Ion fan control system

By using an ion fan control system with a suspended ion fan and adjustment mechanism, static electricity can be effectively neutralized and the area covered, thus solving the impact of static electricity on products and employee health, and improving production efficiency and equipment quietness.

CN224111353UActive Publication Date: 2026-04-10SHANGHAI MEADVILLE ELECTRONICS
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI MEADVILLE ELECTRONICS
Filing Date
2025-04-02
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

On printed circuit board production lines, the generation and release of static electricity can lead to product damage, performance degradation, psychological distress and health problems for operators. Existing ion blower equipment is noisy and cannot effectively eliminate static electricity.

Method used

An ion fan control system was designed, including a suspended ion fan, a rotary speed control switch, a roller conveyor, and a photoelectric sensor. The suspended ion fan generates positive and negative charge airflows, which, combined with the adjustment mechanism and filter screen, achieve effective neutralization of static electricity and area coverage, ensuring low equipment noise.

Benefits of technology

It effectively eliminates static electricity in specific areas of the production line, protects the health of operators, improves production efficiency, reduces equipment noise, and improves product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224111353U_ABST
    Figure CN224111353U_ABST
Patent Text Reader

Abstract

The utility model discloses an ion fan control system which comprises an installation frame and a fixing frame, a suspension type ion fan is fixedly installed on the inner wall of an installation box, a rotary knob speed control switch is fixedly installed on the side portion of the installation box, and the rotary knob speed control switch is electrically connected with the suspension type ion fan. A large amount of airflow with positive and negative charges is generated through the suspension type ion fan, the wind power of the suspension type ion fan can be adjusted through the rotary knob speed control switch, the suspension type ion fan can generate a large amount of airflow with positive and negative charges, multi-carried charges on a production board can be neutralized, and the production board is prevented from being damaged. The suspension type ion fan can cover a specific area, ion air of different volumes can be moved by adjusting the speed and the direction of the fan, it is ensured that the purpose of eliminating static electricity on a specific part on a production line is achieved, the equipment noise is very small, and the production efficiency is improved while the human health of operators is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to ion fan technical field, concretely is a kind of ion fan control system. BACKGROUND

[0002] The main role of ion fan is to remove static electricity, has outstanding static electricity removal performance, prevents static pollution and damage, and is the ideal equipment of personal static protection area such as electronic production line, maintenance platform, etc. It is designed for local area, with small size, light weight, easy installation and other characteristics, and general ion fan can be divided into table type ion fan, horizontal type ion fan, suspension type ion fan and micro ion fan.

[0003] In the production line operation of printed circuit board industry, human activity, air humidity, material friction and mechanical action can generate static electricity, and the release of these static electricity will more or less damage the product and cause performance degradation. The sound and visual effects of electrostatic discharge can cause operators to be frightened and psychologically disturbed. Long-term exposure to high static environment can cause emotional instability and anxiety. At the same time, it can also stimulate the skin, causing skin moisture loss, dry skin, dandruff and itching. Therefore, we need to propose an ion fan control system. UTILITY MODEL CONTENT

[0004] The utility model aims at providing an ion fan control system to ensure that the specific part on the production line achieves the purpose of eliminating static electricity, and the equipment noise is also very small, which guarantees the physical health of operators and improves production efficiency to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] An ion fan control system comprises a mounting frame and a fixing frame, the fixing frame is provided with an adjusting mechanism, the fixing frame is fixedly installed with a mounting box through the adjusting mechanism, the inner wall of the mounting box is fixedly installed with a suspension type ion fan, the side of the mounting box is fixedly installed with a knob speed regulating switch, the knob speed regulating switch is electrically connected with the suspension type ion fan, the mounting frame is provided with a roller conveyor, and the mounting box is arranged above the roller conveyor.

[0007] Preferably, the adjusting mechanism comprises a rotating rod, a positioning wheel, a fixed seat, a lead screw, a sliding seat and a positioning plug, the rotating rod is fixedly connected at both sides of the mounting box, the rotating rod is movably installed in the fixing frame, the positioning wheel is fixedly connected at the end of the rotating rod, the fixed seat is fixedly connected at the top of the fixing frame, the lead screw is screwedly installed in the fixed seat, the end of the lead screw is movably installed on the sliding seat, and the positioning plug is fixedly connected at the bottom of the sliding seat.

[0008] Preferably, a plurality of positioning grooves adapted to the positioning plug are arranged in an annular array on the positioning wheel.

[0009] Preferably, a guide rail for positioning the sliding seat is fixedly arranged on the inner side of the fixing seat, and the sliding seat is slidingly arranged on the guide rail.

[0010] Preferably, a counter is further included, the inner side of the mounting box is fixedly provided with a fixing block, the fixing block is fixedly provided with a photoelectric sensor, and the photoelectric sensor is electrically connected with the counter.

[0011] Preferably, two groups of mounting blocks are symmetrically and fixedly arranged on the top of the mounting box, a feeding rod is movably arranged in the mounting block of one group, and a collecting rod is movably arranged in the mounting block of the other group, the feeding rod is wound with a filter screen, and the other end of the filter screen is wound on the collecting rod.

[0012] Preferably, a plurality of mounting frames are communicated with the top of the mounting box, the filter screen is arranged on the top of the mounting frame, and a pressing frame is fixedly arranged on the mounting frame.

[0013] Preferably, a threaded seat for positioning the filter screen is threadedly arranged on the feeding rod and the collecting rod, a pressing rod is fixedly connected to the side of the threaded seat on the collecting rod, and the filter screen on the collecting rod is fixed through the pressing rod.

[0014] Preferably, a hand wheel is fixedly arranged on the end of the collecting rod.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] The utility model discloses a large amount of airflow with positive and negative charges is generated through the suspension type ion fan, the size of the wind power of the suspension type ion fan can be adjusted through the knob speed regulating switch, the suspension type ion fan can generate a large amount of airflow with positive and negative charges, can neutralize the charge of the production board, the suspension type ion fan can cover a specific area, and the speed and direction of the fan are adjusted to move different volumes of ion air, ensure that the purpose of eliminating static electricity is achieved in the specific part on the production line, and the equipment noise is also very small, guarantee the human health of operator, and improve the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the structural schematic diagram of the utility model;

[0018] Figure 2 It is one of the structural schematic diagram of the mounting box, mounting frame and pressing frame of the utility model;

[0019] Figure 3The installation box, the installation frame and the pressing frame are partially shown in the structural diagram.

[0020] Figure 4 The installation box, the installation frame and the pressing frame are partially shown in the structural diagram.

[0021] Figure 5 The installation box, the installation frame and the pressing frame are partially shown in the structural diagram.

[0022] Figure 6 The utility model discloses Figure 2 The structure diagram of the enlarged A area in the middle.

[0023] In the drawing: 1, mounting frame; 2, roller conveyor; 3, fixed frame; 4, installation box; 5, rotating rod; 6, positioning wheel; 7, positioning groove; 8, fixed seat; 9, screw rod; 10, guide rail; 11, sliding seat; 12, positioning plug; 13, suspension type ion fan; 14, fixed block; 15, photoelectric sensor; 16, counter; 17, knob speed regulating switch; 18, installation frame; 19, pressing frame; 20, mounting block; 21, discharging rod; 22, collecting rod; 23, threaded seat; 24, hand wheel; 25, filter screen; 26, pressing rod. Specific embodiments

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] Please refer to Figures 1-6 The utility model provides a technical scheme:

[0026] An ion fan control system, including mounting frame 1 and fixed frame 3, be provided with adjusting mechanism on fixed frame 3, fixed frame 3 is fixedly installed with installation box 4 through adjusting mechanism, the inner wall of installation box 4 is fixedly installed with suspension type ion fan 13, the side portion of installation box 4 is fixedly installed with knob speed regulating switch 17, and knob speed regulating switch 17 is electrically connected with suspension type ion fan 13, and the inside of mounting frame 1 is provided with roller conveyor 2, and installation box 4 is arranged in the upper of roller conveyor 2.

[0027] In an optional embodiment: the adjusting mechanism comprises a rotating rod 5, a positioning wheel 6, a fixing seat 8, a lead screw 9, a sliding seat 11 and a positioning plug 12, the rotating rod 5 is fixedly connected at both sides of the mounting box 4, the rotating rod 5 is movably installed in the fixing frame 3, the positioning wheel 6 is fixedly connected at the end of the rotating rod 5, the fixing seat 8 is fixedly connected at the top of the fixing frame 3, the lead screw 9 is threadedly installed in the fixing seat 8, the end of the lead screw 9 is movably installed on the sliding seat 11, and the positioning plug 12 is fixedly connected at the bottom of the sliding seat 11.

[0028] In an optional embodiment: a plurality of groups of positioning grooves 7 matched with the positioning plug 12 are arranged in an annular array on the positioning wheel 6, and the positioning plug 12 is inserted into the positioning groove 7.

[0029] It should be noted that the mounting box 4 can be adjusted through the cooperation of the rotating rod 5, the positioning wheel 6, the fixing seat 8, the lead screw 9, the sliding seat 11, the positioning plug 12 and the positioning groove 7, so that the mounting box 4 can drive the suspension type ion fan 13 to rotate during adjustment, and the direction of the suspension type ion fan 13 can be adjusted.

[0030] Specifically, by rotating the lead screw 9, the lead screw 9 moves in the fixing seat 8 during rotation, so that the lead screw 9 can drive the positioning plug 12 to move, and the positioning plug 12 can be moved out of the positioning groove 7. By rotating the mounting box 4, the direction of the suspension type ion fan 13 can be adjusted. After adjusting the direction of the suspension type ion fan 13, by screwing the lead screw 9, the lead screw 9 pushes the positioning plug 12 during rotation, so that the positioning plug 12 can be inserted into the positioning groove 7, so that the mounting box 4 can be adjusted and fixed after adjustment.

[0031] In an optional embodiment: a guide rail 10 for positioning the sliding seat 11 is fixedly installed on the inner side of the fixing seat 8, and the sliding seat 11 is slidably installed on the guide rail 10.

[0032] It should be noted that the guide rail 10 is provided to position the sliding seat 11, so that the sliding seat 11 can stably drive the positioning plug 12 to move.

[0033] In an optional embodiment: a counter 16 is further included, a fixed block 14 is fixedly installed on the inner side of the mounting box 4, a photoelectric sensor 15 is fixedly installed in the fixed block 14, and the photoelectric sensor 15 is electrically connected with the counter 16.

[0034] It should be noted that the photoelectric sensor 15 and the counter 16 are electrically connected, so that the operator can check the number of products at any time, and the accurate control and management of the number of products during production can be improved.

[0035] In an alternative embodiment: the top of the installation box 4 is symmetrically fixed with two groups of installation blocks 20, one group of installation blocks 20 is movably installed with a discharging rod 21, and the other group of installation blocks 20 is movably installed with a collecting rod 22, the discharging rod 21 is wound with a filter screen 25, and the other end of the filter screen 25 is wound on the collecting rod 22.

[0036] In an alternative embodiment: the top of the installation box 4 is communicated with multiple groups of installation frames 18, the filter screen 25 is arranged on the top of the installation frame 18, and the installation frame 18 is fixedly installed with a pressing frame 19, and the filter screen 25 is pressed on the installation frame 18 through the pressing frame 19.

[0037] It should be noted that through the arrangement of the filter screen 25, the airflow blown by the suspension type ion fan 13 to the production plate is filtered, which can prevent large particles and impurities in the air from being filtered out, and can effectively improve the cleanliness of the air and the purification effect of the ion fan, and the filter screen 25 can be pressed on the installation frame 18 through the pressing frame 19.

[0038] In addition, when too many impurities are filtered on the filter screen 25, the pressing frame 19 is removed, the collecting rod 22 is rotated, the collecting rod 22 can be wound on the filter screen 25 when rotating, the filter screen part filtered with impurities is moved away from the installation frame 18, and at the same time, the filter screen part not filtered with impurities can be moved to the installation frame 18, which can prevent the filter screen 25 from being blocked by too many impurities and affect the filtering effect of the filter screen 25.

[0039] In an alternative embodiment: the discharging rod 21 and the collecting rod 22 are both threadedly installed with a threaded seat 23 for positioning the filter screen 25, the side of the threaded seat 23 on the collecting rod 22 is fixedly connected with a pressing rod 26, and the filter screen 25 on the collecting rod 22 is fixed through the pressing rod 26.

[0040] It should be noted that through the arrangement of the pressing rod 26, when one end of the filter screen 25 is installed on the collecting rod 22, one end of the filter screen 25 is placed on the collecting rod 22, one end of the filter screen 25 is inserted through the gap between the pressing rod 26 and the collecting rod 22, the collecting rod 22 is rotated, the pressing rod 26 is rotated when the collecting rod 22 is rotated, and the filter screen 25 is wound and fixedly pressed when the pressing rod 26 is rotated.

[0041] In an alternative embodiment: the end of the collecting rod 22 is fixedly installed with a hand wheel 24.

[0042] In specific use, when the production plate is conveyed to the lower side of the installation box 4 through the roller conveyor 2, it will pass through the photoelectric sensor 15, and when the product passes through the photoelectric sensor 15, the photoelectric sensor 15 will send a trigger signal, and after the counter 16 receives the trigger signal of the photoelectric sensor 15, the counting operation is carried out according to the preset number, and the counter 16 is usually equipped with a display screen or a digital display for displaying the current counting value, so that the operator can check the number of products at any time, and the accurate control and management of the number of products in the production process can be improved.

[0043] A large amount of airflow with positive and negative charges can be generated by the suspension type ion fan 13, and the suspension type ion fan 13 blows a large amount of airflow with positive and negative charges to the production plate, so that the excess charge on the production plate can be neutralized, the airflow blown by the suspension type ion fan 13 can cover a specific area, the speed of the fan is adjusted by the knob speed adjusting switch 17, and the direction of the blown airflow is adjusted by the adjusting mechanism to move different volumes of ion air, so that the purpose of eliminating static electricity in the specific part of the production line is achieved, and the noise of the equipment is small, which ensures the health of the operators and improves the production efficiency.

[0044] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An ion fan control system comprising a mounting bracket (1) and a fixing bracket (3), characterized in that: The fixed frame (3) is provided with an adjusting mechanism, the fixed frame (3) is fixedly installed with a mounting box (4) through the adjusting mechanism, the inner wall of the mounting box (4) is fixedly installed with a suspension type ion fan (13), the side of the mounting box (4) is fixedly installed with a knob speed regulating switch (17), the knob speed regulating switch (17) is electrically connected with the suspension type ion fan (13), the mounting rack (1) is provided with a roller conveyor (2), and the mounting box (4) is arranged above the roller conveyor (2).

2. The ion wind controller system of claim 1, wherein: The adjusting mechanism comprises a rotating rod (5), a positioning wheel (6), a fixed seat (8), a lead screw (9), a sliding seat (11) and a positioning plug block (12), the rotating rod (5) is fixedly connected on the two sides of the mounting box (4), the rotating rod (5) is movably installed in the fixed frame (3), the positioning wheel (6) is fixedly connected at the end of the rotating rod (5), the fixed seat (8) is fixedly connected at the top of the fixed frame (3), the lead screw (9) is threadedly installed in the fixed seat (8), the end of the lead screw (9) is movably installed on the sliding seat (11), and the positioning plug block (12) is fixedly connected at the bottom of the sliding seat (11).

3. An ion wind fan control system according to claim 2, characterized in that: A plurality of groups of positioning grooves (7) matched with the positioning plug block (12) are arranged in an annular array on the positioning wheel (6), and the positioning plug block (12) is inserted into the positioning groove (7).

4. The ion wind controller system of claim 3, wherein: The inner side of the fixed seat (8) is fixedly installed with a guide rail (10) for positioning the sliding seat (11), and the sliding seat (11) is slidably installed on the guide rail (10).

5. The ion wind controller system of claim 1, wherein: A counter (16) is further included, the inner side of the mounting box (4) is fixedly installed with a fixed block (14), the fixed block (14) is fixedly installed with a photoelectric sensor (15) inside, and the photoelectric sensor (15) is electrically connected with the counter (16).

6. The ion wind controller system of claim 1, wherein: Two groups of mounting blocks (20) are fixedly arranged at the top of the mounting box (4) in a symmetrical mode, a discharging rod (21) is movably arranged in one group of the mounting blocks (20), a collecting rod (22) is movably arranged in the other group of the mounting blocks (20), a filter screen (25) is wound on the discharging rod (21), and the other end of the filter screen (25) is wound on the collecting rod (22).

7. An ion wind controller system according to claim 6, wherein: A plurality of groups of mounting frames (18) are communicated at the top of the mounting box (4), the filter screen (25) is arranged at the top of the mounting frame (18), the mounting frame (18) is fixedly installed with a pressing frame (19), and the filter screen (25) is pressed on the mounting frame (18) through the pressing frame (19).

8. The ion wind controller system of claim 6, wherein: Threaded seats (23) for positioning the filter screen (25) are threadedly installed on the discharging rod (21) and the collecting rod (22), a pressing rod (26) is fixedly connected to the side of the threaded seat (23) on the collecting rod (22), and the filter screen (25) on the collecting rod (22) is fixed through the pressing rod (26).

9. The ion wind controller system of claim 6, wherein: A hand wheel (24) is fixedly installed at the end of the collecting rod (22).