Solvent adding mechanism for medium and low rank coal organic matter dissociation
By using bidirectional rotating inner and outer stirring rods and scraper structure, the problems of uneven mixing and difficult cleaning in the organic matter dissociation equipment for medium and low-rank coal are solved, achieving efficient solvent-coal mixing and automatic cleaning, and reducing energy consumption and operating costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG ENERGY CO LTD
- Filing Date
- 2025-03-07
- Publication Date
- 2026-04-14
AI Technical Summary
In existing organic matter dissociation equipment for medium and low-rank coal, the solvent and coal are not mixed evenly, and residues easily adhere to the inner wall, making cleaning difficult, resulting in high energy consumption and increased operating costs.
It adopts a bidirectional rotating inner and outer stirring rod combined with a scraper structure, and achieves uniform mixing of solvent and coal through a motor-driven bevel gear transmission system, and is equipped with a hydraulic rod and spray pipe for automatic cleaning.
It improves the uniformity of solvent and coal mixing, reduces the amount of residue adhering to the inner wall, reduces cleaning difficulty and operating costs, and improves mixing efficiency and equipment cleanliness.
Smart Images
Figure CN224113780U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing equipment technology, and in particular to a solvent addition mechanism for the dissociation of organic matter in low- and medium-rank coal. Background Technology
[0002] The organic matter in low- and medium-rank coal typically contains a large amount of volatile matter, aromatic hydrocarbons, and some non-flammable impurities. To improve its energy conversion efficiency, the organic matter in coal needs to be converted into combustible gases, liquid chemicals, or products usable for other industrial applications through a dissociation process. This process usually requires the use of solvents and heating methods to break down the molecular structure of coal, thereby releasing the organic matter, enhancing its combustion performance, or converting it into other high-value-added products.
[0003] Existing coal organic matter dissociation technologies often face the problem of poor mixing between solvent and coal during implementation. Traditional mixing equipment mostly relies on a single mixing method, resulting in uneven mixing and affecting the mixing effect between solvent and coal. Due to the low mixing efficiency, the dissociation process of coal organic matter often takes longer, which increases energy consumption and operating costs.
[0004] The existing equipment is also difficult to clean. Residue easily accumulates on the inner walls of traditional equipment, making cleaning time-consuming and labor-intensive, and leaving behind sources of contamination that affect subsequent use. Most equipment lacks automatic cleaning functions, forcing operators to clean manually, creating an additional workload. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a solvent addition mechanism for the dissociation of organic matter in low- and medium-rank coal, which aims to improve the problem of poor mixing effect between solvent and coal in the prior art, resulting in uneven mixing and easy adhesion of residues to the inner wall, making cleaning time-consuming and laborious.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a solvent addition mechanism for the dissociation of organic matter in low- and medium-rank coal, comprising a stirring tank, wherein a sealing cover is provided on the upper surface of the stirring tank, and a mixing mechanism is provided on the upper surface of the sealing cover;
[0007] The mixing mechanism includes a protective box and a second connecting block. The lower surface of the protective box is fixedly connected to the upper surface of the sealing cover. A motor is fixedly connected inside the protective box, and a first bevel gear is fixedly connected to the output end of the motor. The lower surface of the second connecting block is fixedly connected to the upper surface of the sealing cover. A first connecting rod is rotatably connected inside the second connecting block. A second bevel gear is fixedly connected to the outer wall of the first connecting rod. A rotating rod is rotatably connected to the outer wall of the first connecting rod. An inner stirring rod is fixedly connected to one end of the first connecting rod. The outer wall of the rotating rod is rotatably connected to the inside of the sealing cover. A third bevel gear is fixedly connected to the outer wall of the rotating rod. The outer walls of the second and third bevel gears are both meshed with the outer wall of the first bevel gear. A third connecting block is fixedly connected to the outer wall of the rotating rod. A second connecting plate is fixedly connected to one end of the third connecting block, and an outer stirring rod is fixedly connected to the outer wall of the second connecting plate.
[0008] Furthermore, a scraper is fixedly connected to one end of the second connecting plate, the outer wall of the second connecting plate is fixedly connected to the outer wall of the outer stirring rod, and a second connecting rod is fixedly connected to one end of the scraper.
[0009] Furthermore, one end of the second connecting rod is rotatably connected to a third connecting plate, the lower surface of the third connecting plate is rotatably connected to the inner bottom of the mixing tank, and the upper surface of the third connecting plate is fixedly connected to the lower surface of the inner stirring rod.
[0010] Furthermore, a first connecting block is fixedly connected to the outer surface of the mixing tank, a hydraulic rod is fixedly connected inside the first connecting block, and a first connecting plate is fixedly connected to the output end of the hydraulic rod.
[0011] Furthermore, the lower surface of the first connecting plate is fixedly connected to the upper surface of the sealing cover, and the outer wall of the first connecting plate is fixedly connected to the outer wall of the protective box.
[0012] Furthermore, a support frame is fixedly connected to the outer wall of the mixing tank, and a base is fixedly connected to the lower surface of the support frame.
[0013] Furthermore, a solution tank is fixedly connected to the upper surface of the base, a high-pressure pump is fixedly connected to one side of the outer wall of the solution tank, the lower surface of the high-pressure pump is fixedly connected to the upper surface of the base, and a delivery pipe is fixedly connected to the output end of the high-pressure pump.
[0014] Furthermore, a sealing cap is fixedly connected to the outer wall of the conveying pipe, and a spray pipe is fixedly connected to one end of the sealing cap. The outer wall of the spray pipe is fixedly connected to the inside of the sealing cap.
[0015] This utility model has the following beneficial effects:
[0016] 1. In this utility model, the output end of the motor drives the first bevel gear to rotate, which in turn drives the second and third bevel gears to rotate, and drives the first connecting rod and the rotating rod to rotate in opposite directions. The first connecting rod rotates inside the rotating rod, which in turn drives the inner stirring rod to rotate. The rotating rod drives the third connecting block to move the second connecting plate and the outer stirring rod. The reverse rotation of the inner and outer stirring rods improves the mixing effect.
[0017] 2. In this utility model, the movement of the second connecting plate drives the scraper to move, which in turn drives the second connecting rod to move, causing the second connecting rod to rotate on the third connecting plate. The scraper and the second connecting rod move to scrape off the deposits on the inner wall of the mixing tank, thus achieving the effect of cleaning the inner wall. Attached Figure Description
[0018] Figure 1 This is a perspective view of a solvent addition mechanism for the dissociation of organic matter in low- and medium-rank coal proposed in this utility model.
[0019] Figure 2 This is a cross-sectional view of the sealing cover of a solvent addition mechanism for the dissociation of organic matter in low-rank coal proposed in this utility model.
[0020] Figure 3 This is a cross-sectional view of the stirring tank of a solvent addition mechanism for the dissociation of organic matter in low-rank coal proposed in this utility model.
[0021] Legend:
[0022] 1. Base; 2. Support frame; 3. High-pressure pump; 4. Solution tank; 5. Mixing tank; 6. First connecting block; 7. Hydraulic rod; 8. Delivery pipe; 9. Protective box; 10. Second connecting block; 11. Sealing cover; 12. Motor; 13. First bevel gear; 14. First connecting rod; 15. Second bevel gear; 16. Third bevel gear; 17. Rotating rod; 18. Third connecting block; 19. First connecting plate; 20. Spray pipe; 21. Second connecting plate; 22. Inner stirring rod; 23. Outer stirring rod; 24. Scraper; 25. Third connecting plate; 26. Second connecting rod. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Reference Figures 1-3This utility model provides an embodiment of a solvent addition mechanism for the dissociation of organic matter in low-rank coal, comprising a stirring tank 5, a sealing cover 11 on the upper surface of the stirring tank 5, and a mixing mechanism on the upper surface of the sealing cover 11; the mixing mechanism includes a protective box 9 and a second connecting block 10, the lower surface of the protective box 9 being fixedly connected to the upper surface of the sealing cover 11, a motor 12 being fixedly connected inside the protective box 9, a first bevel gear 13 being fixedly connected to the output end of the motor 12, the lower surface of the second connecting block 10 being fixedly connected to the upper surface of the sealing cover 11, and a first connecting rod 14 being rotatably connected inside the second connecting block 10. A second bevel gear 15 is fixedly connected to the outer wall of the first connecting rod 14. A rotating rod 17 is rotatably connected to the outer wall of the first connecting rod 14. An inner stirring rod 22 is fixedly connected to one end of the first connecting rod 14. The outer wall of the rotating rod 17 is rotatably connected to the inside of the sealing cover 11. A third bevel gear 16 is fixedly connected to the outer wall of the rotating rod 17. The outer walls of the second bevel gear 15 and the third bevel gear 16 are both meshed with the outer wall of the first bevel gear 13. A third connecting block 18 is fixedly connected to the outer wall of the rotating rod 17. A second connecting plate 21 is fixedly connected to one end of the third connecting block 18. An outer stirring rod 23 is fixedly connected to the outer wall of the second connecting plate 21.
[0025] Specifically, the output of motor 12 drives the first bevel gear 13 to rotate, which in turn drives the second bevel gear 15 and the third bevel gear 16 to rotate. This causes the second bevel gear 15 and the third bevel gear 16 to drive the first connecting rod 14 and the rotating rod 17 to rotate in opposite directions. The first connecting rod 14 rotates inside the rotating rod 17. The rotation of the first connecting rod 14 drives the inner stirring rod 22 to rotate. The rotation of the rotating rod 17 drives the third connecting block 18 to move the second connecting plate 21. The second connecting plate 21 then drives the outer stirring rod 23 to move. The counter-rotation of the inner stirring rod 22 and the outer stirring rod 23 improves the mixing effect.
[0026] A scraper 24 is fixedly connected to one end of the second connecting plate 21. The outer wall of the second connecting plate 21 is fixedly connected to the outer wall of the outer stirring rod 23. A second connecting rod 26 is fixedly connected to one end of the scraper 24. A third connecting plate 25 is rotatably connected to one end of the second connecting rod 26. The lower surface of the third connecting plate 25 is rotatably connected to the inner bottom of the mixing tank 5. The upper surface of the third connecting plate 25 is fixedly connected to the lower surface of the inner stirring rod 22.
[0027] Specifically, the movement of the second connecting plate 21 drives the scraper 24 to move, which in turn drives the second connecting rod 26 to move, causing the second connecting rod 26 to rotate on the third connecting plate 25. The movement of the scraper 24 and the second connecting rod 26 scrapes off the deposits on the inner wall of the mixing tank 5, thus achieving the effect of cleaning the inner wall.
[0028] A first connecting block 6 is fixedly connected to the outer surface of the mixing tank 5. A hydraulic rod 7 is fixedly connected inside the first connecting block 6. A first connecting plate 19 is fixedly connected to the output end of the hydraulic rod 7. The lower surface of the first connecting plate 19 is fixedly connected to the upper surface of the sealing cover 11, and the outer wall of the first connecting plate 19 is fixedly connected to the outer wall of the protective box 9.
[0029] Specifically, the output end of the hydraulic rod 7 drives the first connecting plate 19 to move, which in turn drives the sealing cover 11 to move, thereby lifting the inner stirring rod 22 and the outer stirring rod 23 from the mixing tank 5, thus facilitating the cleaning of the interior.
[0030] A support frame 2 is fixedly connected to the outer wall of the mixing tank 5, and a base 1 is fixedly connected to the lower surface of the support frame 2; a solution tank 4 is fixedly connected to the upper surface of the base 1, a high-pressure pump 3 is fixedly connected to one side of the outer wall of the solution tank 4, the lower surface of the high-pressure pump 3 is fixedly connected to the upper surface of the base 1, and a delivery pipe 8 is fixedly connected to the output end of the high-pressure pump 3; a sealing cover 11 is fixedly connected to the outer wall of the delivery pipe 8, a spray pipe 20 is fixedly connected to one end of the sealing cover 11, and the outer wall of the spray pipe 20 is fixedly connected to the inside of the sealing cover 11;
[0031] Specifically, the solution in the solution tank 4 is extracted by starting the high-pressure pump 3 and transported to the inside of the delivery pipe 8, so that the delivery pipe 8 transports the solution to the inner wall of the spray pipe 20, and then sprays it into the inside of the mixing tank 5 through the spray pipe 20. The solution is mixed with the coal by the stirring of the inner stirring rod 22 and the outer stirring rod 23.
[0032] Working principle: First, the output of motor 12 drives the first bevel gear 13 to rotate, which in turn drives the second bevel gear 15 and the third bevel gear 16 to rotate. This causes the second bevel gear 15 and the third bevel gear 16 to drive the first connecting rod 14 and the rotating rod 17 to rotate in opposite directions. The first connecting rod 14 rotates inside the rotating rod 17, which in turn drives the inner stirring rod 22 to rotate. The rotation of the rotating rod 17 then drives the third connecting block 18 to move the second connecting plate 21, which in turn moves the outer stirring rod 23. This stirs the internal coal material. During the stirring process, the high-pressure pump 3 draws the solution from the solution tank 4 and transports it into the conveying pipe 8. The delivery pipe 8 delivers the solution to the inner wall of the spray pipe 20, and then sprays it into the interior of the mixing tank 5 through the spray pipe 20. The solution is mixed with the coal by the stirring of the inner stirring rod 22 and the outer stirring rod 23. The movement of the second connecting plate 21 drives the scraper 24 to move, which in turn drives the second connecting rod 26 to move, causing the second connecting rod 26 to rotate on the third connecting plate 25. The movement of the scraper 24 and the second connecting rod 26 scrapes off the deposits on the inner wall of the mixing tank 5, achieving the effect of cleaning the inner wall. The output end of the hydraulic rod 7 drives the first connecting plate 19 to move, which in turn drives the sealing cover 11 to move, thereby lifting the inner stirring rod 22 and the outer stirring rod 23 out of the mixing tank 5, thus facilitating the cleaning of the interior.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A solvent addition mechanism for the dissociation of organic matter in low- and medium-rank coal, comprising a stirring tank (5), characterized in that: The upper surface of the mixing tank (5) is provided with a sealing cover (11), and the upper surface of the sealing cover (11) is provided with a mixing mechanism; The mixing mechanism includes a protective box (9) and a second connecting block (10). The lower surface of the protective box (9) is fixedly connected to the upper surface of the sealing cover (11). A motor (12) is fixedly connected inside the protective box (9). A first bevel gear (13) is fixedly connected to the output end of the motor (12). The lower surface of the second connecting block (10) is fixedly connected to the upper surface of the sealing cover (11). A first connecting rod (14) is rotatably connected inside the second connecting block (10). A second bevel gear (15) is fixedly connected to the outer wall of the first connecting rod (14). A rotating... The first connecting rod (14) is fixedly connected to an inner stirring rod (22) at one end. The outer wall of the rotating rod (17) is rotatably connected to the inside of the sealing cover (11). The outer wall of the rotating rod (17) is fixedly connected to a third bevel gear (16). The outer walls of the second bevel gear (15) and the third bevel gear (16) are meshed with the outer wall of the first bevel gear (13). The outer wall of the rotating rod (17) is fixedly connected to a third connecting block (18). One end of the third connecting block (18) is fixedly connected to a second connecting plate (21). The outer wall of the second connecting plate (21) is fixedly connected to an outer stirring rod (23). A scraper (24) is fixedly connected to one end of the second connecting plate (21), and the outer wall of the second connecting plate (21) is fixedly connected to the outer wall of the outer stirring rod (23). A second connecting rod (26) is fixedly connected to one end of the scraper (24). One end of the second connecting rod (26) is rotatably connected to a third connecting plate (25), the lower surface of the third connecting plate (25) is rotatably connected to the bottom of the mixing tank (5), and the upper surface of the third connecting plate (25) is fixedly connected to the lower surface of the inner stirring rod (22). The mixing tank (5) is fixedly connected to a first connecting block (6), and a hydraulic rod (7) is fixedly connected inside the first connecting block (6). The output end of the hydraulic rod (7) is fixedly connected to a first connecting plate (19).
2. The solvent addition mechanism for the dissociation of organic matter in low- and medium-rank coal according to claim 1, characterized in that: The lower surface of the first connecting plate (19) is fixedly connected to the upper surface of the sealing cover (11), and the outer wall of the first connecting plate (19) is fixedly connected to the outer wall of the protective box (9).
3. The solvent addition mechanism for the dissociation of organic matter in low- and medium-rank coal according to claim 1, characterized in that: The outer wall of the mixing tank (5) is fixedly connected to a support frame (2), and the lower surface of the support frame (2) is fixedly connected to a base (1).
4. The solvent addition mechanism for the dissociation of organic matter in low- and medium-rank coal according to claim 3, characterized in that: A solution tank (4) is fixedly connected to the upper surface of the base (1), and a high-pressure pump (3) is fixedly connected to one side of the outer wall of the solution tank (4). The lower surface of the high-pressure pump (3) is fixedly connected to the upper surface of the base (1), and a delivery pipe (8) is fixedly connected to the output end of the high-pressure pump (3).
5. The solvent addition mechanism for the dissociation of organic matter in low- and medium-rank coal according to claim 4, characterized in that: A sealing cap (11) is fixedly connected to the outer wall of the conveying pipe (8), and a spray pipe (20) is fixedly connected to one end of the sealing cap (11). The outer wall of the spray pipe (20) is fixedly connected to the inside of the sealing cap (11).