Drum-shaped washing equipment

Abstract

The utility model relates to drum-shaped washing equipment. The drum-shaped washing equipment can comprise a split type box body, wherein the split type box body comprises an upper box body and a lower box body; the at least one polygonal rotary drum is horizontally erected between the upper box body and the lower box body and is used for conveying textiles; the plurality of spraying pipes are arranged on the inner wall of the upper box body, and the plurality of spraying pipes are used for spraying the textiles; and the water pump is connected with the plurality of spraying pipes and is used for providing spraying water pressure for the plurality of spraying pipes. According to the technical scheme provided by the utility model, the textile can be effectively driven to roll in water, so that the textile is in full contact with the water, and the cleaning efficiency of the textile is improved; meanwhile, the use flexibility and the maintenance convenience of the equipment can be enhanced, and the use experience of operators is improved.

Description

Technical Field

[0001] This utility model relates to the field of washing tank technology for textiles, and in particular to a drum-shaped washing device. Background Technology

[0002] In the textile processing industry, washing is a crucial step in removing impurities, residual dyes, and other contaminants from fabrics. Traditional washing equipment typically employs drum or agitator designs. While these devices can remove contaminants from fabrics to some extent, they still fall short in terms of processing efficiency, water resource utilization, and the potential damage to fabrics.

[0003] First, traditional drum washing machines, due to their internal structural limitations, often struggle to ensure even water penetration through the fabric layers, resulting in inconsistent cleaning effects. Second, these machines may cause unnecessary damage to fabrics due to excessive mechanical force during operation, especially for delicate knitwear. Furthermore, traditional washing equipment is energy-intensive and fails to fully utilize water resources, increasing production costs and being environmentally unfriendly. Utility Model Content

[0004] To address at least one of the aforementioned technical problems, this utility model provides a drum-shaped water washing device. The technical solution of this utility model is as follows:

[0005] According to a first aspect of the present invention, a drum-shaped washing device is provided, comprising: a separable housing, the separable housing including an upper housing and a lower housing; at least one polygonal drum, the at least one polygonal drum being horizontally mounted between the upper housing and the lower housing for conveying textiles; a plurality of spray pipes, the plurality of spray pipes being disposed on the inner wall of the upper housing for spraying the textiles; and a water pump, the water pump being connected to the plurality of spray pipes for providing spray water pressure to the plurality of spray pipes.

[0006] In one possible implementation, the outer surface of at least one multi-faceted drum is provided with a plurality of prismatic structures, the distance between the peaks of adjacent prismatic structures is equal, the height of the plurality of prismatic structures is equal, and a continuous water guiding channel is formed between the adjacent prismatic structures.

[0007] In one possible implementation, multiple spray pipes are provided with nozzles, the nozzles being umbrella-shaped, and the nozzles between adjacent spray pipes are arranged in a cross pattern.

[0008] In one possible implementation, the drum washing equipment further includes a guide roller, a quick-release mechanism, and a piezoelectric sensor. The guide roller is disposed inside the lower housing via the quick-release mechanism, and the piezoelectric sensor is disposed within the bearing housing of the guide roller.

[0009] In one possible implementation, a heating tube is also provided at the bottom of the lower housing, and the heating tube is arranged parallel to the axial direction of the at least one polygonal drum.

[0010] In one possible implementation, the upper housing is provided with a first drum groove, and the lower housing is provided with a second drum groove; both the first drum groove and the second drum groove are matched with the at least one polygonal drum.

[0011] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit the present invention.

[0012] The technical solutions provided by the embodiments of this utility model bring at least the following beneficial effects:

[0013] At least one multi-faceted rotating drum is horizontally mounted between the upper and lower boxes to transport textiles. This effectively drives the textiles to tumble in the water, increasing the contact area between the textiles and the water and improving cleaning efficiency.

[0014] The outer surface of the multi-faceted drum is provided with multiple prismatic structures. The distance between the peaks of adjacent prismatic structures is equal and the height is consistent, forming a continuous water guiding channel. This can help guide the water flow to be more evenly distributed on the textiles and enhance the water flow penetration. At the same time, using at least one multi-faceted drum to transport textiles can also prevent the textiles from being damaged during the washing process.

[0015] The combination of spray pipes, water pumps and heating pipes can precisely control the spray water volume, spray pressure and temperature, improve the cleaning effect, and also make effective use of water resources and reduce energy consumption costs.

[0016] The detachable housing consists of an upper housing and a lower housing, which can be flexibly disassembled and cleaned, improving the flexibility of use and convenience of maintenance of the drum washing equipment, and enhancing the user experience for operators.

[0017] Other features and aspects of the present invention will become clear from the following detailed description of exemplary embodiments with reference to the accompanying drawings. Attached Figure Description

[0018] To more clearly illustrate the technical solutions and advantages in the embodiments or prior art of this specification, the drawings used in the description of the embodiments or prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this specification. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a structural diagram of a drum-shaped water washing device with two rotating drums, according to an exemplary embodiment.

[0020] Figure 2 This is a plan view of a polygonal drum according to an exemplary embodiment.

[0021] Figure 3 An exemplary embodiment illustrates the structure of a drum-shaped water washing device with a single rotating drum.

[0022] In the diagram, 1-upper box, 2-lower box, 3-multi-faceted drum, 5-guide roller, 8-heating pipe, 9-spray pipe. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments in the specification, and not all of the embodiments. Based on the embodiments in this specification, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the utility model described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or server that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or devices.

[0025] Various exemplary embodiments, features, and aspects of the present invention will now be described in detail with reference to the accompanying drawings. The same reference numerals in the drawings denote elements that have the same or similar functions. Although various aspects of the embodiments are shown in the drawings, they are not necessarily drawn to scale unless specifically indicated otherwise.

[0026] The term "exemplary" as used herein means "serving as an example, embodiment, or illustration." Any embodiment illustrated herein as "exemplary" is not necessarily to be construed as superior to or better than other embodiments. The term "and / or" in this document is merely a description of the relationship between related objects, indicating that three relationships may exist, for example, A and / or B, which can represent: A alone, A and B simultaneously, and B alone. Furthermore, the term "at least one" in this document means any combination of at least two of any one or more of a plurality, for example, including at least one of A, B, and C, which can represent including any one or more elements selected from the set consisting of A, B, and C.

[0027] Unless otherwise specified, the directions in this article should be understood as follows: the direction closer to the user is forward, and the direction farther from the user is backward.

[0028] Furthermore, to better illustrate this utility model, numerous specific details are provided in the following detailed embodiments. Those skilled in the art should understand that this utility model can be implemented without certain specific details. In some instances, methods, means, components, and circuits well-known to those skilled in the art have not been described in detail in order to highlight the main points of this utility model.

[0029] It should be noted that the following diagram shows one possible sequence of steps, and it is not strictly necessary to follow this order. Some steps can be executed in parallel without interdependence.

[0030] Before introducing the method embodiments provided by this utility model, a brief introduction will be given on the application scenarios, related terms or nouns that may be involved in the method embodiments of this utility model, so as to facilitate the understanding of those skilled in the art.

[0031] Washing equipment generally refers to mechanical equipment used for cleaning various textiles. Preferably, this invention is mainly applied to drum-type washing equipment.

[0032] The drum washing equipment can include single-drum washing equipment and multi-drum washing equipment. This utility model does not limit the number of polygonal drums 3 in the drum washing equipment, but can be determined according to the actual situation.

[0033] Figure 1 This is a structural diagram of a drum-shaped water washing device with two rotating drums, according to an exemplary embodiment. Figure 1 As shown, it may include the following devices.

[0034] Traditional designs place the drum into the housing from the top, which is difficult and costly when there are multiple drums. Therefore, this invention, a dual-drum drum washing device, features a detachable housing. The detachable housing includes an upper housing 1 and a lower housing, both of which are removable. This detachable design facilitates the installation of the multi-faceted drum 3; when replacement or assembly is needed, only the upper housing 1 needs to be moved to insert the multi-faceted drum 3, improving installation efficiency and reducing labor and equipment costs.

[0035] The dual-drum drum washing equipment includes a detachable housing comprising two polygonal drums 3. Both polygonal drums 3 are horizontally mounted between an upper housing 1 and a lower housing for conveying textiles. The upper housing 1 is provided with a first drum groove, and the lower housing is provided with a second drum groove. Both the first and second drum grooves are matched with each polygonal drum 3, allowing the support shaft structure of the polygonal drum 3 to engage within the first and second drum grooves, thus enabling the polygonal drum 3 to rotate along the drum grooves.

[0036] Traditional drum surfaces are perforated on the flat surface of the drum. Spray water enters the drum through these holes, and textiles come into contact with the water flow inside the drum to complete the water exchange during the washing or dyeing process. This design has many drawbacks, such as an extremely low perforation rate of only 13% to 17%, resulting in low washing efficiency and incomplete cleaning of textiles; the internal drum body is easily contaminated, making color change and cleaning difficult, and leading to a high downtime rate.

[0037] Figure 2 This is a plan view of a polygonal rotating drum according to an exemplary embodiment. Figure 2 As shown, this utility model, based on the traditional drumhead design, features multiple prismatic structures circumferentially arranged on the outer surface of the multi-faceted rotating drum 3, forming continuous water-guiding channels between adjacent prismatic structures. The distance between the peaks of each adjacent prismatic structure is equal, for example, 12-25 mm. The height of each prismatic structure is also equal, for example, 12-14 mm; this utility model does not limit this. This arrangement allows water to penetrate deep into the fabric during textile washing, achieving full contact between the water and the textile. The water can fully saturate the fabric fibers, improving washing efficiency.

[0038] In one possible implementation, the drum washing equipment is connected to a water pump via spray pipes 9, thereby achieving thorough spraying of the textile. The drum washing equipment includes multiple spray pipes 9, which are installed on the inner wall of the upper housing 1. The number of spray pipes 9 can be set according to the number of polygonal drums 3. For example, each polygonal drum 3 can have 6-12 spray pipes 9. The diameter of the spray pipes 9 can be 48-60 mm, and the thickness can be 2.5-6 mm. This invention does not limit the number, diameter, or thickness of the spray pipes 9; it can be determined according to actual conditions. Each spray pipe 9 has an embedded nozzle, which is umbrella-shaped to increase the water flow diffusion area and enhance coverage uniformity. Furthermore, the embedded nozzle installation reduces exposed parts, facilitating cleaning and maintenance. The nozzles between adjacent spray pipes 9 are arranged in a crisscross pattern to avoid spray blind spots and ensure sufficient water contact with the fabric.

[0039] The water pump is a circulating water pump with a power range of 2.5 kW to 15 kW, which is not limited in this invention. After the spray pipe 9 of the upper housing 1 sprays water onto the textiles on the multi-faceted drum, the water flows to the lower housing 2. The lower housing 2 is equipped with a corresponding water outlet, through which the water flows into the water inlet device, and then the water pump delivers the water to the spray pipe 9 for spraying treatment. This arrangement can improve the efficiency of water resource utilization. In this invention, the spray pressure of the nozzle is mainly generated by an externally installed water pump to form a spray pressure of 1-2 kg, thereby penetrating the textiles and entering the bottom of the ridges to complete water exchange.

[0040] In one possible implementation, the drum washing equipment further includes guide rollers 5, a quick-release mechanism, and piezoelectric sensors. The guide rollers 5 include an infeed guide roller and an outfeed guide roller, used for inputting and outputting textiles, respectively. The guide rollers 5 are mounted inside the lower housing 2 via the quick-release mechanism. The quick-release mechanism may include a guide groove, a locking cam, and a positioning pin assembly. During installation, the guide rollers 5 are placed into the guide groove via the positioning pin assembly, and then the locking cam rotates the guide rollers 5 into the lower housing 2 of the drum washing equipment, thereby achieving quick installation and removal of the guide rollers 5. A piezoelectric sensor is installed in the bearing housing of each guide roller 5, and the piezoelectric sensor is used to monitor the tension changes generated when the textiles pass through the guide rollers 5 in real time.

[0041] The drum washing equipment also includes an amplifier and a PLC controller. The amplifier is connected to both the piezoelectric sensor and the PLC controller. The amplifier amplifies the weak signal generated by the piezoelectric sensor, and then inputs the amplified signal to the PLC controller via a cable. The PLC controller receives tension signals from each guide roller 5 and monitors and analyzes them in real time. Based on the collected tension information, the PLC controller can adjust the speed of the drive motor to maintain the consistency of the speed between each drum, thereby achieving stable tension control.

[0042] In one possible implementation, each polygonal drum 3 is also equipped with a resistive automatic brake, which immediately activates in case the drum washing equipment needs to be stopped urgently. It rapidly decelerates until it stops by converting the back electromotive force generated by the motor into heat energy, thus preventing fabric breakage and quickly and stably stopping the rotating parts, reducing mechanical wear and helping to extend the equipment's service life.

[0043] In one possible implementation, a heating pipe 8 is also provided at the bottom of the lower chamber 2. The heating pipe 8 is arranged parallel to the axis of at least one polygonal drum 3. This arrangement can effectively improve the temperature control accuracy and uniformity during the cleaning process, thereby improving the cleaning efficiency and quality. The heating pipe 8, combined with the spray pipe 9, allows the heated water to quickly cover the surface of the textile, enhancing the heat exchange effect.

[0044] Figure 3 This is a structural diagram of a single-drum drum-shaped washing device according to an exemplary embodiment. Figure 3 As shown, the multi-faceted rotating drum 3 of a single-drum design can be 2000-3400 mm in length, 570-1200 mm in diameter, and 3-8 mm in thickness. A support shaft structure is provided in the middle, designed in two sections. The diameter of the first section can be set to 45-75 mm, and the diameter of the second section can be set to 60-90 mm. The rotational speed of the support shaft structure can reach 60 rpm. The number of spray pipes 9 corresponding to the single-drum design can be set to 8. This invention provides the same structure for single-drum and multi-drum washing equipment, except for the number of drums; therefore, further details are omitted here.

[0045] Regarding the apparatus in the above embodiments, the specific manner in which each module performs its operation has been described in detail in the embodiments related to the method, and will not be elaborated upon here.

[0046] Other embodiments of the present invention will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. The present invention is intended to cover any variations, uses, or adaptations of the invention that follow the general principles of the invention and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of the invention are indicated by the following claims.

[0047] It should be understood that this invention is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this invention is limited only by the appended claims.

Claims

1. A drum-shaped water washing device, characterized in that, include: A detachable box, comprising an upper box and a lower box; At least one polygonal drum, which is horizontally mounted between the upper box and the lower box, is used to transport textiles; Multiple spray pipes are installed on the inner wall of the upper box, and the multiple spray pipes are used to spray the textiles; A water pump, which is connected to the plurality of spray pipes, is used to provide spray water pressure to the plurality of spray pipes.

2. The drum-shaped water washing equipment according to claim 1, characterized in that, The outer surface of the at least one multi-faceted drum is provided with a plurality of prismatic structures in a circumferential manner. The distance between the peaks of adjacent prismatic structures is equal, the height of the plurality of prismatic structures is equal, and a continuous water guiding channel is formed between the adjacent prismatic structures.

3. The drum-shaped water washing equipment according to claim 1, characterized in that, The plurality of spray pipes are equipped with nozzles, the nozzles are shaped like umbrellas, and the nozzles of adjacent spray pipes are arranged in a crisscross pattern.

4. The drum-shaped water washing equipment according to claim 1, characterized in that, The drum-shaped washing equipment also includes a guide roller, a quick-release mechanism, and a piezoelectric sensor. The guide roller is located inside the lower housing via the quick-release mechanism, and the piezoelectric sensor is located inside the bearing seat of the guide roller.

5. The drum-shaped water washing device according to claim 4, characterized in that, The bottom of the lower housing is also provided with a heating tube, which is arranged parallel to the axial direction of the at least one polygonal drum.

6. The drum-shaped water washing equipment according to claim 1, characterized in that, The upper housing is provided with a first drum slide groove, and the lower housing is provided with a second drum slide groove; both the first drum slide groove and the second drum slide groove are matched with the at least one polygonal drum.

Images