Density control device for last cotton box

By setting up a vibrating plate and vibrator in the cotton box to control the fiber density, the problem of uneven fiber distribution was solved, and the controllability of fiber density and the improvement of product quality were achieved.

CN224119183UActive Publication Date: 2026-04-14XINJIANG ZHENGHONG NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing blending boxes make it difficult to effectively control fiber density, resulting in uneven fiber distribution, which affects product quality and the stability of subsequent processes.

Method used

A vibrating plate and a vibrator are installed in the cotton box. The fiber density is adjusted by controlling the vibration frequency of the vibrator. The vibrating plate is tilted downward and connected by a spring. The vibration frequency affects the amount of fiber falling on the roller, thereby achieving controllability of density.

Benefits of technology

This achieves a uniform distribution of fiber density, improves product quality, and provides a stable fiber supply for the next process, ensuring production stability.

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Abstract

The utility model discloses a last cotton box density control device which comprises a cotton box, the cotton box is sequentially provided with a cotton inlet, vibrating plates, rollers, a beater and a cotton outlet from top to bottom, the vibrating plates are located on the two sides of the cotton box, a mounting frame is arranged on the inner wall of the cotton box, the tops of the vibrating plates are rotationally arranged on the mounting frame, and the rollers are arranged on the mounting frame. The bottom of the vibration plate inclines downwards towards the direction of the roller, the vibration plate is connected with the cotton box through a spring, and a vibrator is installed on the vibration plate; by arranging the vibration plate, when the vibrator on the vibration plate is not started, the cotton box can work as a conventional cotton box; when the vibrator is started, the vibration plate can generate vibration with the corresponding frequency, the larger the vibration frequency is, the more fibers falling on the roller below the vibration plate are, the higher the fiber density is, the purpose that the density of the last cotton box is controllable is achieved by controlling the vibration frequency of the vibrator, the uniformity of fiber distribution is guaranteed, and the product quality is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of cotton mixing boxes, and in particular to the technical field of density control devices for the final cotton mixing box. Background Technology

[0002] The main function of the blending box is to mix and homogenize fibers, and to minimize fiber damage, thereby ensuring the stability of the subsequent production line and product quality.

[0003] Traditional cotton blending boxes primarily rely on fiber characteristics and blending requirements, considering factors such as the number of blending passes and adjustment parameters of working elements (e.g., element spacing and relative speed) to ensure uniform fiber mixing. However, this often fails to meet the requirements for uniform fiber distribution in high-quality products. As shown in patent document CN104372456A, existing pneumatic cotton boxes cannot control fiber density. Therefore, it is necessary to develop a cotton box density control device with controllable fiber density and more uniform pneumatic cotton box pressure, which can provide a stable fiber supply for the next process, making production more stable. Summary of the Invention

[0004] The purpose of this invention is to solve the problems in the prior art by proposing a final cotton box density control device that can solve the above problems.

[0005] To achieve the above objectives, this utility model proposes a final cotton box density control device, comprising a cotton box, wherein the cotton box is provided with a cotton inlet, a vibrating plate, a roller, a beater and a cotton outlet in sequence from top to bottom. The vibrating plate is located on both sides of the cotton box, and a mounting frame is provided on the inner wall of the cotton box. The top of the vibrating plate rotates on the mounting frame, and the bottom of the vibrating plate is inclined downward toward the roller. The vibrating plate and the cotton box are connected by a spring, and a vibrator is installed on the vibrating plate.

[0006] Preferably, a dust removal section is provided between the cotton inlet and the vibrating plate.

[0007] Preferably, the vibrator is mounted on the back of the vibrating plate.

[0008] Preferably, the two vibrating plates are symmetrically arranged on both sides of the cotton box.

[0009] Preferably, the bottom of the two vibrating plates is provided with an opening, and the roller is located below the opening.

[0010] Preferably, the vibrator is an eccentric vibration motor.

[0011] The beneficial effects of this utility model are as follows: By setting up a vibrating plate, the vibrator on the vibrating plate can work as a regular cotton box when it is not activated; when the vibrator is activated, the vibrating plate will generate vibration at a corresponding frequency. The higher the vibration frequency, the more fibers fall on the roller below, and the greater the fiber density. By controlling the vibration frequency of the vibrator, the density of the final cotton box can be controlled, ensuring the uniformity of fiber distribution and improving product quality.

[0012] The features and advantages of this utility model will be described in detail through embodiments and accompanying drawings. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the installation of the vibrating plate of this utility model.

[0015] In the diagram: 1. Cotton box; 2. Cotton inlet; 3. Dust removal section; 4. Vibrating plate; 5. Roller; 6. Beater; 7. Cotton outlet; 8. Spring; 9. Vibrator. Detailed Implementation

[0016] See Figure 1 , Figure 2 A final cotton box density control device includes a cotton box 1. The cotton box 1 is provided with a cotton inlet 2, a vibrating plate 4, a roller 5, a beater 6 and a cotton outlet 7 from top to bottom. The vibrating plate 4 is located on both sides of the cotton box 1. The inner wall of the cotton box 1 is provided with a mounting frame. The top of the vibrating plate 4 rotates on the mounting frame. The bottom of the vibrating plate 4 is inclined downward towards the roller 5. The vibrating plate 4 is connected to the cotton box 1 by a spring 8. A vibrator 9 is installed on the vibrating plate 4.

[0017] A dust removal section 3 is provided between the cotton inlet 2 and the vibrating plate 4.

[0018] The vibrator 9 is mounted on the back of the vibrating plate 4.

[0019] Two vibrating plates 4 are symmetrically arranged on both sides of the cotton box 1.

[0020] The vibrator 9 is an eccentric vibration motor.

[0021] The fibers enter the final cotton box through the cotton inlet via a fan, and the air is discharged from the dust removal section. The fibers are stored in the cotton box. When the eccentric vibration motor is not started, the cotton box is a conventional cotton box, and the fiber density cannot be controlled.

[0022] When the eccentric vibration motor starts, the vibrating plate vibrates at a corresponding frequency; by adjusting the speed of the eccentric vibration motor, the vibrating plate will vibrate at different frequencies.

[0023] The higher the vibration frequency of the vibrating plate, the more fibers fall onto the roller, and the higher the fiber density; the lower the vibration frequency of the vibrating plate, the fewer fibers fall onto the roller, and the lower the fiber density. This achieves the goal of controllable density in the final cotton box. The fibers fall evenly onto the roller and are eventually held by the roller. After being loosened by the beater, they are sucked away by the fan at the cotton outlet to enter the next process.

[0024] This final cotton box density control device has a simple structure and is easy to install. It makes the pressure of the air pressure cotton box more uniform, achieves effective control of fiber density, provides a stable fiber supply for the next process, makes production more stable, and produces more uniform CD-MD products.

[0025] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the protection scope of the present invention.

Claims

1. A density control device for the final cotton box, characterized in that: The device includes a cotton box (1), which is provided with a cotton inlet (2), a vibrating plate (4), a roller (5), a beater (6), and a cotton outlet (7) from top to bottom. The vibrating plate (4) is located on both sides of the cotton box (1). The inner wall of the cotton box (1) is provided with a mounting frame. The top of the vibrating plate (4) rotates on the mounting frame. The bottom of the vibrating plate (4) is tilted downwards towards the roller (5). The vibrating plate (4) is connected to the cotton box (1) by a spring (8). A vibrator (9) is installed on the vibrating plate (4).

2. The final cotton box density control device as described in claim 1, characterized in that: A dust removal section (3) is provided between the cotton inlet (2) and the vibrating plate (4).

3. The final cotton box density control device as described in claim 1, characterized in that: The vibrator (9) is mounted on the back of the vibrating plate (4).

4. The final cotton box density control device as described in claim 1, characterized in that: Two vibrating plates (4) are symmetrically arranged on both sides of the cotton box (1).

5. The final cotton box density control device as described in claim 1, characterized in that: The vibrator (9) is an eccentric vibration motor.

Citation Information

Patent Citations

  • Air pressure cotton box

    CN104372456A