Operating bed for welding processing of photovoltaic support

Abstract

The utility model relates to the technical field of photovoltaic support welding, in particular to an operation bed for photovoltaic support welding processing, which comprises a bottom plate, a sliding material carrying table, a supporting column and a top plate, and electric sliding rails are mounted on two sides of the top of the bottom plate through supporting vertical plates. A sliding carrying table is arranged between the electric sliding rails, a welding table is mounted at the top of the sliding carrying table through screws, a positioning plate is welded to one side of the top of the welding table, horizontal electric cylinders are mounted at the two ends of the outer side of the positioning plate through mounting bases, and output shafts of the horizontal electric cylinders penetrate through the positioning plate and are connected with pushing blocks through connecting discs; a storage groove is formed in the other side of the top of the welding table, and a top plate is mounted at the top of the bottom plate and located on the outer side of the supporting vertical plate through supporting columns. The operation bed for welding processing of the photovoltaic support facilitates automatic feeding and discharging, and welding slag and metal residues generated by welding at the top of the welding table can be automatically pushed into the storage groove to be collected in a centralized mode.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic bracket welding technology, specifically to an operating bed for photovoltaic bracket welding processing. Background Technology

[0002] The photovoltaic bracket welding machine is a specialized equipment platform designed and configured to improve welding efficiency, ensure welding quality, and facilitate operation. The frame is typically welded from robust steel to ensure overall structural stability and load-bearing capacity. The worktable is the main area for placing the photovoltaic brackets to be welded, and its surface undergoes special treatment to enhance wear resistance and corrosion resistance.

[0003] The operating bed used for photovoltaic bracket welding is not convenient for automatic feeding and discharging, and cannot automatically push the welding slag and metal residue generated on the top of the welding table into the storage tank for centralized collection. Summary of the Invention

[0004] To address the problems in the existing technology, this utility model provides an operating bed for photovoltaic bracket welding processing. The operating bed for photovoltaic bracket welding processing is convenient for automatic feeding and discharging, and can automatically push the welding slag and metal residue generated at the top of the welding table into the storage tank for centralized collection.

[0005] The technical solution adopted by this utility model to solve its technical problem is an operating bed for photovoltaic bracket welding processing, including a base plate, a sliding loading platform, a support column and a top plate. Electric slide rails are installed on both sides of the top of the base plate through support vertical plates. A sliding loading platform is arranged between the electric slide rails, and a welding table is installed on the top of the sliding loading platform through screws. A positioning plate is welded to one side of the top of the welding table, and horizontal electric cylinders are installed on both outer ends of the positioning plate through mounting seats. The output shaft of the horizontal electric cylinder passes through the positioning plate and is connected to the push block through the connecting plate.

[0006] A storage slot is provided on the other side of the top of the welding station. A top plate is installed on the top of the base plate and outside the supporting vertical plate via a support column. An XY displacement platform is installed on the bottom of the top plate via screws, and a vertical electric cylinder is installed on the bottom drive end of the XY displacement platform via a mounting base. A mechanical gripper is installed on the output shaft of the vertical electric cylinder via a mounting base.

[0007] By adopting the above technical solution, the operating bed used for photovoltaic bracket welding processing is easy to feed and discharge automatically, and can automatically push the welding slag and metal residue generated by welding on the top of the welding table into the storage tank for centralized collection.

[0008] Specifically, a PLC controller is mounted on one end of the top plate by screws, and the output terminal of the PLC controller is electrically connected to the input terminal of the XY displacement platform by wires.

[0009] By adopting the above technical solution, the output stroke of the XY displacement platform is automatically controlled by the PLC controller, which makes it easy to move the welding gun held by the mechanical gripper to different positions.

[0010] Specifically, a brakeable omnidirectional wheel is bolted to the bottom corner of the base plate.

[0011] Specifically, electric sliders are installed on both sides of the sliding loading platform by screws, and the electric sliders are located inside the electric slide rail.

[0012] By adopting the above technical solution, the electric slide rail and electric slider facilitate the automatic sliding of the sliding material platform into and out of the welding station.

[0013] Specifically, the pusher block is made of polytetrafluoroethylene material and is located on top of the welding table.

[0014] The beneficial effects of this utility model are:

[0015] This utility model describes an operating bed for photovoltaic bracket welding. It utilizes brakeable universal wheels to easily move the entire welding operation bed to a designated position. Electric slide rails and electric sliders facilitate the automatic sliding of the material loading platform out of the welding station. The photovoltaic bracket to be welded is placed on top of the welding platform, and the loaded welding platform automatically slides to the welding station. Mechanical grippers facilitate the holding of the welding torch. A PLC controller automatically controls the output stroke of the XY displacement platform, allowing the welding torch held by the mechanical grippers to be moved to different positions. During the welding process, it is convenient to complete the welding of strip welds in one go.

[0016] The present invention describes an operating bed for photovoltaic bracket welding. After welding, the sliding loading platform can be automatically slid out for easy unloading. After unloading, the power supply of the horizontal electric cylinder is turned on, and the horizontal electric cylinder drives the pusher block to move to one side, so as to automatically push the welding slag and metal residue generated at the top of the welding table into the storage tank for centralized collection. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a bottom view of the present invention;

[0020] Figure 3 This utility model Figure 1 A schematic diagram of the structure at point A.

[0021] In the diagram: 1. Horizontal electric cylinder; 2. Supporting vertical plate; 3. Sliding loading platform; 4. Base plate; 5. Brakeable omnidirectional wheel; 6. Electric slide rail; 7. Mechanical gripper; 8. Storage tank; 9. Support column; 10. Top plate; 11. Vertical electric cylinder; 12. XY displacement platform; 13. PLC controller; 14. Push block; 15. Positioning plate; 16. Welding table; 17. Electric slider. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] To facilitate automatic feeding and discharging of the operating bed used for photovoltaic bracket welding, welding slag and metal residue generated at the top of the welding table 16 can be automatically pushed into the storage tank 8 for centralized collection. Figure 1-3 As shown, the operating bed for photovoltaic bracket welding processing according to the present invention includes a base plate 4, a sliding loading platform 3, a support column 9 and a top plate 10. Electric slide rails 6 are installed on both sides of the top of the base plate 4 through support vertical plates 2. The sliding loading platform 3 is arranged between the electric slide rails 6, and a welding table 16 is installed on the top of the sliding loading platform 3 by screws. A positioning plate 15 is welded to one side of the top of the welding table 16, and horizontal electric cylinders 1 are installed on both outer ends of the positioning plate 15 through mounting seats. The output shaft of the horizontal electric cylinder 1 passes through the positioning plate 15 and is connected to the pusher block 14 through the connecting plate.

[0024] A storage slot 8 is provided on the other side of the top of the welding table 16. A top plate 10 is installed on the top of the base plate 4 and outside the supporting vertical plate 2 via a support column 9. An XY displacement platform 12 is installed on the bottom of the top plate 10 via screws, and a vertical electric cylinder 11 is installed on the bottom drive end of the XY displacement platform 12 via a mounting base. A mechanical gripper 7 is installed on the output shaft of the vertical electric cylinder 11 via a mounting base.

[0025] When in use, the operating bed for photovoltaic bracket welding is easy to feed and discharge automatically, and can automatically push the welding slag and metal residue generated by welding on the top of the welding table 16 into the storage tank 8 for centralized collection.

[0026] For example, such as Figure 1 As shown, the present invention also includes a PLC controller 13 mounted on one end of the top plate 10 by screws, and the output terminal of the PLC controller 13 is electrically connected to the input terminal of the XY displacement platform 12 by wires.

[0027] In use, the output stroke of the XY displacement platform 12 is automatically controlled by the PLC controller 13, which makes it easy to move the welding gun held by the mechanical gripper 7 to different positions.

[0028] For example, such as Figure 1 As shown, the present invention also includes a brakeable universal wheel 5 bolted to the bottom corner of the base plate 4.

[0029] When in use, the brakeable casters 5 facilitate the movement of the workbench for overall welding processing to a designated position.

[0030] For example, such as Figure 1 , 3 As shown, the present invention also includes electric sliders 17 mounted on both sides of the sliding loading platform 3 by screws, and the electric sliders 17 are located inside the electric slide rail 6.

[0031] In use, the electric slide rail 6 and electric slider 17 facilitate the automatic sliding of the sliding material platform 3 into and out of the welding station.

[0032] For example, such as Figure 1 As shown, the present invention also includes a pusher block 14 specifically made of polytetrafluoroethylene material and the pusher block 14 is located on top of the welding table 16.

[0033] During use, it facilitates the automatic pushing of welding slag and metal residue generated from welding at the top of the welding station 16 into the storage tank 8.

[0034] When in use, the present invention utilizes the brakeable universal wheels 5 to facilitate the movement of the overall welding processing operating bed to the designated position, and utilizes the electric slide rails 6 and electric sliders 17 to facilitate the automatic sliding of the sliding material loading table 3 out of the welding station, placing the photovoltaic bracket to be welded on the top of the welding table 16, and automatically sliding the loaded welding table 16 to the welding station.

[0035] The mechanical gripper 7 is used to hold the welding gun. The PLC controller 13 automatically controls the output stroke of the XY displacement platform 12, which makes it easy to move the welding gun held by the mechanical gripper 7 to different positions, and facilitates the one-time welding of the strip weld during the welding process.

[0036] After welding is completed, the sliding loading platform 3 can be automatically slid out for easy unloading. After unloading, the power supply of the horizontal electric cylinder 1 is turned on, and the horizontal electric cylinder 1 drives the pusher block 14 to move to one side, so that the welding slag and metal residue generated by welding on the top of the welding platform 16 can be automatically pushed into the storage tank 8 for centralized collection.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A working bed for welding photovoltaic brackets, characterized in that, The system includes a base plate (4), a sliding loading platform (3), a support column (9), and a top plate (10). Electric slide rails (6) are installed on both sides of the top of the base plate (4) via support vertical plates (2). A sliding loading platform (3) is provided between the electric slide rails (6), and a welding table (16) is installed on the top of the sliding loading platform (3) via screws. A positioning plate (15) is welded to one side of the top of the welding table (16), and horizontal electric cylinders (1) are installed on both outer ends of the positioning plate (15) via mounting seats. The output shaft of the horizontal electric cylinder (1) passes through the positioning plate (15) and is connected to the pusher block (14) via a connecting plate. A storage slot (8) is provided on the other side of the top of the welding table (16). A top plate (10) is installed on the top of the base plate (4) and outside the support vertical plate (2) via a support column (9). An XY displacement platform (12) is installed on the bottom of the top plate (10) via screws. A vertical electric cylinder (11) is installed on the bottom drive end of the XY displacement platform (12) via a mounting seat. A mechanical gripper (7) is installed on the output shaft of the vertical electric cylinder (11) via a mounting seat.

2. The operating bed for photovoltaic bracket welding processing according to claim 1, characterized in that, One end of the top plate (10) is fitted with a PLC controller (13) by screws, and the output end of the PLC controller (13) is electrically connected to the input end of the XY displacement platform (12) by wires.

3. The operating bed for photovoltaic bracket welding processing according to claim 1, characterized in that, Brake-operated casters (5) are bolted to the bottom corner of the base plate (4).

4. The operating bed for photovoltaic bracket welding processing according to claim 1, characterized in that, Electric sliders (17) are installed on both sides of the sliding loading platform (3) by screws, and the electric sliders (17) are located inside the electric slide rail (6).

5. The operating bed for photovoltaic bracket welding processing according to claim 1, characterized in that, The pusher block (14) is specifically made of polytetrafluoroethylene material and is located on top of the welding table (16).

Images