Solar laminating machine assembly restoration mechanism

By setting up left and right distributed alignment mechanisms on the laminator, and using servo electric cylinders and alignment roller assemblies, flexible position adjustment of solar cell modules can be achieved, solving the problem of module displacement and position adjustment on the laminator, and improving applicability and safety.

CN224118182UActive Publication Date: 2026-04-14QINHUANGDAO SHENGCHENG AUTOMATION EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINHUANGDAO SHENGCHENG AUTOMATION EQUIPMENT CO LTD
Filing Date
2025-02-24
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing solar cell modules are prone to displacement during conveying on the laminator feed table, and the existing alignment methods are difficult to quickly adjust the position of different modules. In particular, during frameless lamination, it is necessary to ensure that the module and the frame position correspond one-to-one, otherwise it is easy to cause the module to explode during the lamination process.

Method used

The system employs left and right alignment mechanisms distributed on the left and right sides. Through servo electric cylinders and alignment guide wheel assemblies, the positions of the components can be flexibly adjusted to achieve precise alignment of multiple components.

Benefits of technology

This improves the applicability of solar cell modules on laminators, ensures that the modules and laminator positions correspond, and avoids damage to the modules during the lamination process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224118182U_ABST
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Abstract

The utility model discloses a solar laminating machine assembly restoration mechanism which comprises a frame, a left restoration mechanism and a right restoration mechanism, and the frame is arranged on a laminating machine feeding rack body through a plurality of angle seats; the left restoration mechanism and the right restoration mechanism are located on the left side and the right side of the frame correspondingly, the left restoration mechanism and the right restoration mechanism are the same in structure and each comprise a servo electric cylinder fixing assembly, a servo electric cylinder, a lower sliding rail and a restoration catch wheel assembly, and the servo electric cylinders are installed on the frame through the servo electric cylinder fixing assemblies. At least the telescopic length of the servo electric cylinder is reserved between the servo electric cylinder fixing assembly and the end part of the frame; the lower slide rail is fixed at the bottom of the frame; the restoration catch wheel assembly is connected with the lower sliding rail in a sliding mode, and the restoration catch wheel assembly is fixedly connected with the extension end of a telescopic rod of the servo electric cylinder. According to the utility model, the two restoration mechanisms which are distributed left and right are arranged, and the withdrawing distances of the two servo electric cylinders are respectively set according to position requirements, so that a plurality of continuous assemblies are restored to required positions, and the applicability is improved.
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Description

Technical Field

[0001] This utility model relates to the field of laminator transmission correction technology, and more specifically to a solar laminator component correction mechanism. Background Technology

[0002] Solar cell modules often shift during transport on the laminator's feed table, necessitating correction. Currently, servo motor correction or cylinder correction is commonly used for solar cell module correction.

[0003] However, existing alignment methods all center the components, and after alignment, the relative positions of the components on the conveyor belt are fixed. Different components have different sizes and different positioning requirements. When using the above alignment methods, the alignment stroke and even the installation position need to be adjusted according to different situations. Thus, when multiple consecutive components are required to have different relative positions on the conveyor belt, the above alignment methods are difficult to achieve quickly. In particular, for frameless lamination, since the pressure frame is located on the high-temperature cloth, it is necessary to ensure that the components and the pressure frame are in a one-to-one correspondence (not necessarily center alignment). Otherwise, the pressure frame may press on the components during the lamination process, causing the components to explode.

[0004] Therefore, providing a highly applicable solar laminator assembly alignment mechanism is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0005] In view of this, the present invention provides a solar laminator assembly alignment mechanism that can flexibly adjust the position of the solar cell assembly and improve its applicability.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A solar laminator assembly alignment mechanism includes a frame, a left alignment mechanism, and a right alignment mechanism. The frame is mounted on the laminator feed table frame via multiple corner brackets. The left and right alignment mechanisms are located on the left and right sides of the frame, respectively. The left and right alignment mechanisms have identical structures, each including a servo cylinder fixing assembly, a servo cylinder, a lower slide rail, and an alignment guide wheel assembly. The servo cylinder is mounted on the frame via the servo cylinder fixing assembly, and at least the extension length of the servo cylinder is reserved between the servo cylinder fixing assembly and the end of the frame. The lower slide rail is fixed to the bottom of the frame. The alignment guide wheel assembly is slidably connected to the lower slide rail and is fixedly connected to the extension end of the telescopic rod of the servo cylinder.

[0008] By adopting the above technical solutions, the beneficial effects of this utility model are as follows:

[0009] By setting two alignment mechanisms distributed on the left and right, and setting the retraction distance of the two servo electric cylinders according to the position requirements, multiple consecutive components can be aligned to the required position, thereby improving applicability.

[0010] Furthermore, the servo electric cylinder fixing assembly includes an upper slide rail, a fixing profile, and a fastening assembly. The upper slide rail is fixed to the top of the frame; the fixing profile is connected to the upper slide rail via a slider; the servo electric cylinder is fixed to the fixing profile; and the fixing profile is connected to the frame via the fastening assembly.

[0011] The beneficial effect of adopting the above-mentioned further technical solution is that the position of the fixed profile can be adjusted as needed, and the position of the fixed profile can be fixed by fastening components, thereby improving applicability.

[0012] Furthermore, the fastening assembly includes a first connecting plate, a fastening plate, and a fastening handle. The first connecting plate is horizontally fixed to the fixed profile. The fastening plate is vertically distributed and fixedly connected to the first connecting plate, and the fastening plate is located on the outside of the frame. The fastening handle is mounted on the fastening plate and corresponds to the position of the frame.

[0013] The beneficial effect of adopting the above-mentioned further technical solution is that by tightening the handle until it is pressed against the frame, the position of the fixed profile on the upper slide rail is fixed.

[0014] Furthermore, the aligning guide wheel assembly includes a second connecting plate, a guide wheel mounting plate, and a aligning guide wheel. The second connecting plate is fixedly connected to the extension end of the telescopic rod of the servo electric cylinder. The guide wheel mounting plate is fixed to the bottom of the second connecting plate and is connected to the lower slide rail via a slider. The aligning guide wheel is mounted on the end of the guide wheel mounting plate.

[0015] The beneficial effect of adopting the above-mentioned further technical solution is that the servo electric cylinder retracts, causing the guide wheel mounting plate to slide on the lower slide rail, thereby driving the movement of the return guide wheel. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0017] Figure 1 The attached figure is a three-dimensional structural schematic diagram of a solar laminator assembly alignment mechanism provided by this utility model;

[0018] Figure 2 The attached image is... Figure 1 A magnified structural diagram of part A in the middle;

[0019] Figure 3 The attached image is... Figure 1 A magnified structural diagram of part B in the middle section;

[0020] Figure 4 The attached figure is a front view of a solar laminator assembly alignment mechanism provided by this utility model;

[0021] Figure 5 The attached figure is a top view of a solar laminator assembly alignment mechanism provided by this utility model. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-5 As shown in the figure, this utility model embodiment discloses a solar laminator assembly alignment mechanism, including a frame 1, a left alignment mechanism 2, and a right alignment mechanism 3. The frame 1 is mounted on the laminator feed table frame via multiple corner brackets 4. The left alignment mechanism 2 and the right alignment mechanism 3 are located on the left and right sides of the frame 1, respectively. The left alignment mechanism 2 and the right alignment mechanism 3 have the same structure, each including a servo cylinder fixing assembly 21, a servo cylinder 22, a lower slide rail 23, and an alignment guide wheel assembly 24. The servo cylinder 22 is mounted on the frame 1 via the servo cylinder fixing assembly 21, and at least a length for the extension and retraction of the servo cylinder 22 is reserved between the servo cylinder fixing assembly 21 and the end of the frame 1. The lower slide rail 23 is fixed to the bottom of the frame 1. The alignment guide wheel assembly 24 is slidably connected to the lower slide rail 23, and the alignment guide wheel assembly 24 is fixedly connected to the extension end of the telescopic rod of the servo cylinder 22. This utility model improves applicability by setting two alignment mechanisms distributed on the left and right, and setting the retraction distance of two servo electric cylinders 22 according to the position requirements, thereby aligning multiple consecutive components to the required position.

[0024] Specifically, the servo electric cylinder fixing assembly 21 includes an upper slide rail 211, a fixing profile 212, and a fastening assembly 213. The upper slide rail 211 is fixed to the top of the frame 1. The fixing profile 212 is connected to the upper slide rail 211 via a slider, so that the position of the fixing profile 212 can be adjusted as needed to improve applicability. The servo electric cylinder 22 is fixed on the fixing profile 212. The fixing profile 212 is connected to the frame 1 via the fastening assembly 213 to fix the position of the fixing profile 212.

[0025] Specifically, the fastening assembly 213 includes a first connecting plate 2131, a fastening plate 2132, and a fastening handle 2133. The first connecting plate 2131 is horizontally fixed on the fixed profile 212. The fastening plate 2132 is vertically distributed and fixedly connected to the first connecting plate 2131, and the fastening plate 2132 is located on the outside of the frame 1. The fastening handle 2133 is installed on the fastening plate 2132 and corresponds to the position of the frame 1. By screwing the fastening handle 2133 until it presses against the frame 1, the position of the fixed profile 212 on the upper slide rail 211 is fixed.

[0026] Specifically, the aligning guide wheel assembly 24 includes a second connecting plate 241, a guide wheel mounting plate 242, and a aligning guide wheel 243. The second connecting plate 241 is fixedly connected to the extension end of the telescopic rod of the servo cylinder 22. The guide wheel mounting plate 242 is fixed to the bottom of the second connecting plate 241 and is connected to the lower slide rail 23 via a slider. The aligning guide wheel 243 is mounted on the end of the guide wheel mounting plate 242. By retracting the servo cylinder 22, the guide wheel mounting plate 242 slides on the lower slide rail 23, thereby driving the aligning guide wheel 243 to move.

[0027] The working principle of this utility model:

[0028] When the solar cell module has not entered the feeding platform, the telescopic rod of the servo cylinder 22 is in the extended state; when the solar cell module reaches the designated position, the telescopic rod of the servo cylinder 22 retracts, and the alignment wheel 243 aligns the solar cell module corresponding to the pressure frame to the correct position according to the position of the pressure frame on the high temperature cloth.

[0029] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.

[0030] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A solar laminator assembly righting mechanism, characterized by, The system includes a frame, a left alignment mechanism, and a right alignment mechanism. The frame is mounted on the laminator feed table frame via multiple corner brackets. The left and right alignment mechanisms are located on the left and right sides of the frame, respectively. The left and right alignment mechanisms have identical structures, each including a servo cylinder fixing assembly, a servo cylinder, a lower slide rail, and an alignment guide wheel assembly. The servo cylinder is mounted on the frame via the servo cylinder fixing assembly, and at least the extension length of the servo cylinder is reserved between the servo cylinder fixing assembly and the end of the frame. The lower slide rail is fixed to the bottom of the frame. The alignment guide wheel assembly is slidably connected to the lower slide rail and is fixedly connected to the extension end of the extension rod of the servo cylinder.

2. A solar laminator assembly righting mechanism according to claim 1, wherein, The servo electric cylinder fixing assembly includes an upper slide rail, a fixing profile, and a fastening assembly. The upper slide rail is fixed to the top of the frame. The fixing profile is connected to the upper slide rail via a slider. The servo electric cylinder is fixed to the fixing profile. The fixing profile is connected to the frame via the fastening assembly.

3. A solar laminator assembly righting mechanism according to claim 2, wherein, The fastening assembly includes a first connecting plate, a fastening plate, and a fastening handle. The first connecting plate is horizontally fixed to the fixed profile. The fastening plate is perpendicularly distributed to and fixedly connected to the first connecting plate, and the fastening plate is located on the outside of the frame. The fastening handle is mounted on the fastening plate and corresponds to the position of the frame.

4. The solar laminator module alignment mechanism according to claim 1, characterized in that, The aligning stop wheel assembly includes a second connecting plate, a stop wheel mounting plate, and a aligning stop wheel. The second connecting plate is fixedly connected to the extension end of the telescopic rod of the servo electric cylinder. The stop wheel mounting plate is fixed to the bottom of the second connecting plate and is connected to the lower slide rail via a slider. The aligning stop wheel is mounted at the end of the stop wheel mounting plate.