LED complete machine assembling device

Abstract

The utility model discloses an LED complete machine assembling device which comprises a face shell assembly, an LED lamp assembly and a bottom shell assembly, and a positioning part is arranged on the inner side of the bottom shell assembly. The LED lamp assembly is connected with the bottom shell assembly through the positioning part and arranged on the inner side of the bottom shell assembly. The face shell assembly and the bottom shell assembly are horizontally assembled. The LED lamp assembly is directly installed on the positioning part located on the inner side of the bottom shell assembly and arranged in the bottom shell assembly, the LED lamp assembly does not need to be installed on a loudspeaker support and then installed on the bottom shell assembly, and therefore the face shell assembly and the bottom shell assembly can be horizontally assembled, and the assembly efficiency is improved. The bottom shell assembly does not need to be obliquely lifted to a specific angle to assemble the LED lamp assembly, and the assembling efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to LED whole machine assembly technical field, especially a kind of LED whole machine assembly device. BACKGROUND

[0002] In prior art, the assembly structure of whole board type LED lamp (such as flat panel lamp, panel lamp) generally adopts the following process: first, the LED lamp assembly including light source, light guide plate, diffusion plate and other key components is overall sleeved on the horn-shaped metal or plastic support;Then, the support with preassembled lamp assembly is sleeved and fixed in the bottom shell or rear cover of the lamp, and finally the complete lamp structure is formed.

[0003] However, in this assembly process, the LED lamp is first positioned on the horn support, and the horn support is placed on the face shell assembly, as shown in Figure 1 , which can only play a role in pre-positioning, and cannot fix the LED lamp well, and the LED lamp is prone to shaking during assembly. In order to successfully sleeve the horn support with preassembled LED lamp into the bottom shell, the operator often needs to tilt and lift the bottom shell to a specific angle (such as about 45 degrees), and perform alignment and pressing operation while maintaining the posture. This action not only increases the labor intensity of the operator, is prone to fatigue and inconvenient operation, but also significantly reduces the assembly speed of a single workstation, and the assembly efficiency is low. UTILITY MODEL CONTENT

[0004] The main purpose of the utility model is to provide a kind of LED whole machine assembly device, to solve the problem of low assembly efficiency of prior art by tilting and lifting bottom shell to a specific angle to assemble LED lamp.

[0005] To achieve the above purpose, the utility model provides a kind of LED whole machine assembly device, including face shell assembly, LED lamp assembly, bottom shell assembly, the inner side of the bottom shell assembly is provided with positioning component;

[0006] The LED lamp assembly is connected with the bottom shell assembly by the positioning component and placed on the inner side of the bottom shell assembly.

[0007] The face shell assembly and the bottom shell assembly are horizontally assembled.

[0008] In an embodiment, the LED lamp assembly includes a lampshade, and the positioning component includes a first positioning part on the inner side of the top of the bottom shell assembly, and the lampshade is embedded in the first positioning part.

[0009] In an embodiment, the top of the first positioning part is provided with a positioning hole, and the top of the lampshade is embedded in the positioning hole.

[0010] In an embodiment, the first positioning part is further provided with a positioning surrounding edge around the positioning hole, and the lampshade is provided with a support frame, and the bottom of the positioning surrounding edge abuts against the supporting edge of the support frame.

[0011] In an embodiment, the LED lamp assembly further comprises a substrate connected with the lampshade, and the positioning part comprises a second positioning part arranged below the first positioning part, and the LED lamp assembly is placed between the first positioning part and the second positioning part, and the second positioning part is used for positioning and supporting the substrate.

[0012] In an embodiment, the second positioning part is provided with a limiting edge, and the substrate abuts against the limiting edge.

[0013] In an embodiment, the second positioning part is provided with at least two positioning members.

[0014] In an embodiment, the edge of the bottom shell assembly is provided with a plurality of first fixing parts in the form of protrusions, the edge of the surface shell assembly is provided with second fixing parts corresponding to the first fixing parts, and the first fixing parts are connected with the second fixing parts.

[0015] In an embodiment, the outer side of the first fixing part is provided with a clamping groove, and the inner side of the second fixing part is provided with a buckle, and the bottom shell assembly is connected with the surface shell assembly through the buckling and clamping of the buckle and the clamping groove.

[0016] In an embodiment, the LED lamp assembly further comprises an FPC flat cable, one end of the FPC flat cable is connected with the substrate, and the other end of the FPC flat cable is connected with the bottom shell assembly.

[0017] The LED lamp assembly of the utility model is directly installed on the positioning part located on the inner side of the bottom shell assembly and placed in the bottom shell assembly, and the LED lamp assembly does not need to be installed on the loudspeaker support and installed with the bottom shell assembly, so that the surface shell assembly and the bottom shell assembly can be horizontally assembled, and the bottom shell assembly does not need to be tilted and lifted to a specific angle to assemble the LED lamp assembly, and the assembly efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to the structures shown in the drawings without creative labor for those skilled in the art.

[0019] Figure 1 It is a prior art assembly schematic diagram;

[0020] Figure 2 exploded view of the LED whole assembly device;

[0021] Figure 3 exploded view of the LED lamp assembly in the bottom shell assembly;

[0022] Figure 4 installation schematic view of the bottom shell assembly, LED lamp assembly and face shell assembly

[0023] Figure 5 installation schematic view of the bottom shell assembly and LED lamp assembly;

[0024] Figure 6 for Figure 5 enlarged view of part A in the middle;

[0025] Figure 7 installation schematic view of the bottom shell assembly and LED lamp assembly;

[0026] Figure 8 for Figure 7 enlarged view of part B in the middle;

[0027] Figure 9 schematic view of the structure of the LED lamp assembly.

[0028] BRIEF DESCRIPTION OF DRAWINGS

[0029] 1, face shell assembly; 2, LED lamp assembly; 3, bottom shell assembly; 31, positioning part; 21, lampshade; 311, first positioning part; 3111, positioning hole; 3112, positioning surrounding edge; 211, support frame; 22, base plate; 312, second positioning part; 3121, limiting edge; 32, first fixed part; 11, second fixed part; 321, clamping groove; 111, buckle; 23, FPC flat cable; 3122, positioning piece; 24, loudspeaker support.

[0030] The realization, functional features and advantages of the utility model will be further described with reference to the drawings in combination with embodiments. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0032] It should be noted that if the embodiments of the utility model have directionality indication (such as up, down, left, right, front, back, etc.), the directionality indication is only used to explain the relative position relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), if the specific posture changes, the directionality indication also changes accordingly.

[0033] In addition, if the embodiments of the utility model have descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text is that it includes three parallel schemes, taking "A and / or B" as an example, including A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary technical personnel in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist and is not within the protection scope required by the utility model.

[0034] The utility model provides a LED whole machine assembling device.

[0035] In the embodiments of the utility model, as shown in Figure 2 And Figure 3 The LED whole machine assembling device comprises a face shell assembly 1, an LED lamp assembly 2 and a bottom shell assembly 3, the inside of the bottom shell assembly 3 is provided with a positioning part 31, the LED lamp assembly 2 is connected with the bottom shell assembly 3 through the positioning part 31 and is placed on the inside of the bottom shell assembly 3, and the face shell assembly 1 is horizontally assembled with the bottom shell assembly 3.

[0036] The utility model installs the LED lamp assembly 2 directly on the positioning part 31 on the inside of the bottom shell assembly 3 and places it in the bottom shell assembly 3, the LED lamp assembly 2 does not need to be installed on the horn support 24 of the face shell assembly 1 and then be installed with the bottom shell assembly 3, the outermost edge of the whole LED assembly 2 is placed in the bottom shell assembly 3, therefore, the face shell assembly 1 can be horizontally assembled with the bottom shell assembly 3, the bottom shell assembly 3 does not need to be inclined and lifted to a specific angle to assemble the LED lamp assembly 2, and the assembling efficiency is improved.

[0037] The LED lamp assembly 2 is first assembled on the bottom shell assembly 3 and positioned to become a large assembly with the bottom shell assembly 3. The design of the bottom shell assembly 3 and the positioning component 31 can intuitively see whether the positioning of the LED lamp assembly 2 is accurate when it is assembled in the bottom shell assembly 3. Through the design of the positioning component 31, the assembly efficiency is improved during factory assembly, and abnormalities can be quickly found during the assembly of the LED lamp assembly 2. It can check whether the assembly gap of the LED lamp assembly 2 during the assembly of the bottom shell assembly 3 meets the standard and so on.

[0038] As shown in Figure 2 , Figure 3 , Figure 4 , the bottom shell assembly 3 is horizontally and vertically inserted into the face shell assembly 1. Compared with the conventional LED lamp assembly in the horn support on the market, this process reduces secondary loss and avoids scratching the LED lamp assembly 2 during the assembly of the bottom shell assembly 3 and the face shell assembly 1. It is not necessary to lift the bottom shell assembly 3 to a 45-degree angle for installation, which reduces time loss and improves assembly efficiency, and is more suitable for human operation to save costs.

[0039] As shown in Figure 5 and Figure 6 , the LED lamp assembly 2 includes a lampshade 21, and the positioning component 31 includes a first positioning portion 311 located on the inner side of the top of the bottom shell assembly 3. The lampshade 21 is embedded in the first positioning portion 311. The top of the first positioning portion 311 is provided with a positioning hole 3111, and the top of the lampshade 21 is embedded in the positioning hole 3111.

[0040] The lampshade 21 is embedded in the first positioning portion 311 and is embedded in the positioning hole 3111 at the top of the lampshade 21, which makes the LED lamp assembly 2 and the bottom shell assembly 3 fit more closely, ensuring that the lampshade 21 can be fixed during installation. The lampshade 21 is prevented from loosening or falling off due to vibration or external force. Through the cooperation of the first positioning portion 311 and the positioning hole 3111, the positioning and fixing during installation become simple and accurate, which helps to reduce errors and workload during assembly and improve production efficiency. The stable positioning and fixing method minimizes the friction and wear between the lampshade 21 and the bottom shell assembly 3, thereby helping to prolong the service life of the LED lamp assembly 2.

[0041] As shown in Figure 7 and Figure 8As shown, the first positioning part 311 is also provided with a positioning surrounding edge 3112 around the positioning hole 3111, and the lampshade 21 is provided with a support frame 211, and the bottom of the positioning surrounding edge 3112 abuts against the support edge of the support frame 211. The design of the positioning surrounding edge 3112, especially around the positioning hole 3111, can effectively enhance the connection firmness of the lampshade 21 and the bottom shell assembly 3, prevent the lampshade 21 from shifting or loosening during use, and thus improve the stability and safety of the lamp. The abutment of the support edge of the support frame 211 and the bottom of the positioning surrounding edge 3112 helps to uniformly distribute external forces and reduce stress concentration between the lampshade 21 and the bottom shell assembly 3, further enhancing the load-bearing capacity and stability of the lampshade 21. This design can ensure that the lampshade 21 will not be deformed or damaged due to gravity or external forces during long-term use. The combination of the positioning surrounding edge 3112 and the support frame 211 makes the installation of the lampshade 21 more accurate and easy to align, which can reduce errors that may occur during production, improve production efficiency, and ensure the quality consistency of the lamp.

[0042] As shown in the drawings, Figure 9 As shown, the LED lamp assembly 2 also includes a substrate 22 connected with the lampshade 21, and the positioning component 31 includes a second positioning part 312 arranged below the first positioning part 311, and the LED lamp assembly 2 is placed between the first positioning part 311 and the second positioning part 312, and the second positioning part 312 is used to position and support the substrate 22.

[0043] The first positioning part 311 and the second positioning part 312 cooperate with each other to enable the LED lamp assembly 2 to be accurately positioned during installation. The second positioning part 312 positions and supports the substrate 22, avoiding the substrate 22 from shifting or being unstable during use, ensuring the position and stability of the substrate 22 in the LED lamp assembly 2, and thus improving the overall performance of the LED lamp assembly 2. The second positioning part 312 supports the substrate 22, effectively reducing the shaking or vibration of the substrate 22 during installation, thereby reducing the risk of contact or damage between the substrate 22 and other elements. This enhances the stability of the LED lamp assembly 2 during use and improves the reliability of the LED lamp assembly 2.

[0044] Through the precise design of the first positioning part 311 and the second positioning part 312, the docking error between the lampshade 21 and the substrate 22 during production can be reduced, the assembly process is simplified, and the production efficiency and quality consistency are improved.

[0045] The support of the second positioning part 312 on the substrate 22 helps to disperse and uniformly distribute internal and external stresses from the LED lamp assembly 2, enhancing the structural strength of the LED lamp assembly 2 so that it can withstand greater external forces without damage or deformation.

[0046] The second positioning part 312 is provided with a limiting edge 3121, and the substrate 22 abuts against the limiting edge 3121. The limiting edge 3121 provides a physical limit for the substrate 22, ensuring that the substrate 22 does not shift or deviate during installation, thereby improving the accurate positioning of the substrate 22. The abutting design of the substrate 22 and the limiting edge 3121 effectively prevents unnecessary shaking or deviation of the substrate 22 during use, ensuring the stability of the LED lamp assembly 2. The limiting edge 3121 provides additional support by abutting against the substrate 22, which helps to evenly distribute stress from the inside and outside of the LED lamp assembly 2, reducing the uneven stress on the substrate 22, thereby enhancing the structural stability of the entire LED lamp assembly 2. The limiting edge 3121 can prevent excessive movement of the substrate 22, reducing damage or wear that may occur when the substrate 22 comes into contact with other components or the lampshade 21, thereby improving the service life and reliability of the LED lamp assembly 2.

[0047] In addition, the second positioning part 312 is provided with at least two positioning members 3122. The multiple positioning members 3122 can disperse and evenly bear stress from the inside of the substrate 22, avoiding stress concentration or uneven distribution that may be caused by a single positioning part, thereby improving the stability of the entire LED lamp assembly 2.

[0048] The edge of the bottom shell assembly 3 is provided with a plurality of first fixing parts 32 protruding, and the edge of the face shell assembly 1 is provided with second fixing parts 11 corresponding to the first fixing parts 32, and the first fixing parts 32 are connected with the second fixing parts 11.

[0049] The first fixing parts 32 and the second fixing parts 11 can ensure that the bottom shell assembly 3 and the face shell assembly 1 are tightly combined during assembly, reducing the risk of loosening or falling off, thereby improving the connection stability of the assembly. By designing corresponding first fixing parts 32 and second fixing parts 11, accurate docking can be achieved during assembly, making the connection of the face shell and the bottom shell more simple and efficient, reducing the operation complexity and improving the production efficiency. When the protruding first fixing parts 32 are connected with the corresponding second fixing parts 11, the structural strength of the entire assembly can be effectively enhanced, especially under external force or vibration, the force transmission can be evenly dispersed, avoiding damage or deformation of the connection part.

[0050] The outer side of the first fixing part 32 is provided with a clamping groove 321, and the inner side of the second fixing part 11 is provided with a buckle 111, and the bottom shell assembly 3 is connected with the face shell assembly 1 through the buckling of the buckle 111 and the clamping groove 321. Through the cooperation of the clamping groove 321 and the buckle 111, the connection of the bottom shell assembly 3 and the face shell assembly 1 becomes simple and intuitive. When assembling, the buckle 111 can be easily clamped into the clamping groove 321, and fixed through clamping, reducing the need for additional tools or complex operations, improving the assembly efficiency, and the clamping design between the clamping groove 321 and the buckle 111 can ensure the firm connection between the components, effectively prevent the two from loosening or separating due to external force during use, and ensure more stable and reliable connection. The design of the buckle 111 and the clamping groove 321 not only helps the connection, but also facilitates disassembly and maintenance when needed. Compared with traditional screw or glue fixing, the clamping method makes disassembly more convenient and fast, reducing the complexity during maintenance.

[0051] The LED lamp assembly 2 further comprises an FPC flat cable 23, one end of which is connected with the substrate 22, and the other end of which is connected with the bottom shell assembly 3. The FPC flat cable 23 is flexible and can be flexibly bent and adjusted in different installation environments. This makes the LED lamp assembly 2 can be installed in places with different shapes and small space limitations, improving the adaptability and diversity of the product. By connecting one end of the FPC flat cable 23 with the substrate 22 and the other end with the bottom shell assembly 3, the layout of the lines in the traditional connection mode can be simplified. The design of the flat cable reduces complex electrical wiring and connection methods, making the circuit design more simple and easy to manage.

[0052] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications, combinations and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the scope of the claims of the present application.

Claims

1. An LED assembly device, characterized in that, It comprises a face shell assembly (1), an LED lamp assembly (2) and a bottom shell assembly (3), wherein the inner side of the bottom shell assembly (3) is provided with a positioning component (31); The LED lamp assembly (2) is connected with the bottom shell assembly (3) through the positioning component (31) and is placed on the inner side of the bottom shell assembly (3); The face shell assembly (1) is horizontally assembled with the bottom shell assembly (3).

2. The LED package assembly apparatus of claim 1, wherein, The LED lamp assembly (2) comprises a lampshade (21), and the positioning component (31) comprises a first positioning part (311) on the inner side of the top of the bottom shell assembly (3), wherein the lampshade (21) is embedded in the first positioning part (311).

3. The LED package assembly apparatus of claim 2, wherein, The top of the first positioning part (311) is provided with a positioning hole (3111), and the top of the lampshade (21) is embedded in the positioning hole (3111).

4. The LED package assembly apparatus of claim 3, wherein, The first positioning part (311) is further provided with a positioning surrounding edge (3112) around the positioning hole (3111), and the lampshade (21) is provided with a support frame (211), wherein the bottom of the positioning surrounding edge (3112) abuts against the support edge of the support frame (211).

5. The LED package of claim 2, wherein the first and second electrodes are formed on the first and second surfaces of the substrate, respectively. The LED lamp assembly (2) further comprises a substrate (22) connected with the lampshade (21), and the positioning component (31) comprises a second positioning part (312) arranged below the first positioning part (311), wherein the LED lamp assembly (2) is placed between the first positioning part (311) and the second positioning part (312), and the second positioning part (312) is used for positioning and supporting the substrate (22).

6. The LED package assembly apparatus of claim 5, wherein, The second positioning part (312) is provided with a limiting edge (3121), and the substrate (22) abuts against the limiting edge (3121).

7. The LED package assembly apparatus of claim 5, wherein the plurality of LEDs are mounted on the substrate in a pattern that is substantially symmetrical about a center of the substrate. The second positioning part (312) is provided with at least two positioning members (3122).

8. The LED package of claim 1, wherein the first and second electrodes are formed of a material selected from the group consisting of silver, gold, and aluminum. The edge of the bottom shell assembly (3) is provided with a plurality of protruding first fixing parts (32), and the edge of the face shell assembly (1) is provided with second fixing parts (11) corresponding to the first fixing parts (32), wherein the first fixing parts (32) are connected with the second fixing parts (11).

9. The LED package assembly apparatus of claim 8, wherein, The outer side of the first fixing part (32) is provided with a clamping groove (321), and the inner side of the second fixing part (11) is provided with a buckle (111), wherein the bottom shell assembly (3) is connected with the face shell assembly (1) through the clamping of the buckle (111) and the clamping groove (321).

10. The LED package of claim 5, wherein the first and second electrodes are formed of a material selected from the group consisting of silver, gold, and aluminum. The LED lamp assembly (2) further comprises an FPC flat cable (23), one end of which is connected with the substrate (22), and the other end of which is connected with the bottom shell assembly (3).

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