Humic acid mixing tank capable of uniformly stirring and saving energy
By designing a humic acid mixing tank that includes a filter cartridge, a crushing blade, and a stirring plate, the problems of uneven mixing and high energy consumption caused by the clumping of humic acid raw materials were solved, achieving uniform mixing and energy-saving operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-14
AI Technical Summary
Humic acid raw materials are prone to clumping during the mixing process, resulting in uneven mixing, increased energy consumption of the mixing equipment, and reduced production efficiency.
Design a humic acid mixing tank including a filter cartridge, a crushing blade, a stirring plate, and a motor-driven system. The material is crushed by the crushing blade, mixed by centrifugal force and the stirring plate, and the filter cartridge is aligned with the tank's axis and the design of an arc-shaped scraper ensures uniform mixing and energy-saving operation.
It achieves uniform mixing of humic acid raw materials, improves stirring efficiency, reduces energy consumption, and prevents material from adhering to and depositing on the inner wall of the tank.
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Figure CN224113842U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mixing tank technical field, especially a kind of humic acid mixing tank of uniform stirring and energy saving. BACKGROUND
[0002] Humic acid, as a kind of natural organic macromolecular compound mixture, widely exists in nature, especially in soil occupies significant proportion. It is the special macromolecular organic compound mixture produced by plant under the action of microorganism, or by long-term geology and chemistry, by microorganism in coal to plant decomposition and conversion. Humic acid is rich in carbon, hydrogen, oxygen and other elements, also contains a small amount of nitrogen and sulfur, and various functional groups, is a polyelectrolyte. Due to its unique chemical structure and properties, humic acid has wide application value in agriculture, industry, medicine and environmental protection and other fields.
[0003] In the preparation process of humic acid, peat, lignite and weathered coal and other raw materials need to be mixed according to certain proportion. These raw materials contain a large amount of solid substances, although after crushing treatment, it can be better to carry out mixing operation, but the solid substance after crushing may still appear block in storage process, and the block phenomenon has significant influence on the mixing operation of humic acid. Block solid substance is not easy to disperse uniformly in mixed material, leading to uneven mixing, affecting the quality of humic acid fertilizer. In addition, block may increase the energy consumption of stirring equipment, reduce production efficiency. CONTENT OF UTILITY MODEL
[0004] The utility model aims at solving at least one of the technical defects.
[0005] Therefore, one purpose of the utility model is to provide a kind of humic acid mixing tank of uniform stirring and energy saving, to solve the problems mentioned in the background art, overcome the deficiencies existing in prior art.
[0006] In order to achieve the above object, the utility model provides one -half of the embodiment provides a uniform stirring and energy -conserving humic acid mixing tank, including the jar body, the top of jar body is fixedly installed with the top cover through the bolt, the inside of jar body is rotatably connected with the filter cartridge through the sealing bearing, the top of filter cartridge is rotatably connected with the top cover, the top surface of filter cartridge is fixedly connected with first motor, the output of first motor is fixedly connected with the drive rod, the drive rod is rotatably connected with filter cartridge through the bearing, the outer surface of drive rod is fixedly connected with a plurality of circumferential array's of the rubbing crusher, a plurality of rubbing crusher all are located inside filter cartridge, the outer surface of filter cartridge is fixedly connected with a plurality of circumferential array's of the stirring plate, a plurality of stirring plate all are located inside jar body, the top of filter cartridge is fixedly connected with first gear, the bottom surface of first gear is attached with the top surface of top cover, the top surface of top cover is fixedly connected with the support, the top surface of support is fixedly connected with second motor, the output of second motor is fixedly connected with second gear, second gear is meshedly connected with first gear.
[0007] It is preferred that the top of the filter cartridge is fixedly connected with two symmetrically arranged feed pipes, and the bottom end of the jar body is fixedly connected with two symmetrically arranged discharge pipes.
[0008] It is preferred that the top surface of the top cover is provided with a rotating hole, the top of the filter cartridge is rotatably connected with the top cover through the rotating hole, and the axis of the jar body and the filter cartridge is coincident.
[0009] It is preferred that the outer surface of the filter cartridge is fixedly connected with a plurality of circumferential array's of arc-shaped scrapers, and the top of the arc-shaped scrapers is slidably connected with the jar body.
[0010] It is preferred that the inner wall of the jar body is fixedly connected with a plurality of circumferential array's of connecting plates, the connecting plates are fixedly connected with a limiting ring, the outer surface of the filter cartridge is provided with an annular groove, and the filter cartridge is rotatably connected with the limiting ring through the annular groove.
[0011] It is preferred that the inner wall of the filter cartridge is fixedly connected with a pin rod, and the drive rod is rotatably connected with the pin rod.
[0012] It is preferred that the bottom of the jar body is fixedly installed with a bottom plate through bolts, the top surface of the bottom plate is rotatably connected with a plurality of circumferential array's of rollers, and the outer surface of the rollers is attached with the bottom surface of the filter cartridge.
[0013] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0014] 1、When need to carry out humic acid mixing operation, the staff first adds various materials from two feeding pipes to the inside of the filter cylinder, at this time the first motor is opened to drive the driving rod to rotate, the materials in the filter cylinder can be crushed by the crushing knife, at this time the second motor is opened to drive the second gear to rotate, the filter cylinder can be driven to rotate in the tank body through meshing transmission, the completely crushed materials can be thrown into the tank body under the action of centrifugal force, at this time the rotating stirring plate can stir and mix the materials, at this time the materials that are not completely crushed will accumulate in the filter cylinder to continue crushing until the materials are completely crushed and fully mixed, through the above operation, the blocky materials can be prevented from being directly stirred and mixed, thereby ensuring that the materials can be fully mixed.
[0015] 2、The rotating hole on the top cover allows the filter cylinder to freely rotate inside the top cover, which not only improves the stirring efficiency, but also enables the filter cylinder to more uniformly mix humic acid during rotation. At the same time, the shaft centers of the tank body and the filter cylinder coincide, ensuring the stability and uniformity of the stirring process. The arc-shaped scraper plates arranged in a circumferential array on the outer surface of the filter cylinder can continuously scrape the inner wall of the tank body during rotation, thereby effectively preventing the adhesion and deposition of raw materials on the inner wall of the tank body. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structure schematic view of the assembly body of the utility model;
[0017] Figure 2 It is a sectional structure schematic view of the assembly body of the utility model;
[0018] Figure 3 It is an explosion structure schematic view of the assembly body of the utility model;
[0019] Figure 4 It is a structure schematic view of the tank body of the utility model;
[0020] Figure 5 It is a structure schematic view of the filter cylinder of the utility model.
[0021] In the drawing: 1-tank body, 2-top cover, 3-filter cylinder, 4-first motor, 5-driving rod, 6-crushing knife, 7-stirring plate, 8-first gear, 9-bracket, 10-second motor, 11-second gear, 12-feeding pipe, 13-discharge pipe, 14-rotating hole, 15-arc-shaped scraper plate, 16-connection plate, 17-limiting ring, 18-pintle, 19-bottom plate, 20-roller, 21-annular groove. DETAILED DESCRIPTION
[0022] The utility model will be further described below in combination with the drawings, but the protection scope of the utility model is not limited to the following.
[0023] AsFigures 1 to 5 As shown, a uniformly stirred and energy-saving humic acid mixing tank includes a tank body 1. A top cover 2 is fixedly installed on the top of the tank body 1 by bolts. A filter cylinder 3 is rotatably connected to the inside of the tank body 1 through a sealed bearing. The top of the filter cylinder 3 is rotatably connected to the top cover 2. A first motor 4 is fixedly connected to the top surface of the filter cylinder 3. A drive rod 5 is fixedly connected to the output end of the first motor 4. The drive rod 5 is rotatably connected to the filter cylinder 3 through a bearing. A plurality of circumferentially arrayed crushing blades 6 are fixedly connected to the outer surface of the drive rod 5. The plurality of crushing blades 6 are all located inside the filter cylinder 3. A plurality of circumferentially arrayed stirring plates 7 are fixedly connected to the outer surface of the filter cylinder 3. The plurality of stirring plates 7 are all located inside the tank body 1. A first gear 8 is fixedly connected to the top of the filter cylinder 3. The bottom surface of the first gear 8 is in contact with the top surface of the top cover 2. A bracket 9 is fixedly connected to the top surface of the top cover 2. A second motor 10 is fixedly connected to the top surface of the bracket 9. A second gear 11 is fixedly connected to the output end of the second motor 10. The second gear 11 meshes with the first gear 8.
[0024] As an optional technical solution of this utility model, the top of the filter cartridge 3 is fixedly connected to two symmetrically arranged feed pipes 12, and the bottom of the tank body 1 is fixedly connected to two symmetrically arranged discharge pipes 13. Through the two symmetrically arranged feed pipes 12, multiple raw materials can be conveniently added to the humic acid mixing tank at the same time, achieving rapid and uniform addition of raw materials. The symmetrical arrangement of the discharge pipes 13 ensures that the mixed humic acid can flow out evenly, avoiding the problem of uneven mixing caused by improper discharge port position.
[0025] As an optional technical solution of this utility model, a rotating hole 14 is provided through the top surface of the top cover 2. The top of the filter cylinder 3 is rotatably connected to the top cover 2 through the rotating hole 14. The axes of the tank body 1 and the filter cylinder 3 coincide. The rotating hole 14 on the top cover 2 allows the filter cylinder 3 to rotate freely inside the top cover. This design not only improves the stirring efficiency, but also allows the filter cylinder 3 to mix humic acid more evenly during rotation. At the same time, the coincidence of the axes of the tank body 1 and the filter cylinder 3 ensures the stability and uniformity of the stirring process.
[0026] As an optional technical solution of this utility model, a number of circumferentially arrayed arc-shaped scrapers 15 are fixedly connected to the outer surface of the filter cartridge 3. The tops of the arc-shaped scrapers 15 are slidably connected to the tank body 1. During the rotation process, the arc-shaped scrapers 15 on the outer surface of the filter cartridge 3 can continuously scrape the inner wall of the tank body 1, thereby effectively preventing the raw materials from adhering to and depositing on the inner wall of the tank body.
[0027] As an optional technical solution of this utility model, the inner wall of the tank 1 is fixedly connected with a plurality of circumferential array connecting plates 16, and a limiting ring 17 is fixedly connected between the plurality of connecting plates 16. The outer surface of the filter cylinder 3 is provided with an annular groove 21, and the filter cylinder 3 is rotatably connected to the limiting ring 17 through the annular groove 21. The fixed connection between the connecting plates 16 and the limiting ring 17, as well as the rotatable connection between the annular groove 21 on the filter cylinder 3 and the limiting ring 17, provides stable support and rotation trajectory for the filter cylinder 3.
[0028] As an optional technical solution of this utility model, a pin 18 is fixedly connected to the inner wall of the filter cylinder 3, and the drive rod 5 is rotatably connected to the pin 18. The rotatable connection between the pin 18 on the inner wall of the filter cylinder 3 and the drive rod 5 provides a power source for the rotation of the filter cylinder. This design allows the drive rod 5 to directly drive the filter cylinder 3 to rotate, thereby improving the stirring efficiency. At the same time, the fixed connection of the pin 18 also ensures the stability and reliability of the filter cylinder 3 during rotation.
[0029] As an optional technical solution of this utility model, a base plate 19 is fixedly installed at the bottom of the tank 1 by bolts. A plurality of circumferentially arrayed rollers 20 are rotatably connected to the top surface of the base plate 19. The outer surfaces of the rollers 20 are all in contact with the bottom surface of the filter cartridge 3. The base plate 19 at the bottom of the tank 1 is fixedly installed by bolts, while the plurality of circumferentially arrayed rollers 20 on the base plate are in contact with the bottom surface of the filter cartridge 3. This design not only provides additional support for the filter cartridge 3 but also reduces the frictional resistance of the filter cartridge during rotation.
[0030] A humic acid mixing tank that provides uniform stirring and energy saving operates on the following principle:
[0031] 1): When humic acid mixing is required, the workers first add various materials into the filter cylinder 3 through the two feed pipes 12. At this time, the first motor 4 is turned on to drive the drive rod 5 to rotate. The material inside the filter cylinder 3 can be crushed by the crushing blade 6.
[0032] 2): Turn on the second motor 10 to drive the second gear 11 to rotate. Through meshing transmission, the filter cartridge 3 can rotate inside the tank 1. Under the influence of centrifugal force, the thoroughly crushed material can be thrown into the tank 1. At this time, the rotating stirring plate 7 can stir and mix the material.
[0033] 3): Incompletely crushed materials will accumulate inside the filter cartridge 3 and continue to be crushed until the materials are completely crushed and fully mixed. The above operation can prevent the direct stirring and mixing of lumpy materials.
[0034] In summary, the homogeneously stirred and energy-saving humic acid mixing tank, when the humic acid mixing operation is needed, the staff first adds various materials from two feeding pipes 12 into the filter cylinder 3, at this time the first motor 4 is opened to drive the driving rod 5 to rotate, the materials in the filter cylinder 3 can be crushed by the crushing knife 6, at this time the second motor 10 is opened to drive the second gear 11 to rotate, the filter cylinder 3 can be driven to rotate in the tank body 1 through meshing transmission, and the completely crushed materials can be thrown into the tank body 1 under the action of centrifugal force, at this time the rotating stirring plate 7 can stir and mix the materials, at this time the materials which are not completely crushed will accumulate in the filter cylinder 3 for continuous crushing until the materials are completely crushed and fully mixed, through the above operation, it can prevent directly stirring and mixing the blocky materials, thereby ensuring that the materials can be fully mixed.
Claims
1. A humic acid mixing tank that provides uniform stirring and energy saving, characterized in that: The system includes a tank (1), a top cover (2) fixedly installed on the top of the tank (1) by bolts, a filter cylinder (3) rotatably connected inside the tank (1) by a sealed bearing, the top of the filter cylinder (3) rotatably connected to the top cover (2), a first motor (4) fixedly connected to the top surface of the filter cylinder (3), a drive rod (5) fixedly connected to the output end of the first motor (4), the drive rod (5) rotatably connected to the filter cylinder (3) by a bearing, and a plurality of circumferentially arrayed crushing blades (6) fixedly connected to the outer surface of the drive rod (5), all of the crushing blades (6) being located in the filter cylinder (3). Inside the filter cylinder (3), a number of circumferentially arrayed stirring plates (7) are fixedly connected to the outer surface of the filter cylinder (3). The stirring plates (7) are all located inside the tank body (1). A first gear (8) is fixedly connected to the top of the filter cylinder (3). The bottom surface of the first gear (8) is in contact with the top surface of the top cover (2). A bracket (9) is fixedly connected to the top surface of the top cover (2). A second motor (10) is fixedly connected to the top surface of the bracket (9). A second gear (11) is fixedly connected to the output end of the second motor (10). The second gear (11) meshes with the first gear (8).
2. The humic acid mixing tank with uniform stirring and energy saving according to claim 1, characterized in that: The top of the filter cartridge (3) is fixedly connected to two symmetrically arranged feed pipes (12), and the bottom of the tank (1) is fixedly connected to two symmetrically arranged discharge pipes (13).
3. The humic acid mixing tank with uniform stirring and energy saving according to claim 2, characterized in that: The top surface of the top cover (2) is provided with a rotating hole (14), and the top of the filter cylinder (3) is rotatably connected to the top cover (2) through the rotating hole (14). The axis of the tank body (1) coincides with that of the filter cylinder (3).
4. The humic acid mixing tank with uniform stirring and energy saving according to claim 3, characterized in that: The outer surface of the filter cartridge (3) is fixedly connected with several circumferentially arrayed arc-shaped scrapers (15), and the tops of the several arc-shaped scrapers (15) are slidably connected to the tank body (1).
5. The humic acid mixing tank with uniform stirring and energy saving according to claim 4, characterized in that: The inner wall of the tank (1) is fixedly connected with a plurality of circumferential array connecting plates (16), and a limiting ring (17) is fixedly connected between the plurality of connecting plates (16). The outer surface of the filter cylinder (3) is provided with an annular groove (21), and the filter cylinder (3) is rotatably connected to the limiting ring (17) through the annular groove (21).
6. The humic acid mixing tank with uniform stirring and energy saving according to claim 5, characterized in that: The inner wall of the filter cartridge (3) is fixedly connected to a pin (18), and the drive rod (5) is rotatably connected to the pin (18).
7. The humic acid mixing tank with uniform stirring and energy saving according to claim 6, characterized in that: The bottom of the tank (1) is fixedly installed with a base plate (19) by bolts. The top surface of the base plate (19) is rotatably connected with a number of circumferentially arrayed rollers (20). The outer surfaces of the rollers (20) are all in contact with the bottom surface of the filter cartridge (3).