[0006] The adjusting mechanism comprises a fixed sleeve arranged on the surface of the shunt pipe, a first opening is formed in the surface of the shunt pipe, a second opening is formed in the surface of the fixed sleeve, the second opening is aligned with the first opening, a shutter is rotatably connected in the second opening, and a plug is slidably connected in the second opening.
[0007] As a preferred, a supporting rod is fixedly installed in the second opening, the shutter is rotatably sleeved on the surface of the supporting rod, a sealing gasket is fixedly installed in the second opening, and the surface of the sealing gasket is slidably connected with the surface of the shutter.
[0008] As a preferred, a bracket is fixedly installed on the surface of the plug, a roller is rotatably connected in the bracket, and a moving frame is slidably connected with the surface of the roller.
[0009] As preferred, the inside of the support is rotatably mounted with a rotating shaft, and the roller is fixedly sleeved on the surface of the rotating shaft.
[0010] As preferred, the surface of the roller is provided with a limiting groove, the inner wall of the moving frame is fixedly mounted with a limiting block, and the surface of the limiting block is in sliding connection with the inner cavity of the limiting groove.
[0011] As preferred, the surface of the moving frame is fixedly mounted with a connecting rod, the surface of the connecting rod is in sliding connection with the inner cavity of a connecting groove provided on the surface of the shutter.
[0012] As preferred, the surface of the shunt pipe is fixedly mounted with an electric push rod, the telescopic end of the electric push rod is fixedly connected with a cross rod, one end of the cross rod is fixedly connected with a plug block, the surface of the shunt pipe is fixedly mounted with a positioning frame, and the inner cavity of the positioning frame is in sliding connection with the surface of the cross rod.
[0013] The air flow adjustable air overflow dyeing machine structure of the present application has the advantages that:
[0014] 1. The adjusting mechanism can adjust the air flow of the shunt pipe, the opening degree of the shutter can be adjusted, the air flow in the shunt pipe can be discharged as needed, the air flow can be reduced, the cost of continuously heating the air flow is saved, one-time adjustment can be used for a long time, the air flow adjusting effect and adjusting speed are effectively improved, and the shutter can be adjusted at any time as needed.
[0015] 2. The roller and the moving frame can be used to close the shutter when the roller is moved by the plug block, the position of the shutter can be stabilized, air leakage can be avoided after the shutter is completely closed, and the shutter can be conveniently stopped at the required position. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0017] Figure 1 The air flow adjustable air overflow dyeing machine structure of the present application has the advantages that:
[0018] Figure 2 The adjusting mechanism structure of the present application has the advantages that:
[0019] Figure 3 The shunt pipe cross-sectional structure of the present application has the advantages that:
[0020] Figure 4 The utility model discloses a roller structure schematic diagram.
[0021] In the drawing: 1, gas overflow dyeing machine main body, 2, fan, 3, main flow pipe, 4, shunt pipe, 5, adjusting mechanism, 51, fixed sleeve, 52, first opening, 53, second opening, 5301, support, 5302, sealing gasket, 54, shutter, 55, block, 5501, support, 5502, roller, 5503, pivot, 5504, moving frame, 5505, connecting rod, 5506, connecting groove, 5507, limiting block, 5508, limiting groove, 56, electric push rod, 5601, cross bar, 5602, positioning frame. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0023] The following will be combined with the drawings in the embodiments of the utility model, Figures 1-4 The application will be further described in detail,
[0024] The embodiments of the application disclose a gas overflow dyeing machine with adjustable airflow. Referring to Figure 2 and Figure 3 A gas overflow dyeing machine with adjustable airflow, comprising a gas overflow dyeing machine main body 1, a fan 2 is fixedly installed on the top of the gas overflow dyeing machine main body 1, the output end of the fan 2 is fixedly communicated with a main flow pipe 3, the two ends of the main flow pipe 3 are respectively fixedly communicated with shunt pipes 4, and the surface of the shunt pipe 4 is provided with an adjusting mechanism 5.
[0025] The adjusting mechanism 5 comprises a fixed sleeve 51 arranged on the surface of the shunt pipe 4, a first opening 52 is formed in the surface of the shunt pipe 4, a second opening 53 is formed in the surface of the fixed sleeve 51, the second opening 53 is aligned with the first opening 52, a shutter 54 is rotatably connected in the second opening 53, a block 55 is slidably connected in the second opening 53, and the block 55 is used in cooperation with the shutter 54. By adjusting the position of the block 55, one end of the shutter 54 is lifted by the block 55, the opening degree of the shutter 54 can be adjusted, the opening degree of the second opening 53 is adjusted by adjusting the angle of the shutter 54, the gas discharge amount is adjusted, and part of the gas is discharged from the shunt pipe 4 through the first opening 52 and the second opening 53, so that the gas flow is adjusted.
[0026] Referring toFigure 2 And Figure 3 The inner part of the second opening 53 is fixedly installed with a supporting rod 5301, the shutter 54 is rotatably sleeved on the surface of the supporting rod 5301, the inner part of the second opening 53 is fixedly installed with a sealing gasket 5302, and the surface of the sealing gasket 5302 is slidably connected with the surface of the shutter 54; the position of the other end of the shutter 54 is supported by the supporting rod 5301, so that the shutter 54 rotates with the supporting rod 5301 as the center, so as to adjust the opening degree of one end of the shutter 54, and the sealing gasket 5302 can seal the gap between the other end of the shutter 54 and the inner wall of the second opening 53, and the plug 55 seals the gap between one end of the shutter 54 and the shunt pipe 4, so as to avoid the gas leakage when the shutter 54 is completely closed.
[0027] Referring to Figure 3 And Figure 4 The surface of the plug 55 is fixedly installed with a support 5501, the inner part of the support 5501 is rotatably connected with a roller 5502, and the surface of the roller 5502 is slidably connected with a moving frame 5504; the support 5501, the roller 5502 and the moving frame 5504 are arranged on one side of the plug 55, so that the shutter 54 can be driven to move when the plug 55 moves, so as to drive the shutter 54 to completely close the second opening 53.
[0028] Referring to Figure 3 And Figure 4 The inner part of the support 5501 is rotatably installed with a rotating shaft 5503, and the surface of the rotating shaft 5503 is fixedly sleeved with the roller 5502; the roller 5502 can rotate in the inner part of the support 5501 through the arrangement of the rotating shaft 5503, so that the moving frame 5504 can be inclined.
[0029] Referring to Figure 3 And Figure 4 The surface of the roller 5502 is provided with a limiting groove 5508, the inner wall of the moving frame 5504 is fixedly installed with a limiting block 5507, and the surface of the limiting block 5507 is slidably connected with the inner cavity of the limiting groove 5508; the connecting position of the moving frame 5504 and the roller 5502 can be stabilized through the slidable connection between the surface of the limiting block 5507 and the inner cavity of the limiting groove 5508, so as to avoid the separation of the moving frame 5504 and the roller 5502 and affect the position of the shutter 54.
[0030] Referring to Figure 3 And Figure 4The surface of the moving frame 5504 is fixedly installed with a connecting rod 5505, the surface of the shutter 54 is provided with a connecting groove 5506, and the surface of the connecting rod 5505 is in sliding connection with the inner cavity of the connecting groove 5506; by making the surface of the connecting rod 5505 in sliding connection with the inner cavity of the connecting groove 5506, the moving frame 5504 and the shutter 54 can be in sliding connection, so that the block 55 drives the shutter 54 to move at the same time when the block 55 is reset through the support 5501, the roller 5502, the moving frame 5504 and the connecting rod 5505.
[0031] With reference to Figure 2 and Figure 3 The surface of the shunt pipe 4 is fixedly installed with an electric push rod 56, the telescopic end of the electric push rod 56 is fixedly connected with a cross rod 5601, one end of the cross rod 5601 is fixedly connected with the block 55, the surface of the shunt pipe 4 is fixedly installed with a positioning frame 5602, and the inner cavity of the positioning frame 5602 is in sliding connection with the surface of the cross rod 5601; by driving the cross rod 5601 to move through the electric push rod 56, and stabilizing the position of the cross rod 5601 through the positioning frame 5602, the cross rod 5601 can drive the block 55 to move, so that the block 55 lifts up or resets the shutter 54.
[0032] Working principle: the fan 2 sends the gas into the shunt pipe 4 through the main flow pipe 3, and the gas is sent into the atomization structure through the shunt pipe 4, that is, the cloth in the gas overflow dyeing machine main body 1 can be dyed, and when the gas flow of the gas overflow dyeing machine main body 1 needs to be adjusted, the horizontal rod 5601 is driven to move through the electric push rod 56, the position of the horizontal rod 5601 is stabilized through the positioning frame 5602, the horizontal rod 5601 drives the block 55 to move, the block 55 plays the role of jacking the shutter 54 through the movement of the block 55, the shutter 54 rotates around the supporting rod 5301, the shutter 54 is opened, part of the gas flow in the shunt pipe 4 is released through the first opening 52 and the second opening 53, and the surface of the connecting rod 5505 is connected with the inner cavity of the connecting groove 5506 through the surface of the limiting block 5507 and the inner cavity of the limiting groove 5508, so that the block 55 supports the position of the roller 5502 through the support 5501 and the rotating shaft 5503, the roller 5502 supports the position of the moving frame 5504, the moving frame 5504 supports the position of the shutter 54, which can avoid that the opening of the shutter 54 is too much to affect the adjustment accuracy of the gas flow, and the gas flow into the gas overflow dyeing machine main body 1 can be reduced by guiding part of the gas flow in the shunt pipe 4 out, so as to adjust the gas flow of the gas overflow dyeing machine main body 1, and when the second opening 53 needs to be closed, the block 55 is reset through the electric push rod 56 and the horizontal rod 5601, the block 55 drives the shutter 54 to close the second opening 53 through the support 5501, the roller 5502 and the connecting rod 5505, and the gap between the shutter 54 and the inner wall of the second opening 53 is sealed through the sealing gasket 5302, the gap between the shutter 54 and the shunt pipe 4 is sealed through the block 55, so that the shutter 54 completely closes the second opening 53, and the gas leakage of the second opening 53 is avoided.
[0033] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the claimed utility model.
Claims
1. A gas overflow dyeing machine with adjustable gas flow, characterized in that: The application relates to an air overflow dyeing machine body (1), a fan (2) is fixedly installed on the top of the air overflow dyeing machine body (1), a main flow pipe (3) is fixedly communicated with the output end of the fan (2), branch flow pipes (4) are fixedly communicated with the two ends of the main flow pipe (3) respectively, and an adjusting mechanism (5) is arranged on the surface of the branch flow pipes (4). The adjusting mechanism (5) comprises a fixing sleeve (51) arranged on the surface of the branch flow pipe (4), a first opening (52) is formed in the surface of the branch flow pipe (4), a second opening (53) is formed in the surface of the fixing sleeve (51), the second opening (53) is aligned with the first opening (52), a shutter (54) is rotatably connected in the second opening (53), and a blocking block (55) is slidably connected in the second opening (53) and used in cooperation with the shutter (54).
2. A gas overflow dyeing machine with adjustable gas flow according to claim 1, characterized in that: A supporting rod (5301) is fixedly installed in the second opening (53), the shutter (54) is rotatably sleeved on the surface of the supporting rod (5301), and a sealing gasket (5302) is fixedly installed in the second opening (53) and slidably connected with the surface of the shutter (54).
3. A gas overflow dyeing machine with adjustable gas flow according to claim 1, characterized in that: A support (5501) is fixedly installed on the surface of the blocking block (55), a roller (5502) is rotatably connected in the support (5501), and a moving frame (5504) is slidably connected with the surface of the roller (5502).
4. A gas-jet overflow dyeing machine with adjustable gas flow according to claim 3, characterized in that: A rotating shaft (5503) is rotatably installed in the support (5501), and the roller (5502) is fixedly sleeved on the surface of the rotating shaft (5503).
5. A gas overflow dyeing machine with adjustable gas flow according to claim 3, characterized in that: A limiting groove (5508) is formed in the surface of the roller (5502), a limiting block (5507) is fixedly installed on the inner wall of the moving frame (5504), and the surface of the limiting block (5507) is slidably connected with the inner cavity of the limiting groove (5508).
6. A gas overflow dyeing machine with adjustable gas flow according to claim 3, characterized in that: A connecting rod (5505) is fixedly installed on the surface of the moving frame (5504), a connecting groove (5506) is formed in the surface of the shutter (54), and the surface of the connecting rod (5505) is slidably connected with the inner cavity of the connecting groove (5506).
7. A gas-jet overflow dyeing machine with adjustable gas flow according to claim 1, characterized in that: An electric push rod (56) is fixedly installed on the surface of the branch flow pipe (4), a cross rod (5601) is fixedly connected to the telescopic end of the electric push rod (56), one end of the cross rod (5601) is fixedly connected with the blocking block (55), a positioning frame (5602) is fixedly installed on the surface of the branch flow pipe (4), and the inner cavity of the positioning frame (5602) is slidably connected with the surface of the cross rod (5601).