Folding equipment for spring production and processing

Abstract

The utility model discloses folding equipment for spring production and processing, which comprises a working table, two supporting legs are symmetrically and fixedly mounted at the lower end of the working table, a first electric push rod is fixedly mounted at the upper end of the working table, a sliding plate is fixedly mounted at the telescopic end of the first electric push rod, and the sliding plate is in sliding connection with the working table. Two folding plates are symmetrically arranged on the side wall of the sliding plate; a positioning plate used for positioning a spring is fixedly installed at the upper end of the workbench, and a limiting mechanism used for limiting the position of the spring is arranged on the workbench. By means of the automatic design, rapid positioning, folding and secondary bending of the spring are achieved, production efficiency is greatly improved, and manual operation time is shortened.

Description

Technical Field

[0001] This utility model relates to the field of spring production and processing technology, and in particular to a folding device for spring production and processing. Background Technology

[0002] In the field of spring manufacturing, folding is an essential step in producing springs of specific shapes and sizes. Traditional spring folding often relies on manual labor or simple mechanical devices. Manual folding is not only inefficient but also makes it difficult to guarantee processing accuracy, and is easily affected by factors such as the operator's skill level and fatigue. Furthermore, manual operation also presents problems such as high labor intensity and poor working conditions, posing a threat to the physical and mental health of the operators.

[0003] While simple mechanical folding devices can improve production efficiency to some extent, their simple design and low control precision often make them unsuitable for processing high-precision springs. Furthermore, these simple devices often lack flexibility and versatility, making them difficult to adapt to the processing needs of springs of different sizes and shapes. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a folding device for spring production and processing. Through automated design, it achieves rapid positioning, folding, and secondary bending of springs, greatly improving production efficiency and reducing manual operation time.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A folding device for spring production and processing includes a workbench, two legs symmetrically fixedly installed at the lower end of the workbench, a first electric push rod fixedly installed at the upper end of the workbench, a sliding plate fixedly installed at the telescopic end of the first electric push rod, the sliding plate being slidably connected to the workbench, and two folding plates symmetrically arranged on the side wall of the sliding plate.

[0007] A positioning plate for spring positioning is fixedly installed at the upper end of the workbench, and a limiting mechanism for limiting the position of the spring is provided on the workbench.

[0008] The workbench is equipped with a bending mechanism for the secondary bending of the spring.

[0009] Preferably, the limiting mechanism includes two slide grooves formed on the upper end of the worktable, each slide groove having a screw rod inside, the two screw rods being coaxially fixed together by a rotating shaft, nuts being threaded onto the two screw rods, a limiting plate being fixedly installed at the upper end of the nuts, the limiting plate being slidably connected to the worktable, and a drive motor being fixedly installed on the side wall of the worktable, the drive motor being coaxially fixed with the screw rods.

[0010] Preferably, the threads on the two screws are arranged in opposite directions.

[0011] Preferably, the limiting plate is an L-shaped plate, and two symmetrical hollow reinforcing plates are fixedly installed on the limiting plate.

[0012] Preferably, the bending mechanism includes two protruding rods fixedly installed on the upper end of the workbench, a gantry frame fixedly installed on the upper end of the workbench, a second electric push rod fixedly installed on the upper end of the gantry frame, a pressure rod fixedly installed on the telescopic end of the second electric push rod, and two guide rods fixedly installed on the upper end of the pressure rod, the guide rods being slidably connected to the gantry frame.

[0013] Preferably, the pressure bar is located above the center of the two protruding bars.

[0014] This utility model has the following beneficial effects:

[0015] By combining electric push rods and drive motors, the springs can be quickly positioned, folded, and bent twice, which greatly improves production efficiency and reduces manual operation time.

[0016] The positioning plate and limiting mechanism can ensure the stability of the spring during the processing and avoid processing errors caused by positional deviation. By adjusting the position of the limiting plate, the equipment can adapt to the processing of springs of different sizes and shapes, enhancing the versatility and flexibility of the equipment.

[0017] The design of the folding plate and pressure bar, as well as the sliding connection of the guide rod, ensure the accuracy and consistency of the bending process, thereby improving the processing precision. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a folding device for spring production and processing proposed in this utility model;

[0019] Figure 2 This is a side view of a folding device for spring production and processing proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of a limiting plate for a folding device used in spring production and processing, as proposed in this utility model.

[0021] In the diagram: 1. Workbench, 2. Support legs, 3. Drive motor, 4. Slide, 5. Limiting plate, 6. Screw, 7. First electric push rod, 8. Slide plate, 9. Folding plate, 10. Positioning plate, 11. Protruding rod, 12. Pressure rod, 13. Guide rod, 14. Second electric push rod, 15. Gantry frame, 16. Nut. Detailed Implementation

[0022] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.

[0023] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the illustrations only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed by a folding device used for spring production and processing, and the layout of the components may also be more complex.

[0024] Some exemplary embodiments of the present invention have been described for illustrative purposes. It should be understood that the present invention may be implemented in other ways not specifically shown in the accompanying drawings.

[0025] Reference Figures 1-3 A folding device for spring production and processing includes a workbench 1, two legs 2 are symmetrically fixedly installed at the lower end of the workbench 1, a first electric push rod 7 is fixedly installed at the upper end of the workbench 1, a slide plate 8 is fixedly installed at the telescopic end of the first electric push rod 7, the slide plate 8 is slidably connected to the workbench 1, and two folding plates 9 are symmetrically arranged on the side wall of the slide plate 8.

[0026] A positioning plate 10 for spring positioning is fixedly installed on the upper end of the worktable 1. A limiting mechanism for limiting the position of the spring is provided on the worktable 1. The limiting mechanism includes two slide grooves 4 opened on the upper end of the worktable 1. Each of the two slide grooves 4 is provided with a screw 6. The threads on the two screws 6 are arranged in opposite directions. The two screws 6 are coaxially fixed together by a rotating shaft. Nuts 16 are threadedly connected to the two screws 6. A limiting plate 5 is fixedly installed on the upper end of the nut 16. The limiting plate 5 is an L-shaped plate with a polyurethane buffer pad 20 pasted on the inner side to avoid mechanical damage to the spring surface when clamped. Two symmetrical hollow reinforcing plates are fixedly installed on the limiting plate 5. The limiting plate 5 is slidably connected to the worktable 1. A drive motor 3 is fixedly installed on the side wall of the worktable 1. The drive motor 3 is coaxially fixed with the screws 6.

[0027] The workbench 1 is equipped with a bending mechanism for secondary bending of the spring. The bending mechanism includes two protruding rods 11 fixedly installed on the upper end of the workbench 1. The protruding rods 11 are detachable and are fixed to the workbench 1 by bolts, which makes it easy to replace the protruding rods 11 of different diameters to adapt to the processing of springs of various specifications. A gantry frame 15 is fixedly installed on the upper end of the workbench 1. A second electric push rod 14 is fixedly installed on the upper end of the gantry frame 15. A pressure rod 12 is fixedly installed on the telescopic end of the second electric push rod 14. The pressure rod 12 is located above the middle of the two protruding rods 11. Two guide rods 13 are fixedly installed on the upper end of the pressure rod 12. The guide rods 13 are slidably connected to the gantry frame 15.

[0028] Working principle:

[0029] The spring is first placed on the positioning plate 10 on the worktable 1 for initial positioning. The drive motor 3 is started, driving the screw 6, which is fixed coaxially with the spring, to rotate. Since the threads on the two screws 6 turn in opposite directions, when they rotate, they drive the two nuts 16 to move towards or away from each other in the slide groove 4, thereby driving the limiting plate 5 to move. This adjusts the position of the limiting plate 5, tightly clamping the spring between the positioning plate 10 and the limiting plate 5, ensuring the stability of the spring during subsequent processing.

[0030] Once the spring is securely clamped, the first electric push rod 7 is activated, pushing the slide plate 8, whose telescopic end is fixed, to slide on the worktable 1. As the slide plate 8 moves, the folding plate 9 will gradually approach and contact the spring, and then bend both sides of the spring.

[0031] After the initial folding is completed, if further bending is required, the second electric push rod 14 is activated to push the pressure rod 12, which is fixed at its telescopic end, downward. The pressure rod 12 is located above the middle of the two protruding rods 11. Therefore, when the pressure rod 12 moves down, it will contact and compress the already folded spring, causing it to bend a second time under the support of the two protruding rods 11, thus achieving the upward folding of the spring.

[0032] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented, for example, in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0033] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A folding device for spring production and processing, characterized in that: Includes a workbench (1), with two legs (2) symmetrically fixedly installed at the lower end of the workbench (1), and a first electric push rod (7) fixedly installed at the upper end of the workbench (1). A slide plate (8) is fixedly installed at the telescopic end of the first electric push rod (7), and the slide plate (8) is slidably connected to the workbench (1). Two folding plates (9) are symmetrically arranged on the side wall of the slide plate (8). The upper end of the workbench (1) is fixedly installed with a positioning plate (10) for spring positioning, and the workbench (1) is provided with a limiting mechanism for limiting the position of the spring. The workbench (1) is equipped with a bending mechanism for the secondary bending of the spring.

2. The folding device for spring production and processing according to claim 1, characterized in that, The limiting mechanism includes two slides (4) on the upper end of the workbench (1). Each of the two slides (4) is provided with a screw (6). The two screws (6) are coaxially fixed together by a rotating shaft. Nuts (16) are threaded onto the two screws (6). A limiting plate (5) is fixedly installed on the upper end of the nut (16). The limiting plate (5) is slidably connected to the workbench (1). A drive motor (3) is fixedly installed on the side wall of the workbench (1). The drive motor (3) is coaxially fixed with the screws (6).

3. A folding device for spring production and processing according to claim 2, characterized in that, The threads on the two screws (6) are arranged in opposite directions.

4. A folding device for spring production and processing according to claim 2, characterized in that, The limiting plate (5) is an L-shaped plate, and two symmetrical hollow reinforcing plates are fixedly installed on the limiting plate (5).

5. A folding device for spring production and processing according to claim 1, characterized in that, The bending mechanism includes two protruding rods (11) fixedly installed on the upper end of the workbench (1). A gantry frame (15) is fixedly installed on the upper end of the workbench (1). A second electric push rod (14) is fixedly installed on the upper end of the gantry frame (15). A pressure rod (12) is fixedly installed on the telescopic end of the second electric push rod (14). Two guide rods (13) are fixedly installed on the upper end of the pressure rod (12). The guide rods (13) are slidably connected to the gantry frame (15).

6. A folding device for spring production and processing according to claim 5, characterized in that, The pressure bar (12) is located above the center of the two protruding bars (11).

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