Elevator part wear degree detection equipment

By installing a detection pin and an elastic support assembly under the traction sheave, combined with a pressure sensor and a controller, real-time detection of traction sheave wear is achieved, solving the problem of online detection in existing technologies and improving the convenience and accuracy of detection.

CN224118529UActive Publication Date: 2026-04-14SUZHOU DONGFANG FULI ELEVATOR PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing technologies cannot detect the wear of traction sheaves in real time during operation, which increases the complexity of the detection work and affects elevator operation.

Method used

An elevator component wear detection device was designed. The device uses a detection needle and an elastic support assembly installed below the traction sheave. The elastic support assembly provides elastic thrust, causing the detection needle to move up and down as the traction sheave rope groove wears. The device is combined with a pressure sensor and a controller to monitor the wear in real time.

Benefits of technology

It enables real-time detection of wear during the operation of the traction sheave, improving the convenience and accuracy of detection and reducing the need for downtime inspection.

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Abstract

The utility model discloses an elevator part wear degree detection device, which relates to the technical field of elevators, and comprises a detection box, the top end of the detection box is movably provided with a detection needle, and the bottom of the detection needle extends to the position of an inner cavity of the detection box; the pressure sensor is fixedly installed at the bottom of the inner cavity of the detection box, and the bottom end of the detection needle is movably attached to the top end of the pressure sensor; the elastic supporting assembly is arranged between the detection needle and the pressure sensor, and the elastic supporting assembly is used for providing elastic thrust for upward movement of the detection needle. The detection box is installed below the traction wheel, the top of the detection needle abuts against the inner wall of the traction groove of the traction wheel, and the elastic upward pushing force provided by the elastic supporting assembly is matched, so that the pressure sensor in the detection box can detect the abrasion conditions of different positions of the traction groove of the traction wheel according to pressure changes. And meanwhile, the normal work of the traction wheel is not influenced, so that the convenience and the accuracy of detecting the abrasion degree of the traction groove in the traction wheel are improved.
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Description

Technical Field

[0001] This utility model relates to the field of elevator technology, and in particular to an elevator component wear detection device. Background Technology

[0002] The traction sheave is a rope pulley on the traction machine. It transmits power to the elevator by utilizing the friction between the traction steel wire rope and the grooves on the sheave's rim. However, as the elevator operates over time and experiences uneven loads, the traction sheave will wear down. When the wear reaches a certain level, the traction sheave needs to be replaced to prevent elevator accidents. Therefore, it is necessary to inspect the wear condition of the traction sheave.

[0003] Currently, the wear detection of traction sheaves requires stopping the machine for inspection, and it is not possible to conduct real-time detection directly during the operation of the traction sheaves. This not only increases the complexity of the inspection work and affects the operation of the elevator, but also increases the difficulty of the inspection work. Therefore, a wear detection device for elevator components is proposed. Utility Model Content

[0004] The purpose of this invention is to provide an elevator component wear detection device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for detecting the wear of elevator components, comprising:

[0006] A detection box, wherein a detection needle is movably provided at the top of the detection box and the bottom of the detection needle extends into the inner cavity of the detection box;

[0007] A pressure sensor is fixedly installed at the bottom of the inner cavity of the detection box, and the bottom end of the detection needle is movably fitted with the top end of the pressure sensor.

[0008] An elastic support assembly is disposed between the detection needle and the pressure sensor, and the elastic support assembly is used to provide an elastic thrust for the upward movement of the detection needle.

[0009] Preferably, a controller is fixedly installed on the side wall of the inner cavity of the detection box, and the controller is coupled to the pressure sensor.

[0010] Preferably, the elastic support component includes:

[0011] A support ring is positioned directly below the detection needle and is in contact with the top of the pressure sensor;

[0012] A blocking ring is fixedly connected to the top of a support ring, and a telescopic groove is provided at the bottom of the detection needle to slide and connect with the blocking ring.

[0013] An elastic compression spring is sleeved outside the blocking ring, and both ends of the elastic compression spring are fixedly connected to the support ring and the opposite side of the detection needle, respectively.

[0014] Preferably, the top of the detection needle is provided with a sliding component, and the tip of the detection needle contacts the inner wall of the traction groove of the traction wheel through the sliding component.

[0015] Preferably, the sliding component includes:

[0016] The mounting slot is located on the top of the detection box;

[0017] An auxiliary wheel is rotatably mounted inside the mounting slot, with its top extending above the detection box. The outer wall of the auxiliary wheel is provided with a wear-resistant wheel sleeve.

[0018] Preferably, the top of the detection box is provided with a mounting groove that communicates with the mounting slot. A laser ranging mechanism is fixedly installed on the detection box through the mounting groove. The laser ranging mechanism is used to monitor the change in distance from the outer wall of the auxiliary wheel to the bottom of the mounting slot.

[0019] Compared with the prior art, the technical effects of this utility model are as follows:

[0020] This invention improves the convenience and accuracy of detecting wear on the traction groove of a traction wheel by installing a detection box below the traction wheel and having the top of the detection needle abut against the inner wall of the traction groove. With the elastic upward thrust provided by the elastic support component, the pressure sensor inside the detection box can detect the wear at different positions of the traction groove of the traction wheel according to the pressure changes, without affecting the normal operation of the traction wheel. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0022] Figure 2 This is a schematic diagram of the internal three-dimensional structure of the detection box of this utility model.

[0023] Figure 3 This utility model Figure 2 A magnified schematic diagram of the structure at point A.

[0024] Figure 4 This is a partial three-dimensional structural diagram of the detection needle of this utility model.

[0025] In the diagram: 100, detection box; 101, detection needle; 102, pressure sensor; 103, support ring; 104, elastic compression spring; 105, blocking ring; 106, controller; 107, auxiliary wheel; 108, mounting slot; 109, laser ranging mechanism. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This utility model provides, for example Figures 1-4 The elevator component wear detection device shown includes a detection box 100. A detection needle 101 is movably mounted on the top of the detection box 100, and the bottom of the detection needle 101 extends into the inner cavity of the detection box 100. A pressure sensor 102 is fixedly installed at the bottom of the inner cavity of the detection box 100. The bottom end of the detection needle 101 is movably attached to the top end of the pressure sensor 102. An elastic support assembly is disposed between the detection needle 101 and the pressure sensor 102, and the elastic support assembly is used to provide an elastic thrust for the upward movement of the detection needle 101. The detection box 100 is positioned directly below the traction sheave and fixed to the traction machine frame. During installation, the top of the detection needle 101 needs to contact the rope groove on the traction sheave. Because the elastic support assembly provides upward elastic support to the detection needle 101, the top of the detection needle 101 always rests against the rope groove of the traction sheave. As the rope grooves of the traction sheave wear down and their diameter decreases or becomes concave, the detection needle 101 will move upward using the thrust provided by the elastic support component. This allows the detection needle 101 to move up and down as the diameter of the inner wall of the rope groove on the traction sheave changes. During the up-and-down movement of the detection needle 101, different pressures are provided to the pressure sensor 102 through the elastic support component. The pressure sensor 102 can detect the location and degree of wear in the rope groove on the traction sheave based on the changes in the monitored pressure. This eliminates the need to stop the traction sheave for inspection. Furthermore, the detection box 100 can be equipped with a corresponding number of detection needles 101 and pressure sensors 102 according to the number of rope grooves on the traction sheave, thus satisfying the requirement to detect the wear degree of rope grooves at different locations on the same traction sheave, making the inspection work more convenient and efficient.

[0028] In addition, a controller 106, which can be replaced by a microcontroller, is fixedly installed on the side wall of the inner cavity of the detection box 100. The controller 106 is coupled to the pressure sensor 102. The controller 106 receives and processes the pressure signal monitored by the pressure sensor 102, and can transmit the detection information to an external display terminal for the user to view and understand.

[0029] The elastic support assembly includes a support ring 103, which is positioned directly below the detection needle 101 and abuts against the top of the pressure sensor 102. A blocking ring 105 is fixedly connected to the top of the support ring 103. The bottom end of the detection needle 101 has a telescopic groove that slides with the blocking ring 105. An elastic spring 104 is sleeved around the blocking ring 105, and both ends of the elastic spring 104 are fixedly connected to the opposite sides of the support ring 103 and the detection needle 101, respectively. Because the detection needle 101... The pressure on the detection needle 101 is transmitted to the elastic spring 104 by the squeezing action inside the rope groove at the bottom of the traction sheave. The elastic spring 104 then transmits the pressure to the pressure sensor 102 through the support ring 103. This allows the compression of the elastic spring 104 to be changed during the up-and-down movement of the detection needle 101, thereby indicating the position and amplitude of the up-and-down movement of the detection needle 101 through the magnitude of the pressure. This allows the user to understand the location and degree of wear on the inner wall of the rope groove on the traction sheave.

[0030] In other embodiments, the top of the detection needle 101 is provided with a sliding component, and the top of the detection needle 101 contacts the inner wall of the traction groove of the traction sheave through the sliding component; wherein, the sliding component includes a mounting slot 108, which is opened on the top of the detection box 100, and an auxiliary wheel 107 is rotatably mounted inside the mounting slot 108, with the top of the auxiliary wheel 107 extending to the position above the detection box 100, and the outer wall of the auxiliary wheel 107 is provided with a wear-resistant wheel sleeve; by providing a mounting slot 108 on the top of the detection needle 101 for the rotatable mounting of the auxiliary wheel 107, when the auxiliary wheel 107 is in contact with the traction sheave, the rotation of the traction sheave drives the auxiliary wheel 107 to rotate, reducing the frictional resistance between the two, and at the same time reducing the wear and tear between the two, improving the safety of the detection process.

[0031] Furthermore, the top of the detection box 100 is provided with a mounting groove that communicates with the mounting slot 108. The detection box 100 is fixedly mounted with a laser ranging mechanism 109 through the mounting groove. The laser ranging mechanism 109 is used to monitor the change in distance from the outer wall of the auxiliary wheel 107 to the bottom of the mounting slot 108. By using the laser ranging mechanism 109 mounted on the detection needle 101 to monitor the distance from the outer wall of the auxiliary wheel 107 to the bottom of the mounting slot 108, the error caused by the wear of the auxiliary wheel 107 to the wear detection result can be eliminated.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for detecting the wear of elevator components, characterized in that, include: A detection box (100) is provided with a detection needle (101) movably mounted at the top of the detection box (100), and the bottom of the detection needle (101) extends to the inner cavity of the detection box (100); A pressure sensor (102) is fixedly installed at the bottom of the inner cavity of the detection box (100), and the bottom end of the detection needle (101) is movably attached to the top end of the pressure sensor (102). An elastic support assembly is disposed between the detection needle (101) and the pressure sensor (102), the elastic support assembly being used to provide an elastic thrust for the upward movement of the detection needle (101).

2. The elevator component wear detection equipment according to claim 1, characterized in that, A controller (106) is fixedly installed on the side wall of the inner cavity of the detection box (100), and the controller (106) is coupled to the pressure sensor (102).

3. The elevator component wear detection equipment according to claim 1, characterized in that, The elastic support component includes: A support ring (103) is provided, which is located directly below the detection needle (101) and is in contact with the top of the pressure sensor (102); A blocking ring (105) is fixedly connected to the top of the support ring (103), and a telescopic groove is provided at the bottom of the detection needle (101) to slide and connect with the blocking ring (105). An elastic compression spring (104) is sleeved outside the blocking ring (105), and the two ends of the elastic compression spring (104) are fixedly connected to the opposite side of the support ring (103) and the detection needle (101), respectively.

4. The elevator component wear detection equipment according to claim 3, characterized in that, The top of the detection needle (101) is provided with a sliding component, and the top of the detection needle (101) contacts the inner wall of the traction groove of the traction wheel through the sliding component.

5. The elevator component wear detection equipment according to claim 4, characterized in that, The sliding component includes: Mounting slot (108) is provided on the top of the detection box (100); An auxiliary wheel (107) is rotatably mounted inside the mounting slot (108), and the top of the auxiliary wheel (107) extends to the position above the detection box (100). The outer wall of the auxiliary wheel (107) is provided with a wear-resistant wheel sleeve.

6. The elevator component wear detection equipment according to claim 5, characterized in that, The top of the detection box (100) is provided with a mounting groove that communicates with the mounting slot (108). A laser ranging mechanism (109) is fixedly installed on the detection box (100) through the mounting groove. The laser ranging mechanism (109) is used to monitor the change in distance from the outer wall of the auxiliary wheel (107) to the bottom of the mounting slot (108).