Dye quantitative overflow dyeing machine
By designing a dye quantitative proportioning mechanism on the dyeing machine, and using an electric motor to drive the spiral plate to rotate to achieve quantitative addition of dye, the problem of manually weighing dye has been solved, improving production efficiency and ease of operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-04-10
AI Technical Summary
Existing dyeing machines require manual weighing of dyes one by one when adding dyes, which leads to worker fatigue, prolongs preparation time, and reduces production efficiency.
A dye quantitative mixing mechanism was designed, comprising a shell, a spiral plate, an air bladder, a motor, and an electric push rod. The motor drives the spiral plate to rotate to achieve quantitative dye addition, and the number of rotations can be adjusted as needed to control the amount of dye.
It enables convenient and quantitative addition of dyes, improves production and processing efficiency, simplifies the operation process, and avoids dye leakage.
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Figure CN224106097U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of dyeing machine relates to a dye quantitative overflow dyeing machine. BACKGROUND
[0002] The overflow dyeing machine is used for dyeing, bleaching, boiling and washing of woolen sweater, silk, spandex and cotton sweater, and can also be used for bleaching and dyeing of gloves, socks and towels, and is an ideal bleaching and dyeing equipment for products with wide application range.
[0003] In the prior art, when the dyeing machine needs to add dye, the feeding tank is opened to deliver the dye into the dyeing machine. After the dye in the feeding tank is used up, various raw materials need to be added for preparation. During the preparation, the raw materials need to be manually added into the feeding tank. The preparation of dye is usually carried out in batches, so that manual addition of raw materials can cause fatigue of workers, prolong the time spent on preparation of dye, and thus prolong the downtime of the dyeing machine, reducing the production efficiency of the dyeing machine. In view of the above problems, the document with application number 202121437371.8 discloses a feeding structure of an overflow dyeing machine, which comprises a stirring barrel in communication with the dyeing machine for storing dyeing liquid, a rack and a feeding device arranged on the rack. The feeding device comprises a lifting platform slidingly arranged on the rack. A raw material barrel is placed on the lifting platform. A driving device is arranged on the rack and connected with the lifting platform, which better solves the above problems.
[0004] However, in actual use, it is not convenient to add dye to the feeding tank in proportion, and manual quantitative addition of different dyes into the raw material barrel is required, which is inconvenient and occupies space in the machine. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a dye quantitative overflow dyeing machine, which aims to solve the problem that in actual use, it is not convenient to add dye to the feeding tank in proportion, and manual quantitative addition of different dyes into the raw material barrel is required.
[0006] To solve the above technical problems, the utility model provides a dye quantitative overflow dyeing machine, which comprises a feeding tank for the overflow dyeing machine and a dye quantitative proportioning mechanism.
[0007] The top of the feeding tank is provided with a plurality of dye quantitative proportioning mechanisms for quantitative feeding.
[0008] The dye quantitative proportioning mechanism comprises a shell, a rotating shaft, a spiral plate one, a transmission rod, a spiral plate two, a sealing cover, an air bag, an electric push rod and an electric motor, a plurality of shells are fixedly installed on the top of the feeding tank, both ends of the shell are rotationally connected with the sealing cover, one same rotating shaft is fixedly installed on the two sealing covers, the rotating shaft is fixedly installed with the spiral plate one, the spiral plate one is in contact with the shell, and the cooperation between the shell, the spiral plate one, the spiral plate two, the air bag, the electric motor and the electric push rod can not only realize the quantitative proportioning effect of the dye, but also can adjust the amount of the dye conveyed by the spiral plate one and the spiral plate two rotating one circle.
[0009] Preferably, the spiral plate one is slidably connected with two transmission rods, one same spiral plate two is fixedly installed on the two transmission rods, and the spiral plate two is in contact with the shell, so that the spiral plate two is conveniently adjusted.
[0010] Preferably, one same air bag is fixedly installed between the spiral plate two and the spiral plate one, the air bag is in contact with the shell, in the moving process of the spiral plate two, the spiral plate two drives the air bag to move synchronously, the air bag is deformed, the air bag is always in contact with the shell under the action of the air pressure in the air bag, and thus the dye can be prevented from falling into the gap between the other side of the spiral plate two and the spiral plate one.
[0011] Preferably, one of the two sealing covers is fixedly connected with a fixed plate, two electric push rods are fixedly installed on the fixed plate, and the output ends of the two electric push rods are fixedly connected with one end of the two transmission rods, so as to drive the two transmission rods.
[0012] Preferably, the two transmission rods are slidably connected with the two sealing covers, and the two transmission rods are detachably connected with the two sealing covers.
[0013] Preferably, a plurality of supporting plates are fixedly connected with the top of the feeding tank, an electric motor is fixedly installed on each of the plurality of supporting plates, and the output end of the electric motor is fixedly connected with one end of the rotating shaft, so that the rotating shaft drives the two sealing covers and the spiral plate one to rotate synchronously under the driving of the electric motor.
[0014] Preferably, a plurality of discharge pipes are sealingly connected with the bottoms of the plurality of shells, one end of each of the plurality of discharge pipes is sealingly connected with the feeding tank, and different dyes are discharged into the feeding tank.
[0015] Preferably, the top of the plurality of shell is sealed and connected with a dye storage tank, the top of the plurality of shell is provided with a feeding port, and the discharge port of the plurality of dye storage tank is respectively sealed and connected with the plurality of feeding port, so as to facilitate the conveying of dye in the shell, and the plurality of dye storage tank respectively stores different types of dye.
[0016] Preferably, the both ends of the shell are fixedly sleeved with a sealing bearing one, and the outer walls of the two sealing bearing ones are respectively fixedly connected with the two sealing covers, so as to avoid dye leakage and ensure that the two sealing covers can rotate.
[0017] Preferably, the both ends of the two transmission rods are movably sleeved with a sealing ring one, and the outer walls of the four sealing ring ones are fixedly connected with the two sealing covers, so as to improve the sealing property and avoid dye leakage.
[0018] Compared with the prior art, the utility model provides a dye quantitative overflow dyeing machine, through the cooperation design between the shell, spiral plate one, spiral plate two, air bag, motor and electric push rod, not only quantitative proportioning effect to the dye can be realized, and according to actual situation to adjust the amount of the dye that spiral plate one and spiral plate two convey when rotating a circle effect is adjusted, greatly improve the convenience and efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0020] Figure 2 It is the assembly schematic diagram of the utility model;
[0021] Figure 3 It is the dye quantitative proportioning mechanism structure schematic diagram of the utility model;
[0022] Figure 4 It is the dissection schematic diagram of the utility model;
[0023] Figure 5 It is the structure schematic diagram of transmission rod, spiral plate one, spiral plate two, pivot and air bag of the utility model.
[0024] Among them, 1, feeding tank;2, dye quantitative proportioning mechanism;3, dye storage tank;4, fixed plate;5, feeding port;6, discharge pipe;21, shell;22, pivot;23, spiral plate one;24, transmission rod;25, spiral plate two;26, sealing cover;27, air bag;28, electric push rod;29, motor. DETAILED DESCRIPTION
[0025] The dye quantitative overflow dyeing machine provided by the utility model will be further described in detail in connection with the drawings and specific embodiments. The advantages and features of the utility model will be clearer according to the following description. It should be noted that the drawings are all in a very simplified form and all use non-precise proportions, and are only used to facilitate and clearly assist the purpose of describing the embodiments of the utility model. The same or similar reference signs in the drawings represent the same or similar parts.
[0026] The dye quantitative overflow dyeing machine provided by the utility model, referring to Figures 1-5 A dye quantitative overflow dyeing machine comprises a feeding tank 1 for the overflow dyeing machine and a dye quantitative proportioning mechanism 2.
[0027] The top of the feeding tank 1 is provided with a plurality of dye quantitative proportioning mechanisms 2 for quantitative feeding of dyes into the feeding tank 1. A stirring mechanism is arranged on the feeding tank 1. The dyes can be mixed and stirred through the action of the stirring mechanism. The specific structure and working principle of the feeding tank 1 and the stirring mechanism can refer to the document with the application number 202121437371.8 proposed by the present application. This is prior art and will not be described in detail. Then the dyes in the feeding tank 1 are conveyed to the dye vat of the overflow dyeing machine through a conveying pump, thereby achieving the effect of replacing the dyes in the dye vat.
[0028] The dye quantitative proportioning mechanism 2 comprises a shell 21, a rotating shaft 22, a spiral plate one 23, a transmission rod 24, a spiral plate two 25, a sealing cover 26, an air bag 27, an electric push rod 28 and an electric motor 29. A plurality of shells 21 are fixedly installed on the top of the feeding tank 1. The two ends of the shell 21 are rotatably connected with the sealing cover 26. The same rotating shaft 22 is fixedly installed on the two sealing covers 26. The spiral plate one 23 is fixedly installed on the rotating shaft 22. The spiral plate one 23 is in contact with the shell 21. Through the cooperation between the shell 21, the spiral plate one 23, the spiral plate two 25, the air bag 27, the electric motor 29 and the electric push rod 28, the effect of quantitative proportioning of the dyes can be realized, and the amount of dyes conveyed by the spiral plate one 23 and the spiral plate two 25 rotating one circle can be adjusted according to the actual situation.
[0029] In this way, the spiral plate one 23 is slidably connected with two transmission rods 24. The same spiral plate two 25 is fixedly installed on the two transmission rods 24. The spiral plate two 25 is in contact with the shell 21, which facilitates the movement and adjustment of the spiral plate two 25.
[0030] In the mode, the same air bag 27 is fixedly installed between the spiral plate two 25 and the spiral plate one 23, the air bag 27 is in contact with the shell 21, in the process of moving the spiral plate two 25, the spiral plate two 25 drives the air bag 27 to move synchronously, and the air bag 27 is deformed, and under the action of the air pressure in the air bag 27, the air bag 27 always keeps in contact with the shell 21, and then the air bag 27 can avoid the dye from falling into the gap between the other side of the spiral plate two 25 and the spiral plate one 23.
[0031] In the mode, the fixed plate 4 is fixedly connected to one of the two sealing covers 26, and the two electric push rods 28 are fixedly installed on the fixed plate 4, and the output ends of the two electric push rods 28 are fixedly connected to one ends of the two transmission rods 24, for driving the two transmission rods 24.
[0032] In the mode, the two transmission rods 24 are slidably connected to the two sealing covers 26, and the two transmission rods 24 are detachably connected to the two sealing covers 26.
[0033] In the mode, the top of the feeding tank 1 is fixedly connected with a plurality of support plates, and the electric motor 29 is fixedly installed on the plurality of support plates, and the output end of the electric motor 29 is fixedly connected to one end of the rotating shaft 22, so that the rotating shaft 22 drives the two sealing covers 26 and the spiral plate one 23 to rotate synchronously under the driving of the electric motor 29.
[0034] In the mode, the bottoms of the plurality of shells 21 are sealingly connected with the discharge pipes 6, one ends of the plurality of discharge pipes 6 are sealingly connected with the feeding tank 1, and the different dyes are discharged into the feeding tank 1.
[0035] In the mode, the tops of the plurality of shells 21 are sealingly connected with the dye storage tanks 3, the tops of the plurality of shells 21 are provided with the feeding ports 5, and the discharge ports of the plurality of dye storage tanks 3 are sealingly connected with the feeding ports 5, so as to facilitate conveying the dyes in the shell 21, and the plurality of dye storage tanks 3 store different types of dyes.
[0036] In the mode, the two sealing bearings one are fixedly sleeved at the two ends of the shell 21, and the outer walls of the two sealing bearings one are fixedly connected with the two sealing covers 26, so as to avoid dye leakage and ensure that the two sealing covers 26 can rotate.
[0037] In the mode, the two ends of the two transmission rods 24 are movably sleeved with the sealing rings one, and the outer walls of the four sealing rings one are fixedly connected with the two sealing covers 26, so as to improve the sealing property and avoid dye leakage.
[0038] Working principle: when using, the rotation of the two sealing covers 26 and the helical plate 23 is driven by the motor 29, and the helical plate 23 is driven by the two transmission rods 24 to rotate the helical plate 25 synchronously, so that the dye in the shell 21 is transported to the discharge pipe 6 through the cooperation between the helical plate 23 and the helical plate 25 and the shell 21, and the dye is discharged into the feeding tank 1 through the discharge pipe 6, and the amount of dye added into the feeding tank 1 is controlled by controlling the number of rotations of the helical plate 23 and the helical plate 25, thereby realizing the effect of quantitative feeding.
[0039] Meanwhile, the two transmission rods 24 can slide on the two sealing covers 26 through the driving of the two electric push rods 28, and the helical plate 25 is driven by the two transmission rods 24 to move synchronously in the shell 21, so that the gap between the helical plate 23 and the helical plate 25 is adjusted, and the amount of dye transported by the helical plate 23 and the helical plate 25 in one rotation is adjusted.
[0040] In the process of moving the helical plate 25, the helical plate 25 drives the air bag 27 to move synchronously, and the air bag 27 is deformed, and under the action of the air pressure in the air bag 27, the air bag 27 always contacts the shell 21, so that the dye is prevented from falling into the gap between the helical plate 25 on the other side and the helical plate 23.
[0041] The technical progress obtained by the utility model relative to the prior art is that the cooperation of various components can realize the effect of quantitative proportioning of the dye, and the amount of dye transported by the helical plate 23 and the helical plate 25 in one rotation can be adjusted according to actual conditions, thereby improving product quality and processing efficiency, and the structure is simple and practical.
[0042] It should be further pointed out that all the "settings" and similar descriptions in the application (especially the specification) express that there is a connection relationship between two structures, but the specific connection means is not limited, and it is usually a conventional connection means, that is, it should be understood that the means is prior art, and does not need to be described in detail. For example, "m is provided with n", only expresses that m structure has n structure, and the specific connection between the two is through welding, riveting, adhesive connection or integral molding, which is within the protection scope of the application; for example, "x is provided with y", only expresses that y and x can rotate relative to each other, and the specific connection between the two is through bearing rotation, or y directly penetrates x and rotates with x, or other realizable modes, which are within the protection scope of the application.
[0043] The above description is only the description of the preferred embodiment of the utility model, and does not limit the utility model in any way, and any change and modification of the utility model according to the above disclosure by the ordinary skilled in the art of the utility model belongs to the protection scope of claims.
Claims
1. A dye-quantitative overflow dyeing machine, characterized in that, The application relates to a feeding tank (1) and a dye quantitative proportioning mechanism (2) for an overflow dyeing machine. The top of the feeding tank (1) is provided with a plurality of dye quantitative proportioning mechanisms (2) for quantitative feeding. The dye quantitative proportioning mechanism (2) comprises a shell (21), a rotating shaft (22), a spiral plate one (23), a transmission rod (24), a spiral plate two (25), a sealing cover (26), an air bag (27), an electric push rod (28) and an electric motor (29), a plurality of the shells (21) are fixedly installed on the top of the feeding tank (1), the two ends of each shell (21) are rotationally connected with the sealing cover (26), one same rotating shaft (22) is fixedly installed on the two sealing covers (26), the spiral plate one (23) is fixedly installed on the rotating shaft (22), and the spiral plate one (23) is in contact connection with the shell (21).
2. A dye-quantitative overflow dyeing machine according to claim 1, characterized in that, The spiral plate one (23) is slidably connected with two transmission rods (24), one same spiral plate two (25) is fixedly installed on the two transmission rods (24), and the spiral plate two (25) is in contact connection with the shell (21).
3. A dye-quantitative overflow dyeing machine according to claim 2, characterized in that, The air bag (27) is fixedly installed between the spiral plate two (25) and the spiral plate one (23), and the air bag (27) is in contact connection with the shell (21).
4. A dye-quantitative overflow dyeing machine according to claim 2, characterized in that, One of the two sealing covers (26) is fixedly connected with a fixed plate (4), two electric push rods (28) are fixedly installed on the fixed plate (4), and the output ends of the two electric push rods (28) are fixedly connected with one end of the two transmission rods (24) respectively.
5. A dye-quantitative overflow dyeing machine according to claim 4, characterized in that, The two transmission rods (24) are slidably connected with the two sealing covers (26).
6. A dye-quantitative overflow dyeing machine according to claim 1, characterized in that, A plurality of support plates are fixedly connected with the top of the feeding tank (1), an electric motor (29) is fixedly installed on each support plate, and the output end of the electric motor (29) is fixedly connected with one end of the rotating shaft (22).
7. A dye-quantitative overflow dyeing machine according to claim 1, characterized in that, The bottom of each shell (21) is sealingly connected with a discharge pipe (6), and one end of each discharge pipe (6) is sealingly connected with the feeding tank (1).
8. A dye-quantitative overflow dyeing machine according to claim 7, characterized in that The top of each shell (21) is sealingly connected with a dye storage tank (3), the top of each shell (21) is provided with a feeding port (5), and the discharge ports on the dye storage tanks (3) are sealingly connected with the feeding ports (5) respectively.
9. A dye-quantitative overflow dyeing machine according to claim 1, characterized in that, The two ends of the shell (21) are fixedly sleeved with sealing bearings one, and the outer walls of the two sealing bearings one are fixedly connected with the two sealing covers (26) respectively.
10. A dye-quantitative overflow dyeing machine according to claim 2, characterized in that, The two ends of the two transmission rods (24) are movably sleeved with sealing rings one, and the outer walls of the four sealing rings one are fixedly connected with the two sealing covers (26) respectively.
Citation Information
Patent Citations
Feeding structure of overflow dyeing machine
CN214831213U