Electric spark three-axis cutting device

Abstract

The utility model discloses an electric spark three-axis cutting device, and relates to the field of electric spark cutting devices, the electric spark three-axis cutting device comprises a machine base, one side of the top of the machine base is connected with a shaft seat support, both sides of the shaft seat support are connected with take-up and pay-off spool seats, and the center of one side of each take-up and pay-off spool seat is movably connected with a spool. One side of the top of the shaft seat support is connected with a wire arranging guide wheel, and one side of the top of the shaft seat support is also connected with two transition guide wheels. The X-direction guide rail motor and the Y-direction guide rail motor are started through an external power supply, so that the tool table can be driven to move in a horizontal or vertical plane, the effect of conveniently adjusting the position of the tool table is achieved, workers can conveniently adjust the position of the tool table, and the working efficiency is improved. And therefore, different parts of the workpiece placed on the tool table can be conveniently cut, and the machining efficiency of the workpiece is improved to a certain extent.

Description

Technical Field

[0001] This utility model relates to the field of electrical discharge cutting devices, specifically a three-axis electrical discharge cutting device. Background Technology

[0002] An electrical discharge cutting device is a machine that uses the principle of electric spark discharge to process metal. It is mainly used to cut conductive materials. Its working principle is to generate high temperature through spark discharge between the electrode and the workpiece, so as to melt or oxidize the workpiece material, thereby achieving precise cutting.

[0003] The three-axis EDM machine is one of many types of EDM machines. It is automated through computer control to complete complex and precise EDM machining. In the actual machining process, the computer issues instructions to control the EDM according to the input program, realizing single-axis or multi-axis CNC machining. With its high precision, high efficiency and flexibility, the three-axis EDM machine has become one of the essential pieces of equipment in modern manufacturing.

[0004] Traditional three-axis EDM machines have cumbersome wire cutting roller height adjustment operations, making it difficult for operators to quickly adjust the roller height. This hinders the operator's ability to quickly adjust the wire tension for cutting the workpiece, thus impairing practical use. Furthermore, the tooling table position adjustment of traditional three-axis EDM machines is also complex, preventing operators from easily adjusting the table position and hindering convenient cutting of different parts of the workpiece, thereby reducing processing efficiency. Utility Model Content

[0005] Based on this, the purpose of this utility model is to provide a three-axis EDM cutting device to solve the technical problems of the cumbersome operation of adjusting the height of the wire cutting roller and the complicated operation of adjusting the position of the tooling table in the existing three-axis EDM cutting devices.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a three-axis EDM cutting device, comprising a base, a shaft support bracket connected to one side of the top of the base, wire take-up and untake-up shaft supports connected to both sides of the shaft support bracket, and I-beam wheels movably connected to the center of one side of each of the two wire take-up and untake-up shaft supports, a wire guide wheel connected to one side of the top of the shaft support bracket, and two transition guide wheels also connected to one side of the top of the shaft support bracket, a cutting roller fixing seat provided on one side of the shaft support bracket, wire cutting rollers movably connected to one side of the cutting roller fixing seat near the upper and lower sides, and an upper conductive rod and a lower conductive rod respectively connected to one side of the cutting roller fixing seat near the upper and lower sides, a wire guide roller provided on one side of the cutting roller fixing seat, and the right side of the wire guide roller movably connected to one side of the cutting roller fixing seat near the center, a lifting arm connected to the top of one side of the cutting roller fixing seat, and a metering guide wheel movably connected to the top of one side of the lifting arm.

[0007] By adopting the above technical solution, the height of the two wire cutting rollers can be quickly adjusted, and the position of the tooling table can also be easily adjusted.

[0008] The present invention is further configured such that an X-axis guide rail slide is movably connected to one side of the top of the base, and a Y-axis guide rail slide is movably connected to the top of the X-axis guide rail slide. A connecting groove is provided near the center of the top of the inner cavity of the Y-axis guide rail slide, and a tooling table is connected to the inner cavity of the connecting groove.

[0009] By adopting the above technical solution, it is convenient for staff to adjust the position of the tooling table, thereby facilitating the cutting of different parts of the workpiece placed on the tooling table.

[0010] The present invention is further configured such that an X-axis guide rail motor is provided on one side of the X-axis guide rail slide, and one side of the X-axis guide rail motor is connected to the center of one side of the X-axis guide rail slide; a Y-axis guide rail motor is provided on one side of the Y-axis guide rail slide, and one side of the Y-axis guide rail slide is connected to the center of one side of the Y-axis guide rail slide.

[0011] By adopting the above technical solution, the X-axis guide rail motor or the Y-axis guide rail motor can quickly drive the tooling table to move in a horizontal or vertical plane when energized.

[0012] The present invention is further configured such that a lifting column is connected to one side of the lifting arm, and the bottom of the lifting column is connected to one side of the top of the base. A tension guide wheel is provided on one side of the lifting column, and the rear end of the tension guide wheel is connected to one side of the center of the lifting column.

[0013] By adopting the above technical solution, it is convenient for workers to quickly adjust the height of the two wire cutting rollers, thereby facilitating the quick adjustment of the wire tension on the two wire cutting rollers to cut the workpiece.

[0014] The present invention is further configured such that a lifting control motor is provided at the top of the lifting column, and the bottom of the lifting control motor is connected to the center of the top of the lifting column.

[0015] By adopting the above technical solution, the lifting control motor can quickly drive the lifting arm to move up or down when it is powered on.

[0016] The present invention is further configured such that a cable guide slide is connected to one side of the top of the bearing bracket, and two cable guide wheels are connected to one side of the cable guide slide. A cable guide slide is provided on one side of the cable guide slide, and one side of the cable guide slide is connected to the center of one side of the cable guide slide.

[0017] By adopting the above technical solution, the working distance between the two cable guide wheels connected to the cable guide slide can be adjusted, which is beneficial for the two cable guide wheels to perform better guiding work.

[0018] The present invention is further configured such that a connecting shaft is connected to the center of the rear end of the meter guide wheel and the center of the rear side of the two wire cutting rollers; a rotating hole is provided at the center of one side of the inner cavity of the lifting arm and near the upper and lower sides of one side of the inner cavity of the cutting roller fixing seat; several connecting shafts pass through the inner cavities of adjacent rotating holes and are connected to traction synchronous pulleys; a traction synchronous pulley is also provided at the bottom of one side of the cutting roller fixing seat; a traction synchronous belt is fitted on each of the two adjacent traction synchronous pulleys, and the two adjacent traction synchronous pulleys are connected by an adjacent traction synchronous belt.

[0019] By adopting the above technical solution, the two traction synchronous pulleys at the center can drive the two wire cutting rollers to rotate, thereby winding the wires on the two I-beam pulleys onto the wire guide rollers and the two wire cutting rollers to form a triangular wire harness structure.

[0020] In summary, the present invention has the following main advantages:

[0021] 1. This utility model moves the lifting arm up or down, which in turn moves the two wire cutting rollers up or down via the cutting roller fixing seat. This achieves the effect of quickly adjusting the height of the two wire cutting rollers, so that the operator can quickly adjust the working height of the two wire cutting rollers. This facilitates the operator to quickly adjust the wire tension on the two wire cutting rollers to cut the workpiece, thus benefiting practical use.

[0022] 2. This utility model uses an external power source to start the X-axis guide rail motor and the Y-axis guide rail motor, which can drive the tooling table to move in a horizontal or vertical plane. This achieves the effect of conveniently adjusting the position of the tooling table, so that the operator can easily adjust the position of the tooling table, thereby facilitating the cutting of different parts of the workpiece placed on the tooling table, and thus improving the processing efficiency of the workpiece to a certain extent. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0024] Figure 2 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0025] Figure 3 This is a partial rear-view three-dimensional structural diagram of the lifting arm component of this utility model;

[0026] Figure 4 This is a partial unfolded three-dimensional structural diagram of the component bearing support of this utility model.

[0027] In the diagram: 1. Machine base; 2. Y-axis guide rail slide; 3. Y-axis guide rail motor; 4. Shaft support bracket; 5. Tension guide wheel; 6. Lifting control motor; 7. Lifting column; 8. Lifting arm; 9. Metering guide wheel; 10. Upper conductive rod; 11. Wire cutting roller; 12. Wire guide roller; 13. Lower conductive rod; 14. Cutting roller fixing seat; 15. Tooling table; 16. X-axis guide rail slide; 17. X-axis guide rail motor; 18. Wire laying slide seat; 19. Wire laying slide; 20. Take-up and unload spool seat; 21. I-beam wheel; 22. Wire laying guide wheel; 23. Transition guide wheel; 24. Traction synchronous belt pulley; 25. Traction synchronous belt. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0029] The embodiments of this utility model will be described below based on its overall structure.

[0030] A three-axis electrical discharge machining (EDM) device, such as Figures 1-4 As shown, the machine includes a base 1, a shaft support bracket 4 connected to one side of the top of the base 1, wire take-up and unwinding shafts 20 connected to both sides of the shaft support bracket 4, and I-beam wheels 21 movably connected to the center of one side of each of the two wire take-up and unwinding shafts 20. A wire guide wheel 22 is connected to one side of the top of the shaft support bracket 4, and two transition guide wheels 23 are also connected to one side of the top of the shaft support bracket 4. A cutting roller fixing seat 14 is provided on one side of the shaft support bracket 4. Wire cutting rollers 11 are movably connected to one side of the cutting roller fixing seat 14 near the upper and lower sides, and an upper conductive rod 10 and a lower conductive rod 13 are respectively connected to one side of the cutting roller fixing seat 14 near the upper and lower sides. A wire guide roller 12 is provided on one side of the cutting roller fixing seat 14, and the right side of the wire guide roller 12 is movably connected to one side of the cutting roller fixing seat 14 near the center. A lifting arm 8 is connected to the top of one side of the cutting roller fixing seat 14, and a meter counting guide wheel 9 is movably connected to the top of one side of the lifting arm 8.

[0031] When the operator wants to use the EDM triaxial cutting device to cut a workpiece, the operator starts the wire guide slide 19 through an external power supply. This allows adjustment of the working distance between the two wire guide rollers 22 connected to the wire guide slide base 18, facilitating better guidance of the two wire guide rollers 22. After the working distance between the two wire guide rollers 22 connected to the two wire guide slide bases 18 is adjusted, the operator winds one end of the wire wound on the I-beam spool 21 around the adjacent wire guide rollers 22, the transition guide roller 23, and the meter guide roller 9 from both sides. At the same time, the wire on the rear side is wound around the bottom of the tension guide roller 5. When the two wire guide rollers 22 are in place, the operator starts the wire guide slide 19 through an external power supply. This allows the operator to adjust the working distance between the two wire guide rollers 22 and the wire guide roller 2 ... After one end of the wire on the I-beam 21 is passed around the two metering guide rollers 9, the worker then passes one end of the wire on the two I-beam 21 around the wire guide roller 12. Simultaneously, one end of the wire on the two I-beam 21 passes around the bottom of the wire cutting roller 11 and partially winds it onto the top wire cutting roller 11. Once the wire on the two I-beam 21 is partially wound onto the top wire cutting roller 11, the worker uses a drive device to rotate the upper and lower traction timing pulleys 24, thereby rotating the two wire cutting rollers 11. This process winds the wire on the two I-beam 21 onto the wire. A triangular wire harness structure is formed on the wire guide roller 12 and the two wire cutting rollers 11. When the wires on the two I-beam rollers 21 are wound around the wire guide roller 12 and the two wire cutting rollers 11, the operator places the workpiece on the fixture table 15. Then, the operator activates the upper conductive rod 10 and the lower conductive rod 13 through an external power supply. This causes the upper conductive rod 10 and the lower conductive rod 13 to discharge onto the triangular wire harness structure wound on the wire guide roller 12 and the two wire cutting rollers 11. The high temperature generated by the discharge melts or oxidizes the workpiece placed on the fixture table 15, thereby achieving precise cutting. At the same time, the workpiece placed on the fixture table 15 must be... When cutting different parts of the workpiece on the fixture table 15, the operator starts the X-axis guide rail motor 17 and the Y-axis guide rail motor 3 through an external power supply. This allows the workpiece placed on the fixture table 15 to move in a horizontal or vertical plane, thus enabling the cutting of different parts of the workpiece. At the same time, when the operator needs to adjust the height of the wire cutting rollers 11, the operator starts the lifting control motor 6 through an external power supply. This quickly moves the two wire cutting rollers 11 up or down, thus quickly adjusting the wire tension on the two wire cutting rollers 11 to cut the workpiece.

[0032] like Figure 1 and Figure 3As shown, the center of the rear end of the meter guide wheel 9 and the center of the rear side of the two wire cutting rollers 11 are connected to a shaft. The center of one side of the inner cavity of the lifting arm 8 and the center of one side of the inner cavity of the cutting roller fixing seat 14 near the upper and lower sides are provided with rotating holes. Several shafts pass through the inner cavities of adjacent rotating holes and are connected to traction synchronous pulleys 24. A traction synchronous pulley 24 is also provided at the bottom of one side of the cutting roller fixing seat 14. A traction synchronous belt 25 is fitted on each of the two adjacent traction synchronous pulleys 24, and the two adjacent traction synchronous pulleys 24 are connected by the transmission of the adjacent traction synchronous belt 25.

[0033] When the worker winds a portion of the wires on the two I-beams 21 onto the top wire cutting roller 11, the worker then drives the upper and lower traction timing pulleys 24 to rotate via a drive device. This causes the two upper and lower traction timing pulleys 24 to rotate synchronously via two adjacent traction timing belts 25, which in turn causes the two central traction timing pulleys 24 to rotate. Consequently, the two central traction timing pulleys 24 drive the two wire cutting rollers 11 to rotate, thus winding the wires on the two I-beams 21 onto the wire guide roller 12 and the two wire cutting rollers 11 to form a triangular wire harness structure.

[0034] like Figure 1 and Figure 2 As shown, a cable tray seat 18 is connected to one side of the top of the bearing bracket 4, and two cable guide wheels 22 are connected to one side of the cable tray seat 18. A cable tray 19 is provided on one side of the cable tray seat 18, and one side of the cable tray 19 is connected to the center of one side of the cable tray seat 18.

[0035] When the operator needs to adjust the working distance between the two cable guide wheels 22 connected to the two cable slide bases 18, the operator starts the cable slide 19 through an external power supply. This allows the two cable guide wheels 22 connected to the cable slide base 18 to move to the sides or close inwards, thereby adjusting the working distance between the two cable guide wheels 22 connected to the cable slide base 18 and facilitating better guidance of the two cable guide wheels 22.

[0036] like Figure 1 As shown, a lifting column 7 is connected to one side of the lifting arm 8, and the bottom of the lifting column 7 is connected to one side of the top of the base 1. A tension guide wheel 5 is provided on one side of the lifting column 7, and the rear end of the tension guide wheel 5 is connected to one side of the center of the lifting column 7.

[0037] When the operator needs to adjust the height of the wire cutting rollers 11, the operator starts the lifting control motor 6 via an external power source. When powered on, the lifting control motor 6 drives the lifting arm 8 to move up or down. As the lifting arm 8 moves up or down, it drives the two wire cutting rollers 11 to move up or down via the cutting roller fixing seat 14. This achieves a quick adjustment of the height of the two wire cutting rollers 11, allowing the operator to easily adjust the wire tension on the two wire cutting rollers 11 for cutting the workpiece, thus facilitating practical use.

[0038] like Figure 1 As shown, a lifting control motor 6 is installed at the top of the lifting column 7, and the bottom of the lifting control motor 6 is connected to the center of the top of the lifting column 7.

[0039] The staff can start the lifting control motor 6 by connecting an external power source, so that the lifting control motor 6 can quickly drive the lifting arm 8 to move up or down when it is powered on.

[0040] like Figure 1 As shown, an X-axis guide rail slide 16 is movably connected to one side of the top of the machine base 1, and a Y-axis guide rail slide 2 is movably connected to the top of the X-axis guide rail slide 16. A connecting groove is provided near the center of the top of the inner cavity of the Y-axis guide rail slide 2, and a tooling table 15 is connected to the inner cavity of the connecting groove.

[0041] When the operator needs to adjust the position of the fixture table 15 to cut different parts of the workpiece, the operator starts the X-axis guide rail motor 17 and the Y-axis guide rail motor 3 through an external power supply. This allows the fixture table 15 to move in a horizontal or vertical plane, thus facilitating the adjustment of its position. This makes it easier for the operator to cut different parts of the workpiece placed on the fixture table 15, thereby improving the processing efficiency of the workpiece to a certain extent.

[0042] like Figure 1 As shown, an X-axis guide rail motor 17 is provided on one side of the X-axis guide rail slide 16, and one side of the X-axis guide rail motor 17 is connected to the center of one side of the X-axis guide rail slide 16. A Y-axis guide rail motor 3 is provided on one side of the Y-axis guide rail slide 2, and one side is connected to the center of one side of the Y-axis guide rail slide 2.

[0043] The operator can start the X-axis guide rail motor 17 or the Y-axis guide rail motor 3 by connecting an external power source, so that the X-axis guide rail motor 17 or the Y-axis guide rail motor 3 can quickly move the tooling table 15 in the horizontal or vertical plane when powered on.

[0044] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A three-axis electrical discharge machining (EDM) device, comprising a base (1), characterized in that: The base (1) is connected to a shaft support bracket (4) on one side of its top. Both sides of the shaft support bracket (4) are connected to take-up and untake-up shaft supports (20). I-beam wheels (21) are movably connected to the center of one side of each of the two take-up and untake-up shaft supports (20). A wire guide wheel (22) is connected to one side of the top of the shaft support bracket (4). Two transition guide wheels (23) are also connected to one side of the top of the shaft support bracket (4). A cutting roller fixing seat (14) is provided on one side of the shaft support bracket (4). The cutting roller fixing seat (14) is movable near the top and bottom sides on one side. A wire cutting roller (11) is connected, and an upper conductive rod (10) and a lower conductive rod (13) are respectively connected to one side of the cutting roller fixing seat (14) near the upper and lower sides. A wire guide roller (12) is provided on one side of the cutting roller fixing seat (14), and the right side of the wire guide roller (12) is movably connected to one side of the cutting roller fixing seat (14) near the center. A lifting arm (8) is connected to the top of one side of the cutting roller fixing seat (14), and a meter guide roller (9) is movably connected to the top of one side of the lifting arm (8).

2. The three-axis EDM cutting device according to claim 1, characterized in that: The base (1) is movably connected to an X-axis guide rail slide (16) on one side of its top, and the top of the X-axis guide rail slide (16) is movably connected to a Y-axis guide rail slide (2). The top of the inner cavity of the Y-axis guide rail slide (2) is provided with a connecting groove near the center, and the inner cavity of the connecting groove is connected to a tooling table (15).

3. The three-axis EDM cutting device according to claim 2, characterized in that: An X-axis guide rail motor (17) is provided on one side of the X-axis guide rail slide (16), and one side of the X-axis guide rail motor (17) is connected to the center of one side of the X-axis guide rail slide (16). A Y-axis guide rail motor (3) is provided on one side of the Y-axis guide rail slide (2), and one side of the Y-axis guide rail slide (2) is connected to the center of one side of the Y-axis guide rail slide (2).

4. The three-axis EDM cutting device according to claim 1, characterized in that: The lifting arm (8) is connected to a lifting column (7) on one side, and the bottom of the lifting column (7) is connected to the top side of the base (1). The lifting column (7) is provided with a tension guide wheel (5) on one side, and the rear end of the tension guide wheel (5) is connected to the center side of the lifting column (7).

5. The three-axis EDM cutting device according to claim 4, characterized in that: The top of the lifting column (7) is provided with a lifting control motor (6), and the bottom of the lifting control motor (6) is connected to the center of the top of the lifting column (7).

6. The three-axis EDM cutting device according to claim 1, characterized in that: The top side of the bearing bracket (4) is connected to a cable slide seat (18), and two cable guide wheels (22) are connected to one side of the cable slide seat (18). A cable slide (19) is provided on one side of the cable slide seat (18), and one side of the cable slide (19) is connected to the center of one side of the cable slide seat (18).

7. The three-axis EDM cutting device according to claim 1, characterized in that: The rear center of the meter guide wheel (9) and the rear center of the two wire cutting rollers (11) are connected to a shaft. The center of one side of the inner cavity of the lifting arm (8) and the inner side of the inner cavity of the cutting roller fixing seat (14) are provided with rotating holes. Several shafts pass through the inner cavities of adjacent rotating holes and are connected to traction synchronous pulleys (24). A traction synchronous pulley (24) is also provided at the bottom of one side of the cutting roller fixing seat (14). A traction synchronous belt (25) is fitted on each of the two adjacent traction synchronous pulleys (24), and the two adjacent traction synchronous pulleys (24) are connected by the transmission of the adjacent traction synchronous belts (25).

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