Modularized multi-layer sorting device

Abstract

The utility model discloses a modularized multi-layer sorting device, relates to the technical field of logistics sorting, and aims to solve the problems that an existing sorting device is high in integrity, lacks a modularized disassembly and assembly structure, and is poor in overall overhaul and maintenance convenience and high in practicability. A plurality of sorting modules are fixedly installed on the side surface of the first belt conveyor, a plurality of second belt conveyors are arranged on the other side of the first belt conveyor, and the positions and the number of the second belt conveyors correspond to those of the sorting modules on the first belt conveyor one to one. A plurality of sorting modules are fixedly installed on the side surface of the second belt conveyor, and a plurality of third belt conveyors are arranged on one side of the second belt conveyor. The effects that the modules can be assembled, adjustment can be conveniently conducted according to actual needs, and practicability is high are achieved.

Description

Technical Field

[0001] This utility model relates to the field of logistics sorting technology, and in particular to a modular multi-layer sorting device. Background Technology

[0002] Logistics sorting equipment is a key component of the modern logistics industry, designed to quickly and accurately classify and distribute various types of goods. It mainly consists of a conveyor system, an identification system, and a sorting execution mechanism. During operation, goods are conveyed to the identification area via the conveyor system. The advanced identification system uses technologies such as barcode scanning and image recognition to quickly read the goods' information and classify them. Subsequently, the sorting execution mechanism, according to instructions, precisely pushes the goods to the corresponding sorting lanes.

[0003] The existing sorting equipment is highly integrated but lacks modular disassembly and assembly structures, resulting in poor overall convenience of inspection and maintenance, but it is highly practical. Utility Model Content

[0004] The purpose of this invention is to provide a modular multi-layer sorting device that can perform module assembly operations, making it easy to adjust according to actual needs and highly practical.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A modular multi-layer sorting device includes a first belt conveyor with multiple sorting modules fixedly installed on its side surface. Multiple second belt conveyors are arranged on the other side of the first belt conveyor, with each second belt conveyor corresponding to a sorting module on the first belt conveyor in terms of position and quantity. Multiple sorting modules are also fixedly installed on the side surface of the second belt conveyors. Multiple third belt conveyors are arranged on one side of the second belt conveyors, with each third belt conveyor corresponding to a sorting module on the second belt conveyor in terms of position and quantity. Multiple collection boxes are arranged on one side of the third belt conveyors, with each collection box corresponding to a sorting module on the third belt conveyor in terms of position and quantity.

[0007] By adopting the above technical solution, multi-level sorting operations can be performed, and flexible modular installation operations can be carried out. The installation is flexible and convenient, easy to adjust, and highly practical.

[0008] Furthermore, the sorting module includes a bracket, and a scanning camera is fixedly mounted on the upper end of the bracket.

[0009] By adopting the above technical solution, a scanning camera can be used to scan and identify object labels.

[0010] Furthermore, two lights are fixedly installed at the upper end of the bracket, and the two lights are symmetrically distributed on both sides of the scanning camera.

[0011] By adopting the above technical solution, the label sticker can be illuminated.

[0012] Furthermore, the side surface of the bracket is provided with mounting holes, and a cylinder is fixedly installed inside the mounting holes. The telescopic end of the cylinder is fixedly connected to a mounting plate. A hydraulic buffer rod is fixedly installed at each end of the mounting plate. A pusher is fixedly connected to the telescopic end of the hydraulic buffer rod. A rubber airbag is attached to the end face of the pusher.

[0013] By adopting the above technical solution, the cylinder can be used to push the materials to be sorted, and during the pushing process, an efficient buffering operation can be performed to avoid damage to the materials.

[0014] Furthermore, a roller conveyor is fixedly installed on the side surface of the first belt conveyor, and the roller conveyor corresponds to the position of the second belt conveyor.

[0015] By adopting the above technical solution, it is ensured that materials can be flexibly transferred to the second belt conveyor.

[0016] Furthermore, a guide seat is fixedly connected to the side surface of the third belt conveyor, and the guide seat corresponds to the position of the collection box.

[0017] By adopting the above technical solution, the stable transfer of materials is ensured.

[0018] In summary, the beneficial technical effects of this utility model are as follows:

[0019] 1. This utility model allows for sorting by using a first belt conveyor to transport items to be sorted, followed by a first sorting operation using multiple sorting modules on the first belt conveyor, then transferring the sorted items to a second belt conveyor for further transport, followed by a second sorting operation using sorting modules on the second belt conveyor, and finally transferring the sorted items to a third belt conveyor for further transport, followed by a third sorting operation using sorting modules on the third belt conveyor. This device can perform multi-layer sorting operations, and the entire sorting operation can be fully automated. During installation, the corresponding number of sorting modules can be selected as needed, and the sorting modules can be flexibly and conveniently installed on the side surface of the conveyor. This device can be modularly installed, with flexible installation and disassembly, and is easy to maintain and operate, making it highly practical.

[0020] 2. This utility model can scan the identification stickers of the conveyed materials using a scanning camera during material sorting, and then transmit the scanned information to the sorting system. The sorting system identifies the materials and, after identification, activates the corresponding cylinder. The cylinder extends, thereby driving the pusher frame to move. The pusher frame can effectively push the conveyed objects to the designated position. When pushing the objects, the hydraulic buffer rod and rubber airbag can effectively prevent the pusher frame from directly impacting the objects, which can effectively improve the protection coefficient of the objects and further improve the practicality. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This utility model Figure 1 Enlarged view of point A.

[0023] In the diagram: 1. First belt conveyor; 2. Sorting module; 3. Second belt conveyor; 4. Third belt conveyor; 5. Guide seat; 6. Collection box; 7. Roller conveyor; 8. Support frame; 9. Scanning camera; 10. Lighting lamp; 11. Cylinder; 12. Mounting plate; 13. Hydraulic buffer rod; 14. Pusher frame; 15. Rubber airbag. Detailed Implementation

[0024] The method of this utility model will be further described in detail below with reference to the accompanying drawings.

[0025] Reference Figure 1A modular multi-layer sorting device includes a first belt conveyor 1, with multiple sorting modules 2 fixedly mounted on its side surface. Multiple second belt conveyors 3 are located on the other side of the first belt conveyor 1, with each second belt conveyor 3 corresponding to a sorting module 2 on the first belt conveyor 1 in terms of position and quantity. Multiple sorting modules 2 are also fixedly mounted on the side surface of the second belt conveyors 3. Multiple third belt conveyors 4 are located on one side of the second belt conveyors 3, with each third belt conveyor 4 corresponding to a sorting module 2 on the second belt conveyors 3 in terms of position and quantity. Multiple collection boxes 6 are located on one side of the third belt conveyors 4, with each collection box 6 corresponding to a sorting module 2 on the third belt conveyor 4 in terms of position and quantity. During sorting, the first belt conveyor 1 can be used to collect samples from the sorting modules. The sorting process begins with the transport of sorted items. Multiple sorting modules 2 on the first belt conveyor 1 then perform the first sorting operation. The sorted items are transferred to the second belt conveyor 3, where they are transported again. The sorting modules 2 on the second belt conveyor 3 then perform the second sorting operation. The sorted items are transferred to the third belt conveyor 4, where they are transported again. The sorting modules 2 on the third belt conveyor 4 then perform the third sorting operation. This device can perform multi-layer sorting operations, and the entire sorting operation is fully automated. During installation, the appropriate number of sorting modules can be selected as needed, and the sorting modules 2 can be flexibly and conveniently installed on the side surface of the conveyor. The device allows for modular installation, flexible installation and disassembly, and easy maintenance, making it highly practical.

[0026] Reference Figure 1 , Figure 2The sorting module 2 includes a bracket 8. A scanning camera 9 is fixedly mounted on the upper end of the bracket 8. Two lights 10 are also fixedly mounted on the upper end of the bracket 8, symmetrically distributed on both sides of the scanning camera 9. Mounting holes are provided on the side surface of the bracket 8, and cylinders 11 are fixedly mounted inside the mounting holes. A mounting plate 12 is fixedly connected to the telescopic end of the cylinder 11. A hydraulic buffer rod 13 is fixedly mounted on each end of the mounting plate 12. A pusher frame 14 is fixedly connected to the telescopic end of the hydraulic buffer rod 13. Rubber is attached to the end face of the pusher frame 14. The airbag 15 allows the scanning camera 9 to scan the identification stickers on the conveyed materials during sorting. The scanned information is then transmitted to the sorting system for identification. After identification, the corresponding cylinder 11 is activated, extending and driving the pusher 14 to move. The pusher 14 can effectively push the conveyed objects to the designated position. When pushing the objects, the hydraulic buffer rod 13 and the rubber airbag 15 can effectively prevent the pusher 14 from directly impacting the objects, effectively improving the protection coefficient of the objects and further enhancing practicality.

[0027] Reference Figure 1 A roller conveyor 7 is fixedly installed on the side surface of the first belt conveyor 1, and the roller conveyor 7 corresponds to the position of the second belt conveyor 3. A guide seat 5 is fixedly connected to the side surface of the third belt conveyor 4, and the guide seat 5 corresponds to the position of the collection box 6. The roller conveyor 7 and the guide seat 5 can be used to conveniently transfer objects to a designated position, ensuring the stability of object transfer.

[0028] Working Principle: In use, the device is first installed at the designated location. Then, the first belt conveyor 1 transports the items to be sorted. Next, multiple sorting modules 2 on the first belt conveyor 1 perform the first sorting operation. The sorted items are transferred to the second belt conveyor 3, which then transports the items. The sorting modules 2 on the second belt conveyor 3 then perform the second sorting operation, transferring the sorted items to the third belt conveyor 4. The third belt conveyor 4 then transports the materials. Finally, the third belt conveyor... The sorting module 2 on the conveyor 4 performs a third sorting operation on the materials. This device can perform multi-level sorting operations. During sorting, the scanning camera 9 scans the identification sticker of the conveyed material, and then transmits the scanned information to the sorting system. The sorting system identifies the material and then activates the corresponding cylinder 11. The cylinder 11 extends, thereby driving the pusher 14 to move. The pusher 14 can effectively push the conveyed object to the designated position. When pushing the object, the hydraulic buffer rod 13 and the rubber airbag 15 can effectively prevent the pusher 14 from directly hitting the object, which can effectively improve the protection coefficient of the object.

[0029] The specific real-time examples described herein are preferred real-time examples of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A modular multi-layer sorting device, comprising a first belt conveyor (1), characterized in that: Multiple sorting modules (2) are fixedly installed on the side surface of the first belt conveyor (1). Multiple second belt conveyors (3) are provided on the other side of the first belt conveyor (1). The positions and quantities of the multiple second belt conveyors (3) correspond one-to-one with the sorting modules (2) on the first belt conveyor (1). Multiple sorting modules (2) are fixedly installed on the side surface of the second belt conveyor (3). Multiple third belt conveyors (4) are provided on one side of the second belt conveyor (3). The positions and quantities of the third belt conveyors (4) correspond one-to-one with the sorting modules (2) on the second belt conveyor (3). Multiple sorting modules (2) are fixedly installed on the side surface of the third belt conveyor (4). Multiple collection boxes (6) are provided on one side of the third belt conveyor (4). The positions and quantities of the collection boxes (6) correspond one-to-one with the sorting modules (2) on the third belt conveyor (4).

2. The modular multi-layer sorting device according to claim 1, characterized in that: The sorting module (2) includes a bracket (8), and a scanning camera (9) is fixedly installed on the upper end of the bracket (8).

3. A modular multi-layer sorting device according to claim 2, characterized in that: Two lights (10) are fixedly installed on the upper end of the bracket (8), and the two lights (10) are symmetrically distributed on both sides of the scanning camera (9).

4. A modular multi-layer sorting device according to claim 2, characterized in that: The bracket (8) has mounting holes on its side surface, and a cylinder (11) is fixedly installed inside the mounting holes. The telescopic end of the cylinder (11) is fixedly connected to a mounting plate (12). A hydraulic buffer rod (13) is fixedly installed at each end of the mounting plate (12). A pusher frame (14) is fixedly connected to the telescopic end of the hydraulic buffer rod (13). A rubber airbag (15) is pasted on the end face of the pusher frame (14).

5. A modular multi-layer sorting device according to claim 1, characterized in that: A roller conveyor (7) is fixedly installed on the side surface of the first belt conveyor (1), and the roller conveyor (7) corresponds to the position of the second belt conveyor (3).

6. A modular multi-layer sorting device according to claim 1, characterized in that: A guide seat (5) is fixedly connected to the side surface of the third belt conveyor (4), and the guide seat (5) corresponds to the position of the collection box (6).

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