Dust-free device for rapidly and accurately cutting aerated block

Abstract

The utility model discloses a dust-free device for rapidly and accurately cutting aerated blocks, the four corners of the top of a bottom cutting table are detachably connected with a top frame through connecting square pipes, a hydraulic cylinder is installed in the middle of the inner side of the top frame, and the telescopic end of the bottom of the hydraulic cylinder is fixedly connected with a cutting tool apron; the bearing table can slide on the bottom cutting table in a sliding mode through the sliding rail and the rail groove, the positions of the bearing table and the aerated block placed on the inner side of the bearing table can be conveniently and rapidly adjusted, the bearing table drives the mark pointer to move when moving, and the aerated block can be conveniently and rapidly cut. The cutting position of the aerated block is precisely positioned by means of the alignment scale marks, the size precision of the aerated block after follow-up cutting is ensured, meanwhile, the cutting position of the aerated block can be verified before cutting by means of the horizontal ray lamp at the cutting pressing knife, and the cutting precision of the follow-up aerated block is further ensured.

Description

Technical Field

[0001] This utility model relates to the field of building construction technology, specifically a device for rapid and precise cutting of aerated concrete blocks without dust. Background Technology

[0002] Aerated concrete blocks are lightweight, porous, heat-insulating, fire-resistant, nailable, sawable, planable, and earthquake-resistant new building materials. They have the advantages of being lightweight, high-strength, heat-insulating, sound-insulating, and earthquake-resistant. They can be made into wall blocks, insulation blocks, pressure panels, floor slabs, wall panels, and insulation pipes. In actual construction, when using aerated concrete blocks to build walls, different sizes of aerated concrete blocks are often needed to adapt to the wall structure. This requires cutting equipment to cut the aerated concrete blocks into different sizes. Chinese patent discloses a rapid dust-free aerated concrete block cutting device, application number CN 201810001507.7. This prior art uses a jack, a first blade, and a second blade to cut the aerated concrete blocks.

[0003] Current cutting devices cannot adjust or restrict the cutting position of aerated concrete blocks during the dimensional cutting process, resulting in inconsistent cutting accuracy. This affects the fit of the aerated concrete blocks during subsequent masonry construction and reduces the stability of the formed wall. Utility Model Content

[0004] This invention provides a dust-free, rapid, and precise cutting device for aerated concrete blocks. It can effectively solve the problem mentioned in the background art that current cutting devices cannot adjust or restrict the cutting position of aerated concrete blocks during the dimensional cutting process, resulting in inconsistent cutting accuracy, which affects the fit of subsequent aerated concrete block masonry and reduces the stability of the formed wall.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a dust-free, fast, and precise cutting device for aerated concrete blocks, comprising a bottom cutting table, wherein the top four corners of the bottom cutting table are detachably connected to a top frame via connecting square tubes, a hydraulic cylinder is installed in the middle of the inner side of the top frame, a cutting blade holder is fixedly connected to the bottom telescopic end of the hydraulic cylinder, and a cutting pressure blade is fixedly installed at the bottom end of the cutting blade holder.

[0006] The top two sides of the bottom cutting table are symmetrically connected with sliding rails, and a support platform is slidably connected on the sliding rails. The bottom of the support platform is slidably connected to the sliding rails through the rail grooves, and several sets of cutting support bars are equidistantly installed on the inner bottom of the support platform.

[0007] A limiting plate is fixedly installed on one side of the support platform, and a limiting bolt is connected to the inner side of the limiting plate. A fixing groove is provided on the top of the bottom cutting table corresponding to the limiting bolt. An alignment scale line is provided on the top surface of the bottom cutting table opposite to the fixing groove. A marking pointer corresponding to the position of the alignment scale line is provided on the edge of the support platform. A horizontal ray lamp is fixedly installed in the middle of the cutting blade holder. The horizontal ray lamp is powered by a built-in battery.

[0008] Preferably, one end of the sliding track is connected to a limiting seat, the bottom end of the limiting plate slides along the top surface of the bottom cutting table, and the limiting bolt is connected to the inner side of the fixing groove.

[0009] Preferably, the top of the cutting support strip is provided with a pointed protrusion, the cutting pressure knife is arranged parallel to the cutting support strip, and the length of the cutting pressure knife is less than the length of the cutting support strip.

[0010] Preferably, connecting rods are fixedly welded to the top four corners of the bottom cutting table and the bottom four corners of the top frame. The connecting square tube has an assembly groove inside, and the connecting rod is fitted into the inner side of the assembly groove. Fixing bolts are installed on the edge of the connecting square tube.

[0011] The top of the hydraulic cylinder is mounted on the inside of the top frame via a cross, and the edges of the cross are detachably connected to the top frame via mounting lugs.

[0012] Preferably, the bottom cutting table and the top frame are both assembled and connected to the connecting square tube via connecting rods, and the fixing bolt passes through the connecting square tube and is connected to the inside of the connecting rod via threads.

[0013] Preferably, the bottom end of the support platform is provided with a through groove located between two adjacent cutting support bars, the bottom of the bottom cutting platform is provided with a central groove, a collection hopper is connected to the bottom of the bottom cutting platform corresponding to the central groove, a collection box is fixedly installed at the bottom end of the collection hopper, and a sliding box is slidably connected to the inner side of the collection box.

[0014] Preferably, the collection trough is located at the bottom center of the bottom cutting table, the bottom discharge end of the collection trough is connected to the top feed end of the collection hopper, and the bottom of the collection hopper is connected to the inside of the collection box.

[0015] Compared with the prior art, the advantages of this utility model are: the structure of this utility model is scientific and reasonable, and it is safe and convenient to use.

[0016] 1. The sliding track and track groove allow the support platform to slide on the bottom cutting table, facilitating quick adjustment of the position of the support platform and the aerated concrete blocks placed inside. The alignment scale and marker pointer can move the marker pointer as the support platform moves, and the alignment scale can be used to accurately position the cutting position of the aerated concrete blocks, ensuring the dimensional accuracy of the aerated concrete blocks after subsequent cutting. At the same time, the horizontal ray light at the cutting pressure knife can be used to check the cutting position of the aerated concrete blocks before cutting, further ensuring the cutting accuracy of the aerated concrete blocks after cutting.

[0017] The cutting support bar facilitates stable cutting of the aerated concrete block in conjunction with the cutting pressure knife. The limiting plate, limiting bolt, and fixing groove can restrict the position of the support platform after it moves the aerated concrete block to the designated position, so that the support platform will not move during subsequent cutting of the aerated concrete block, thus ensuring the stability of the aerated concrete block during cutting.

[0018] 2. By setting connecting rods at the ends of the bottom cutting table and the top frame respectively, it is convenient to quickly assemble and connect the bottom cutting table and the top frame through the connecting rods and the internal assembly groove of the connecting square tube. The fixing bolts ensure the stability of the connecting rods and the connecting square tube after connection.

[0019] The mounting ear plates facilitate the connection and disassembly of the hydraulic cylinder and its bottom cutting mechanism with the top frame. This allows for the subsequent disassembly of the cutting device into multiple modules, enabling convenient assembly and transport. This makes it easier to transport the cutting device to the construction site, reducing the difficulty of transportation and preventing discrepancies between the cutting position and the masonry position of the aerated concrete blocks. It also ensures that the dimensions of the aerated concrete blocks after cutting do not match the actual masonry dimensions, guaranteeing that the aerated concrete blocks can be accurately cut and used in masonry.

[0020] 3. By evenly opening through slots at the bottom of the support platform, the debris generated during the cutting of the aerated concrete block can fall into the through slots between the two cutting support bars. With the help of the collection slot and collection hopper, the debris is easily transported into the collection box under its own weight. The debris is then collected by the sliding box, thus effectively collecting the debris generated after the aerated concrete block is cut under pressure, preventing debris from overflowing and affecting the construction environment. At the same time, the sliding box is connected to the inside of the collection box by sliding, which facilitates the disassembly of the sliding box for cleaning the debris collected inside the sliding box. Attached Figure Description

[0021] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0022] In the attached diagram:

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the installation structure of the cutting blade holder of this utility model;

[0025] Figure 3 This is a schematic diagram of the installation structure of the limiting plate of this utility model;

[0026] Figure 4 This is a schematic diagram of the mounting structure of the marker pointer of this utility model;

[0027] Figure 5 This is a schematic diagram of the installation structure of the collection box of this utility model;

[0028] The following are the labeling elements in the diagram: 1. Bottom cutting table; 2. Connecting square tube; 3. Top frame; 4. Hydraulic cylinder; 5. Cutting blade holder; 6. Cutting pressure blade; 7. Sliding rail; 8. Support platform; 9. Rail groove; 10. Cutting support bar; 11. Limiting plate; 12. Limiting bolt; 13. Fixing groove; 14. Alignment scale line; 15. Marking pointer; 16. Horizontal ray lamp; 17. Connecting rod; 18. Assembly groove; 19. Fixing bolt; 20. Mounting ear plate; 21. Through groove; 22. Concentration groove; 23. Collection hopper; 24. Collection box; 25. Sliding box. Detailed Implementation

[0029] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0030] Example: Figure 1-5 As shown, this utility model provides a technical solution, a device for cutting aerated concrete blocks quickly and accurately without dust, including a bottom cutting table 1. The top four corners of the bottom cutting table 1 are detachably connected to a top frame 3 through connecting square tubes 2. A hydraulic cylinder 4 is installed in the middle of the inner side of the top frame 3. A cutting blade holder 5 is fixedly connected to the bottom telescopic end of the hydraulic cylinder 4, and a cutting pressure blade 6 is fixedly installed at the bottom end of the cutting blade holder 5.

[0031] The top two sides of the bottom cutting table 1 are symmetrically connected with sliding rails 7. The support table 8 is slidably connected to the sliding rails 7. The bottom of the support table 8 is slidably connected to the sliding rails 7 through the rail grooves 9. Several sets of cutting support bars 10 are installed at equal intervals on the inner bottom of the support table 8. The top of the cutting support bar 10 is provided with a pointed protrusion. The cutting pressure knife 6 is arranged parallel to the cutting support bar 10. The length of the cutting pressure knife 6 is less than the length of the cutting support bar 10. The cutting support bar 10 can be used to cooperate with the cutting pressure knife 6 to stably cut the gas block. At the same time, the cutting pressure knife 6 can extend to the inner side of the support table 8.

[0032] A limiting plate 11 is fixedly installed on one side of the support platform 8, and a limiting bolt 12 is connected to the inner side of the limiting plate 11. A fixing groove 13 is provided on the top of the bottom cutting table 1 corresponding to the limiting bolt 12. One end of the sliding rail 7 is connected to a limiting seat. The bottom end of the limiting plate 11 slides along the top surface of the bottom cutting table 1. The limiting bolt 12 is connected to the inner side of the fixing groove 13, which facilitates the restriction of the sliding position of the support platform 8, so that the support platform 8 can move with the air block within the cutting range at the bottom of the cutting pressure knife 6. At the same time, through the limiting plate 11, the limiting bolt 12 and the fixing groove 13, the position of the support platform 8 can be locked and restricted after the support platform 8 moves the air block to the designated position. An alignment scale line 14 is provided on the side of the top surface of the bottom cutting table 1 opposite to the fixing groove 13. A marking pointer 15 corresponding to the position of the alignment scale line 14 is provided on the edge of the support platform 8. A horizontal ray lamp 16 is fixedly installed in the middle of the cutting knife holder 5. The horizontal ray lamp 16 is powered by a built-in battery.

[0033] Connecting rods 17 are fixedly welded to the top four corners of the bottom cutting table 1 and the bottom four corners of the top frame 3. The inside of the connecting square tube 2 is provided with an assembly groove 18. The connecting rods 17 fit into the inside of the assembly groove 18. Fixing bolts 19 are installed on the edge of the connecting square tube 2. The bottom cutting table 1 and the top frame 3 are assembled and connected to the connecting square tube 2 through the connecting rods 17. The fixing bolts 19 pass through the connecting square tube 2 and are connected to the inside of the connecting rods 17 by threads. The connecting rods 17 facilitate the quick assembly and connection between the bottom cutting table 1 and the top frame 3. The fixing bolts 19 ensure the stability of the connecting rods 17 and the connecting square tube 2 after connection.

[0034] The top of the hydraulic cylinder 4 is mounted on the inside of the top frame 3 via a cross, and the edge of the cross is detachably connected to the top frame 3 via a mounting ear plate 20.

[0035] A through groove 21 is provided at the bottom end of the support platform 8 between two adjacent cutting support bars 10. A collection groove 22 is provided at the bottom of the bottom cutting platform 1. A collection hopper 23 is connected to the bottom of the bottom cutting platform 1 corresponding to the collection groove 22. A collection box 24 is fixedly installed at the bottom end of the collection hopper 23, and a sliding box 25 is slidably connected to the inner side of the collection box 24. The collection groove 22 is located at the middle of the bottom of the bottom cutting platform 1. The bottom discharge end of the collection groove 22 is connected to the top feed end of the collection hopper 23. The bottom of the collection hopper 23 is connected to the inside of the collection box 24. Through the collection groove 22 and the collection hopper 23, combined with the weight of the debris, the debris is conveniently further concentrated and transported to the sliding box 25 inside the collection box 24.

[0036] The working principle and usage process of this utility model: In the actual application of this dust-free, fast and accurate aerated concrete block cutting device, after the cutting device is transported to the aerated concrete block construction site, it needs to be assembled. Connecting rods 17 are set at the ends of the bottom cutting table 1 and the top frame 3 respectively, so that the bottom cutting table 1 and the top frame 3 can be quickly assembled and connected through the connecting rods 17 and the internal assembly groove 18 of the connecting square tube 2. After the connecting rods 17 and the connecting square tube 2 are assembled, the connecting rods 17 and the connecting square tube 2 are stabilized by fixing bolts 19.

[0037] After the bottom cutting table 1 and the top frame 3 are initially assembled, the hydraulic cylinder 4 and its bottom cutting mechanism are combined and connected to the top frame 3 by installing the ear plate 20. This facilitates quick assembly to form the main structure of the cutting device, making it easy to assemble and install the device and convenient to transport. This allows the cutting device to be transported to the construction site more easily, reducing the difficulty of transportation and avoiding discrepancies between the cutting position and the masonry position of the aerated concrete block, which would cause the size of the aerated concrete block after cutting to differ from the actual masonry size. This ensures that the aerated concrete block can be accurately cut and used for masonry.

[0038] In the specific process of cutting the aerated concrete block, the aerated concrete block is first placed inside the support platform 8. The sliding rail 7 and the rail groove 9 facilitate the sliding connection of the support platform 8 and make it easy to adjust the position of the aerated concrete block placed inside the support platform 8. At the same time, when the support platform 8 moves, it will drive the marker pointer 15 to move synchronously. The alignment scale line 14 is used to accurately position the cutting position of the aerated concrete block, ensuring that the aerated concrete block after cutting has higher dimensional accuracy. After the support platform 8 moves the aerated concrete block to the designated cutting position, the position of the support platform 8 is restricted by the limiting plate 11, the limiting bolt 12 and the fixing groove 13, so that the position of the support platform 8 will not move when the aerated concrete block is cut, ensuring the stability of the aerated concrete block during cutting.

[0039] Before starting the hydraulic cylinder 4 to cut, the horizontal ray lamp 16 at the cutting pressure knife 6 can be used to further check the cutting position of the air block before cutting, so as to further ensure the cutting accuracy of the air block. During cutting, the hydraulic cylinder 4 drives the cutting knife seat 5 and the cutting pressure knife 6 to move. The pressure of the cutting pressure knife 6 is used to squeeze the air block. The cutting support bar 10 is used to cooperate with the cutting pressure knife 6 to achieve stable cutting of the air block.

[0040] When the aerated concrete block is cut, the bottom of the support platform 8 is evenly provided with through grooves 21, so that the debris generated during the cutting process can fall into the through grooves 21 through the two cutting support bars 10. With the help of the collection groove 22 and the collection hopper 23, the debris is further concentrated and transported to the sliding box 25 inside the collection box 24 under the action of the debris's own gravity, so as to collect the debris generated after the aerated concrete block is cut under pressure in a concentrated and effective manner.

[0041] In addition, the sliding box 25 is connected to the inside of the collection box 24 by sliding to clean the debris collected inside the sliding box 25. After cutting, the cutting device is disassembled into multiple components to facilitate easy handling of the device, making the cutting device easier to transport and reducing the difficulty of its transfer.

[0042] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A dust-free, rapid, and precise cutting device for aerated concrete blocks, comprising a bottom cutting table (1), characterized in that: The top four corners of the bottom cutting table (1) are detachably connected to the top frame (3) via connecting square tubes (2). A hydraulic cylinder (4) is installed in the middle of the inner side of the top frame (3). A cutting knife holder (5) is fixedly connected to the bottom telescopic end of the hydraulic cylinder (4), and a cutting pressure knife (6) is fixedly installed at the bottom end of the cutting knife holder (5). The bottom cutting table (1) is symmetrically connected to two sides of the top with sliding rails (7), and a support platform (8) is slidably connected on the sliding rails (7). The bottom of the support platform (8) is slidably connected to the sliding rails (7) through the rail groove (9), and several sets of cutting support bars (10) are installed at equal intervals on the inner bottom of the support platform (8). A limiting plate (11) is fixedly installed on one side of the support platform (8), and a limiting bolt (12) is connected to the inner side of the limiting plate (11). A fixing groove (13) is provided on the top of the bottom cutting platform (1) corresponding to the limiting bolt (12). An alignment scale line (14) is provided on the side of the top surface of the bottom cutting platform (1) opposite to the fixing groove (13). A marking pointer (15) corresponding to the position of the alignment scale line (14) is provided on the edge of the support platform (8). A horizontal ray lamp (16) is fixedly installed in the middle of the cutting blade holder (5). The horizontal ray lamp (16) is powered by a built-in battery.

2. The device for rapid and precise cutting of aerated concrete blocks without dust according to claim 1, characterized in that: One end of the sliding track (7) is connected to a limiting seat, the bottom end of the limiting plate (11) slides along the top surface of the bottom cutting table (1), and the limiting bolt (12) is connected to the inside of the fixing groove (13).

3. The device for rapid and precise cutting of aerated concrete blocks without dust according to claim 1, characterized in that: The top of the cutting support bar (10) is provided with a pointed protrusion, the cutting pressure knife (6) is arranged parallel to the cutting support bar (10), and the length of the cutting pressure knife (6) is less than the length of the cutting support bar (10).

4. The device for rapid and precise cutting of aerated concrete blocks without dust according to claim 1, characterized in that: Connecting rods (17) are fixedly welded to the top four corners of the bottom cutting table (1) and the bottom four corners of the top frame (3). An assembly groove (18) is opened inside the connecting square tube (2). The connecting rods (17) are fitted into the inner side of the assembly groove (18). A fixing bolt (19) is installed on the edge of the connecting square tube (2). The top of the hydraulic cylinder (4) is mounted on the inside of the top frame (3) via a cross, and the edge of the cross is detachably connected to the top frame (3) via a mounting ear plate (20).

5. The device for rapid and precise cutting of aerated concrete blocks without dust according to claim 4, characterized in that: The bottom cutting table (1) and the top frame (3) are both assembled and connected to the connecting square tube (2) through the connecting rod (17), and the fixing bolt (19) passes through the connecting square tube (2) and is connected to the inside of the connecting rod (17) by thread.

6. The device for dust-free, rapid, and precise cutting of aerated concrete blocks according to claim 1, characterized in that: The bottom end of the support platform (8) is provided with a through groove (21) located between two adjacent cutting support bars (10). The bottom of the bottom cutting platform (1) is provided with a concentration groove (22). The bottom of the bottom cutting platform (1) is connected to a collection hopper (23) corresponding to the concentration groove (22). The bottom end of the collection hopper (23) is fixedly installed with a collection box (24), and a sliding box (25) is slidably connected to the inner side of the collection box (24).

7. The device for dust-free, rapid, and precise cutting of aerated concrete blocks according to claim 6, characterized in that: The collection trough (22) is located at the bottom middle of the bottom cutting table (1). The bottom discharge end of the collection trough (22) is connected to the top feed end of the collection hopper (23). The bottom of the collection hopper (23) is connected to the inside of the collection box (24).

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