Environment-friendly catalytic combustion system
By using a mounting frame structure connected by baffles and rotating rods in the catalytic combustion furnace, the catalyst blocks can be flexibly flipped and the exhaust gas can be concentratedly contacted, which solves the problem of uneven use of catalyst blocks and improves the efficiency of catalytic reaction and the operating performance of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO ZHENGYI TONGDA ELECTRIC CO LTD
- Filing Date
- 2025-04-02
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional catalyst blocks experience greater degradation in the upper part of the catalytic combustion furnace than in the lower part, leading to uneven use, waste, and increased maintenance costs.
The catalyst section is formed by baffles installed on the inside of the catalytic combustion system and connected by a rotating rod. This allows the catalyst block to be flexibly adjusted and flipped. Combined with baffles to guide the flow of exhaust gas, it ensures uniform contact and concentrated reaction.
This improved the efficiency and lifespan of the catalyst block, reduced maintenance costs, and enhanced the thoroughness of waste gas treatment and the operating efficiency of the equipment.
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Figure CN224108218U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to catalytic combustion furnace field, concretely is a kind of environmental protection catalytic combustion system. BACKGROUND
[0002] Catalytic combustion furnace is a kind of high-efficiency environmental protection waste gas treatment equipment, organic waste gas is oxidized and decomposed into carbon dioxide and water at lower temperature using catalyst, its working principle includes gas mixing preheating and catalytic oxidation reaction, with low light-off temperature, wide range of application, high processing efficiency and the like, can greatly reduce secondary pollution.
[0003] In the operation process of catalytic combustion furnace, waste gas enters catalytic section after heating and carries out catalytic reaction, however, there is a problem in it: because the arrangement of traditional catalyst layer is relatively close, the catalyst block installed in the inside of catalytic section is contacted with waste gas first and reacts when catalyzing, this contact mode leads to that the upper portion of the same catalyst block is significantly higher than the lower portion in attenuation degree of use, and then causes the use efficiency of catalyst block to be uneven, forms waste phenomenon, finally increases the maintenance cost of catalytic combustion furnace. CONTENT OF THE UTILITY MODEL
[0004] Based on this, the purpose of the utility model is to provide a kind of environmental protection catalytic combustion system to solve the technical problem that the use attenuation of the upper portion of the same catalyst block is higher than the use attenuation of the lower portion, thereby causing the use waste of catalyst block.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of environmental protection catalytic combustion system, including catalytic combustion furnace, heat exchange part, heating part, the inside of the heating part is installed with two partitions, catalytic section is formed between the two partitions, the inside of the catalytic section is provided with catalytic mechanism;
[0006] The catalytic mechanism includes several installation frames, the end of the installation frame close to the back of catalytic combustion furnace is rotatably connected with the back plate of catalytic combustion furnace by rotating rod, the inside of the installation frame is slidably installed with several catalyst blocks, the outside of the installation frame is provided with the slot of waste gas contact catalyst block.
[0007] By adopting the above technical scheme, the two partitions installed in the inside of heating part form catalytic section, so that catalytic reaction area is more definite and concentrated, which is conducive to improving the efficiency of catalytic reaction, at the same time, the catalytic mechanism arranged in the inside of catalytic section includes several installation frames, these installation frames are rotatably connected with the back plate of catalytic combustion furnace by rotating rod, so that the installation frame can be flexibly adjusted according to needs, which is convenient for the replacement and maintenance of catalyst block.
[0008] Further, the gap is formed between adjacent installation frames, which is the rotating movement gap of installation frame, and the installation frames are arranged in rectangular array.
[0009] By adopting the technical scheme, the gap formed between the adjacent installation frames provides a moving space for the rotation of the installation frame, so that the installation frame can be flexibly rotated, and the turnover and maintenance operation of the catalyst block are facilitated.
[0010] Further, the inner side of the installation frame is formed with an installation cavity, and the catalyst block is adapted to slide in the installation cavity.
[0011] By adopting the technical scheme, the installation cavity provides a stable installation position for the catalyst block, so that the catalyst block can be firmly installed in the installation frame and is not easy to fall off or shift.
[0012] Further, a baffle is installed on the row of installation frames, for blocking the gap between the adjacent installation frames and limiting the flow path of the exhaust gas.
[0013] By adopting the technical scheme, the baffle can effectively block the gap between the adjacent installation frames and limit the flow path of the exhaust gas, so that the exhaust gas can more concentratedly pass through the slot and contact the catalyst block, and the efficiency of the catalytic reaction is improved.
[0014] Further, the baffle is limited and supported by the limiting frame arranged on the inner wall of the catalytic combustion furnace and the inner side of the partition plate, and the baffle is detachably connected.
[0015] By adopting the technical scheme, the baffle can be firmly installed in the catalytic part and is not easy to fall off or shift, and the stability of the blocking and guiding functions of the baffle is ensured.
[0016] Further, the heat exchange part is provided with an air inlet and an air outlet on the two sides respectively, and the catalytic part is provided with an access door on the front side.
[0017] By adopting the technical scheme, the exhaust gas can smoothly enter and leave the system, the ventilation efficiency and the exhaust gas treatment capacity of the device are improved, and at the same time, the accumulation and stagnation of the exhaust gas in the heat exchange part are reduced, the corrosion and wear of the heat exchange part by the exhaust gas are reduced, and the service life of the heat exchange part is prolonged.
[0018] Further, the inner side of the heating part is provided with a plurality of electric heaters.
[0019] By adopting the technical scheme, the plurality of electric heaters can uniformly heat the exhaust gas entering the catalytic part, so that the temperature suitable for the catalytic reaction is reached, and the efficiency of the catalytic reaction is improved, and at the same time, the use of the electric heater can reduce the dependence on the traditional heating mode, and the energy consumption and operating cost of the system are reduced.
[0020] In summary, the utility model mainly has the following beneficial effects:
[0021] 1. The utility model discloses a catalytic block is turned over, can effectively equalize the attenuation degree of upper and lower of same catalytic block, in the catalytic combustion process, because the exhaust gas is first contacted with the top of catalytic block, causes the attenuation degree of upper to be usually higher than lower, through turning over, the lower of originally lower degree of use can participate in the reaction more, thereby make full use of the overall performance of catalytic block, prolong its overall service life, reduce the situation that catalytic block needs to be frequently replaced because of local excessive attenuation, simultaneously, improve the use effect of catalytic block, and then reduce the catalytic combustion cost, the equalization attenuation degree means that catalytic block can more stably play the catalytic effect, maintains higher catalytic efficiency, makes the exhaust gas treatment more thoroughly.
[0022] 2. The utility model discloses a baffle, limit the flow path of exhaust gas, in the catalytic combustion device, the flow direction and distribution of exhaust gas have direct influence on the efficiency of catalytic reaction, through installing the baffle, can guide exhaust gas to flow according to the predetermined path, ensure that exhaust gas can more concentratedly pass through the slotted and catalytic block contact, this concentrated contact mode improves the contact area and contact time of exhaust gas and catalytic block, is favorable to the full performance of catalytic reaction, simultaneously, the setting of baffle also improves the efficiency of catalytic reaction, because exhaust gas is concentratedly guided to catalytic block, catalytic block can more fully play its catalytic effect, and the harmful substance in exhaust gas is more efficiently converted into harmless substance. DRAWINGS
[0023] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0024] Figure 2 It is the internal structure schematic diagram of the utility model;
[0025] Figure 3 It is the structure schematic diagram of catalytic mechanism of the utility model;
[0026] Figure 4 It is the main view cross section structure schematic diagram of the utility model;
[0027] Figure 5 It is the back structure schematic diagram of the utility model;
[0028] Figure 6 It is the utility model Figure 4 The enlarged structure schematic diagram of A place in the utility model.
[0029] In the drawing: 1, heat exchange part; 2, gas inlet; 3, gas outlet; 4, heating part; 5, partition; 6, catalytic part; 7, catalytic mechanism; 701, installation frame; 702, slot; 703, catalytic block; 704, baffle; 705, limiting frame; 706, rotating rod; 8, access door. DETAILED DESCRIPTION
[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0031] Example 1:
[0032] An environmentally friendly catalytic combustion system, such as Figures 1-6 As shown, it includes a catalytic combustion furnace, a heat exchange section 1, and a heating section 4. Two partitions 5 are installed on the inner side of the heating section 4, and a catalytic section 6 is formed between the two partitions 5. A catalytic mechanism 7 is provided on the inner side of the catalytic section 6.
[0033] The catalytic mechanism 7 includes several mounting frames 701. One end of the mounting frame 701 near the back of the catalytic combustion furnace is rotatably connected to the back plate of the catalytic combustion furnace via a rotating rod 706. Several catalyst blocks 703 are slidably mounted on the inner side of the mounting frame 701. A slot 702 for contacting the waste gas with the catalyst blocks 703 is opened on the outer side of the mounting frame 701. Two baffles 5 installed on the inner side of the heating section 4 form the catalytic section 6, making the catalytic reaction area more defined and concentrated, which is conducive to improving the efficiency of the catalytic reaction. At the same time, the catalytic mechanism 7 inside the catalytic section 6 includes several mounting frames 701. These mounting frames 701 are rotatably connected to the back plate of the catalytic combustion furnace via a rotating rod 706, which allows the mounting frames 701 to be flexibly adjusted as needed, facilitating the replacement and maintenance of the catalyst blocks 703. In addition, the several catalyst blocks 703 slidably mounted on the inner side of the mounting frame 701 allow the waste gas to fully contact the catalyst blocks 703, further improving the effect of the catalytic reaction, thereby effectively reducing the emission of harmful substances in the waste gas.
[0034] See Figure 2 , Figure 3 , Figure 4 A gap is formed between adjacent mounting frames 701 to allow for rotation of the mounting frames 701. Several mounting frames 701 are arranged in a rectangular array. The gap between adjacent mounting frames 701 provides room for rotation of the mounting frames 701, allowing them to rotate flexibly and facilitating the flipping and maintenance of the catalyst blocks 703. At the same time, the rectangular array arrangement of several mounting frames 701 not only makes the overall structure of the catalytic mechanism 7 more compact and stable, but also facilitates the uniform distribution of exhaust gas in the catalytic section 6, ensuring that each catalyst block 703 can fully contact the exhaust gas, thereby improving the uniformity and efficiency of the catalytic reaction.
[0035] See Figure 2 , Figure 3 , Figure 4The inner side of the mounting frame 701 is formed with a mounting cavity, and the catalyst block 703 is matched with the mounting cavity to slide, and the mounting cavity provides a stable mounting position for the catalyst block 703, so that the catalyst block 703 can be firmly mounted in the mounting frame 701 and is not easy to fall off or shift. At the same time, the catalyst block 703 is matched with the mounting cavity to slide, so that the catalyst block 703 can flexibly slide in the mounting frame 701, facilitating the replacement and adjustment of the catalyst block 703. Not only the installation and maintenance efficiency of the catalyst block 703 is improved, but also the full contact of the catalyst block 703 with the exhaust gas is ensured, and the effect of the catalytic reaction is improved.
[0036] Embodiment two:
[0037] Referring to Figure 2 , Figure 3 , Figure 4 , Figure 6 , a baffle 704 is mounted on a row of mounting frames 701 to block the gap between adjacent mounting frames 701 and limit the flow path of the exhaust gas. The baffle 704 can effectively block the gap between adjacent mounting frames 701 and limit the flow path of the exhaust gas, so that the exhaust gas can more concentratedly pass through the slot 702 and contact the catalyst block 703, improving the efficiency of the catalytic reaction. At the same time, the baffle 704 can also guide the flow direction of the exhaust gas, so that the exhaust gas can be more evenly distributed on each catalyst block 703, improving the uniformity and stability of the catalytic reaction.
[0038] Referring to Figure 2 , Figure 3 , Figure 4 , Figure 6 , the baffle 704 is limited and supported by the limiting frame 705 arranged on the inner wall of the catalytic combustion furnace and the inner side of the partition plate 5. The baffle 704 is detachably connected, so that the baffle 704 can be firmly mounted in the catalytic part 6 and is not easy to fall off or shift, ensuring the stability of the blocking and guiding effect of the baffle 704. At the same time, the baffle 704 is detachably connected, so that the baffle 704 can be conveniently disassembled and replaced when needed, facilitating the overhaul and maintenance operation of the catalytic part 6. Not only the maintainability and flexibility of the device are improved, but also the service life of the baffle 704 is prolonged and the operation cost of the system is reduced.
[0039] Referring to Figure 1 , Figure 2 , Figure 4 , Figure 5The heat exchange part 1 is provided with an air inlet 2 and an air outlet 3 on both sides, and the front side of the catalytic part 6 is rotatably provided with an access door 8, so that the exhaust gas can smoothly enter and leave the system, improving the ventilation efficiency and exhaust gas treatment capacity of the device, and also helping to reduce the accumulation and stagnation of exhaust gas in the heat exchange part 1, reducing the corrosion and wear of the heat exchange part 1 by exhaust gas, and prolonging the service life of the heat exchange part 1. In addition, the access door 8 rotatably arranged on the front side of the catalytic part 6 provides convenient conditions for the maintenance and maintenance of the system. When the catalyst block 703 needs to be repaired or replaced, the access door 8 can be opened for operation without disassembling the entire system device, greatly improving the efficiency of repair and maintenance.
[0040] Referring to Figure 4 The inner side of the heating part 4 is provided with a plurality of electric heaters, which can uniformly heat the exhaust gas entering the catalytic part 6 to a temperature suitable for catalytic reaction, improving the efficiency of catalytic reaction. At the same time, the use of electric heaters can also reduce the dependence on traditional heating methods, reduce the energy consumption and operating cost of the system, and in addition, the heating speed of the electric heater is fast, which can quickly heat the exhaust gas to the required temperature, shorten the residence time of the exhaust gas in the system, and improve the processing capacity of the system.
[0041] The implementation principle of the embodiment is that the exhaust gas enters the heating part 4 through the air inlet 2 of the heat exchange part 1, the electric heaters arranged on the inner side of the heating part 4 heat the exhaust gas to a temperature suitable for catalytic reaction, and the heated exhaust gas enters the catalytic part 6 formed by the two partitions 5. In the catalytic part 6, the exhaust gas contacts the catalyst block 703 slidingly installed on the inner side of the mounting frame 701 through the slot 702 on the outer side of the mounting frame 701, and a catalytic reaction occurs, oxidizing carbon monoxide in the exhaust gas into harmless carbon dioxide. According to the attenuation of the catalyst block 703, when there is a certain difference between the upper and lower parts of the same catalyst block 703, first, the baffle 704 is removed by sliding, then the mounting frame 701 is rotated by rotating the rod 706 until the several catalyst blocks 703 installed on the inner side of the mounting frame 701 are turned upside down, and then the baffle 704 is reinstalled on the same row of mounting frames 701 through the limiting frame 705. According to the above operation, by turning over the catalyst block 703, the degree of difference in the upper and lower parts of the same catalyst block 703 can be reduced to improve the use effect of the catalyst block 703 and reduce the cost of catalytic combustion.
[0042] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the explanation of the utility model, and are not the limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make the modification, replacement and change of the embodiments without the creative contribution after reading the specification without departing from the principles and the purpose of the utility model, but as long as in the claim range of the utility model, it is protected by the patent law.
Claims
1. An environmental catalytic combustion system characterized by: Including catalytic combustion furnace, heat exchange part (1), heating part (4), the inner side of the heating part (4) is provided with two partitions (5), the catalytic part (6) is formed between the two partitions (5), the inner side of the catalytic part (6) is provided with catalytic mechanism (7); The catalytic mechanism (7) comprises a plurality of mounting frames (701), the mounting frame (701) is rotatably connected with the back plate of the catalytic combustion furnace through the rotating rod (706) near one end of the back of the catalytic combustion furnace, a plurality of catalyst blocks (703) are slidably mounted on the inner side of the mounting frame (701), and the outer side of the mounting frame (701) is provided with a slot (702) for contacting the catalyst block (703) of the exhaust gas.
2. The environmental catalytic combustion system according to claim 1, characterized in that: The gap is formed between the adjacent mounting frames (701), which is the rotating movement gap of the mounting frame (701), and the mounting frames (701) are arranged in a rectangular array.
3. The environmental catalytic combustion system according to claim 1, wherein: The inner side of the mounting frame (701) is formed with an installation cavity, and the catalyst block (703) is adapted to slide in the installation cavity.
4. The environmental catalytic combustion system of claim 1, wherein: A row of the mounting frame (701) is provided with a baffle (704) for blocking the gap between the adjacent mounting frames (701) and limiting the flow path of the exhaust gas.
5. The environmental catalytic combustion system according to claim 4, characterized in that: The baffle (704) is limited and supported by the limiting frame (705) arranged on the inner wall of the catalytic combustion furnace and the inner side of the partition (5), and the baffle (704) is detachably connected.
6. The environmental catalytic combustion system of claim 1, wherein: The heat exchange part (1) is provided with an air inlet (2) and an air outlet (3) on both sides, respectively, and the front side of the catalytic part (6) is rotatably provided with an access door (8).
7. The environmental catalytic combustion system of claim 1, wherein: The inner side of the heating part (4) is provided with a plurality of electric heaters.