Paint preparation structure for insulating impregnating varnish
By combining toothed rings, discs, rotating rods, swivel rods, rotating parts, and arc-shaped parts, and using a servo motor to drive the mixing tank to rotate, the problems of uneven mixing of impregnating paint and wrist strain are solved, achieving uniform mixing and reducing labor.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG RONGTAI TECHNOLOGY ENTERPRISE CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-04-14
AI Technical Summary
Existing technology requires secondary mixing based on the impregnating material, and manual mixing is prone to unevenness, increasing the burden on workers' wrists.
The system employs a combination of gear rings, discs, rotating rods, swivel rods, rotating components, and arc-shaped components, and uses a servo motor to drive the mixing tank to rotate, thereby achieving uniform mixing of the liquid.
Mechanized operation ensures uniform liquid mixing, reduces worker fatigue, and solves problems of uneven mixing and wrist strain.
Smart Images

Figure CN224113798U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of impregnation varnish formulation, and more specifically, to a varnish formulation structure for insulating impregnation varnish. Background Technology
[0002] Impregnating varnish is used to impregnate motor and electrical coils, fill gaps and micropores in the insulation system, form a continuous varnish film on the surface of the impregnated object, and bond the coil into a strong whole, effectively improving the overall performance of the insulation system, thermal conductivity, moisture resistance, dielectric strength and mechanical strength.
[0003] However, existing technologies often require secondary mixing based on the impregnated material. During the mixing process, manual mixing is prone to uneven mixing and greatly increases the workload on the workers' wrists.
[0004] Therefore, a coating structure for insulating impregnating varnish is provided to solve the above problems. Summary of the Invention
[0005] The purpose of this invention is to address the problem that existing technologies often require secondary mixing based on the impregnating material, and manual mixing during this process can easily lead to uneven mixing, while also greatly increasing the workload on the workers' wrists.
[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution:
[0007] An insulating impregnation varnish mixing structure includes a base plate, lifting frames fixedly connected to the four corners of the lower surface of the base plate, crossbars fixedly connected to both sides of the upper surface of the base plate, a hollow groove formed in the middle of the upper surface of the base plate, a base fixedly connected to one side of the upper surface of the base plate, a support fixedly connected to one side of the upper surface of the base, and a servo motor fixedly connected to the support, and bearing members fixedly connected to both ends of the two crossbars, with mounting grooves formed in the middle of the opposite sides of the surfaces of the two bearing members.
[0008] As a preferred technical solution of this application, a positioning frame is fixedly connected to the inner side wall of one of the carrier components, and a toothed ring is fixedly connected to one side of the positioning frame. The inner arc surface and the outer arc surface of the toothed ring are both fixedly connected with meshing teeth, and the output end of the servo motor is sequentially inserted and snapped onto the carrier component and the positioning frame.
[0009] As a preferred technical solution of this application, a wheel is snapped into the inner sidewall of each of the two mounting slots, and a rotating rod is fixedly connected to the middle of the opposite side surface of each of the two wheel disks. The same mixing tank is fixedly connected to the opposite end of each of the two rotating rods.
[0010] As a preferred technical solution of this application, a sleeve is fixedly connected to one side of the mixing tank, one end of the sleeve is fixedly connected to one side of one of the discs, and a rotating rod is movably engaged inside the sleeve.
[0011] As a preferred technical solution of this application, one end of the rotating rod is fixedly connected to a rotating component, and one end of the rotating component is fixedly connected to an arc-shaped component. The number of rotating components is several, and the several rotating components are evenly distributed on the rotating rod.
[0012] As a preferred technical solution of this application, a gear is meshed with the bottom of the inner arc surface of the gear ring, and one end of the rotating rod is inserted and snapped onto the wheel disk and fixedly connected to one side of the gear.
[0013] As a preferred technical solution of this application, the top and bottom of the mixing tank are fixedly connected with injection pipes, the middle of the injection pipes is provided with a check valve, and there are three injection pipes, two of which are located at the top of the mixing tank.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] In the scheme of this application:
[0016] By incorporating a toothed ring, wheel, rotating rod, swivel rod, rotating component, and arc-shaped component, an angle is created between the rotation angle of the mixing tank and the rotation angle of the swivel rod. This allows for more uniform mixing of the proportioned liquid. Simultaneously, mechanized operation effectively reduces wrist fatigue for workers. This solves the problem that existing technologies often require secondary mixing based on the impregnated material, and manual mixing during this process easily leads to uneven mixing and significantly increases the workload on workers' wrists. Attached Figure Description
[0017] Figure 1 This is one of the overall structural diagrams of a coating structure for insulating impregnating varnish provided in this application;
[0018] Figure 2 This is the second overall structural schematic diagram of a coating structure for insulating impregnating varnish provided in this application;
[0019] Figure 3 A cross-sectional structural schematic diagram of a coating structure support for insulating impregnating varnish provided in this application;
[0020] Figure 4 A cross-sectional schematic diagram of a mixing tank for preparing insulating impregnating varnish provided in this application;
[0021] Figure 5 This application provides a schematic diagram of a toothed ring and gear structure for an insulating impregnating varnish.
[0022] The image shows:
[0023] 1. Base plate; 2. Lifting frame; 3. Crossbar; 4. Hollowed-out groove; 5. Base; 6. Servo motor; 7. Bearing component; 8. Mounting slot; 9. Positioning frame; 10. Gear ring; 11. Meshing teeth; 12. Wheel; 13. Rotating rod; 14. Mixing tank; 15. Sleeve; 16. Rotating rod; 17. Rotating component; 18. Arc-shaped component; 19. Gear; 20. Injection pipe; 21. Check valve. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.
[0025] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0026] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0028] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0029] Please see Figures 1-5This application provides a coating structure for insulating impregnating varnish, including a base plate 1, lifting frames 2 fixedly connected to the four corners of the lower surface of the base plate 1, crossbars 3 fixedly connected to both sides of the upper surface of the base plate 1, a hollow groove 4 opened in the middle of the upper surface of the base plate 1, a base 5 fixedly connected to one side of the upper surface of the base plate 1, a support fixedly connected to one side of the upper surface of the base 5, and a servo motor 6 fixedly connected to the support, and bearing members 7 fixedly connected to both ends of the two crossbars 3, and mounting grooves 8 opened in the middle of the opposite side surface of the two bearing members 7.
[0030] A positioning frame 9 is fixedly connected to the inner wall of one of the bearing components 7. A toothed ring 10 is fixedly connected to one side of the positioning frame 9. The inner and outer arc surfaces of the toothed ring 10 are both fixedly connected with meshing teeth 11. The output end of the servo motor 6 is sequentially inserted and snapped onto the bearing component 7 and the positioning frame 9. A wheel 12 is snapped onto the inner wall of each of the two mounting slots 8. A rotating rod 13 is fixedly connected to the middle of the opposite side surface of each of the two wheel 12. The same mixing tank 14 is fixedly connected to the opposite end of each of the two rotating rods 13. A sleeve 15 is fixedly connected to one side of the mixing tank 14. One end of the sleeve 15 is fixedly connected to one side of one of the wheel 12. An internal movable locking mechanism is provided with a rotating rod 16. One end of the rotating rod 16 is fixedly connected to a rotating component 17. One end of the rotating component 17 is fixedly connected to an arc-shaped component 18. There are several rotating components 17, which are evenly distributed on the rotating rod 16. The bottom of the inner arc surface of the gear ring 10 is meshed with a gear 19. One end of the rotating rod 16 is inserted and locked onto the wheel 12 and fixedly connected to one side of the gear 19. The top and bottom of the mixing tank 14 are fixedly connected with injection pipes 20. A stop valve 21 is provided in the middle of the injection pipe 20. There are three injection pipes 20, two of which are located at the top of the mixing tank 14.
[0031] Specifically, the coating structure for this type of insulating impregnating varnish is used as follows:
[0032] The operator injects the impregnation paint solution into the injection tube 20, then closes the stop valve 21, and starts the servo motor 6. The output of the servo motor 6 drives the wheel 12 to rotate, which in turn drives the rotating rod 13 to rotate, thereby driving the mixing tank 14 to rotate. At the same time, the wheel 12 synchronously drives the sleeve 15 to rotate. During this process, the gear 19 rotates by meshing with the gear ring 10, which in turn drives the rotating rod 16 to rotate. The rotating rod 16 then drives the rotating part 17 and the arc-shaped part 18 to rotate, thereby mixing the impregnation paint solution inside the mixing tank 14. Then, the stop valves 21 at the bottom and top are opened to discharge the mixed impregnation solution.
[0033] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the invention, are covered within the scope of the claims of the present utility model.
Claims
1. A coating structure for insulating impregnating varnish, comprising a base plate (1), characterized in that: Lifting frames (2) are fixedly connected to the four corners of the lower surface of the base plate (1). Horizontal bars (3) are fixedly connected to both sides of the upper surface of the base plate (1). A hollow groove (4) is opened in the middle of the upper surface of the base plate (1). A base (5) is fixedly connected to one side of the upper surface of the base plate (1). A support is fixedly connected to one side of the upper surface of the base (5), and a servo motor (6) is fixedly connected to the support. Bearing members (7) are fixedly connected to both ends of the two horizontal bars (3). An installation groove (8) is opened in the middle of the opposite side surface of the two bearing members (7).
2. The coating structure for insulating impregnating varnish according to claim 1, characterized in that, One of the carriers (7) has a positioning frame (9) fixedly connected to its inner side wall. A toothed ring (10) is fixedly connected to one side of the positioning frame (9). The inner and outer arc surfaces of the toothed ring (10) are both fixedly connected with meshing teeth (11). The output end of the servo motor (6) is sequentially inserted and snapped onto the carrier (7) and the positioning frame (9).
3. The coating structure for insulating impregnating varnish according to claim 2, characterized in that, The inner walls of the two mounting slots (8) are fitted with wheel discs (12), and the middle of the opposite side surface of the two wheel discs (12) is fixedly connected with rotating rods (13), and the two rotating rods (13) are fixedly connected to the same mixing tank (14) at opposite ends.
4. The coating structure for insulating impregnating varnish according to claim 3, characterized in that, A sleeve (15) is fixedly connected to one side of the mixing tank (14), and one end of the sleeve (15) is fixedly connected to one side of one of the wheel discs (12). A rotating rod (16) is movably engaged inside the sleeve (15).
5. The coating structure for insulating impregnating varnish according to claim 4, characterized in that, One end of the rotating rod (16) is fixedly connected to a rotating component (17), and one end of the rotating component (17) is fixedly connected to an arc-shaped component (18). There are several rotating components (17), and the several rotating components (17) are evenly distributed on the rotating rod (16).
6. The coating structure for insulating impregnating varnish according to claim 5, characterized in that, The bottom of the inner arc surface of the toothed ring (10) is meshed with a gear (19), and one end of the rotating rod (16) is inserted and snapped onto the wheel disc (12) and fixedly connected to one side of the gear (19).
7. The coating structure for insulating impregnating varnish according to claim 6, characterized in that, The top and bottom of the mixing tank (14) are fixedly connected to an injection pipe (20), and a stop valve (21) is provided in the middle of the injection pipe (20). There are three injection pipes (20), two of which are located at the top of the mixing tank (14).