Polyurethane imitation microfiber forming device

By designing a polyurethane imitation microfiber molding device and adjusting the distance between the heating resistor and the material surface, the problem of uneven heating during polyurethane imitation microfiber molding of different thicknesses was solved, and uniform heating molding was achieved.

CN224119341UActive Publication Date: 2026-04-14FUJIAN HONGDA LEATHER IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN HONGDA LEATHER IND CO LTD
Filing Date
2025-04-03
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

During the molding process, the heating effect of polyurethane imitation microfiber of different thicknesses is affected by the difference in distance from the heating source.

Method used

Design a polyurethane imitation microfiber molding device, which adjusts the position of the threaded cylinder and threaded column by rotating the mechanism, and adjusts the distance between the heating resistor and the material surface to accommodate polyurethane imitation microfiber of different thicknesses.

Benefits of technology

This ensures that the distance between the heating resistance and the material surface is consistent during the molding process of polyurethane imitation microfiber of different thicknesses, thus improving the thermoforming effect.

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Abstract

The utility model relates to the technical field of polyurethane imitated microfibers, in particular to a polyurethane imitated microfiber forming device which comprises a box body, a plurality of conveying rollers are rotationally connected to the inner wall of the box body through bearings, a threaded cylinder is rotationally connected to the top wall of the box body through bearings, a threaded column is in threaded connection with the interior of the threaded cylinder, and the threaded column is in threaded connection with the top wall of the box body. The threaded cylinder rotates through a rotating mechanism, a connecting plate is fixedly connected to the threaded column, and a plurality of heating resistors are fixedly connected to the connecting plate at equal intervals. According to the utility model, when the polyurethane imitation microfibers with different thicknesses are formed, the distances from the polyurethane imitation microfibers to the heating resistor are the same, so that the forming effect is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of polyurethane imitation microfiber technology, and in particular to a polyurethane imitation microfiber molding device. Background Technology

[0002] Polyurethane microfiber-like fibers are synthetic materials that combine the properties of polyurethane (PU) and microfiber, primarily used as a substitute for genuine leather or high-grade microfiber leather. The molding process of polyurethane microfiber-like fibers involves a heating step, where drying and heating promote the cross-linking and curing of the polyurethane resin, enhancing the material's structural stability. Because polyurethane microfiber-like fibers vary in thickness, differences in the distance between the fibers and the heat source during heating can affect the heating and molding results, especially when molding fibers of varying thicknesses. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies that affect the heating and molding effect when molding polyurethane imitation microfiber of different thicknesses, and to propose a polyurethane imitation microfiber molding device.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] Design a polyurethane imitation microfiber molding device, including a box body. Multiple conveying rollers are rotatably connected to the inner wall of the box body via bearings. A threaded cylinder is rotatably connected to the top wall of the box body via bearings. A threaded column is threadedly connected to the inner wall of the threaded cylinder. The threaded cylinder is rotated by a rotating mechanism. A connecting plate is fixedly connected to the threaded column. Multiple heating resistors are fixedly connected at equal intervals on the connecting plate.

[0006] Preferably, the rotating mechanism includes a gear, which is fixedly connected to the threaded cylinder. A rack meshes with the gear, and a connecting rod is fixedly connected to the rack. The connecting rod is fixed by a fixing mechanism.

[0007] Preferably, the fixing mechanism includes a connecting sleeve, which is fixedly connected to the housing, the connecting rod passes through the connecting sleeve, and a fastening bolt is threaded through the connecting sleeve.

[0008] Preferably, a vertical plate is fixedly connected to the connecting plate, and a pressing wheel is fixedly connected to the vertical plate, with the pressing wheel located directly above the conveying roller.

[0009] Preferably, a limiting rod is fixedly connected to the connecting plate, and the limiting rod passes through the housing.

[0010] The present invention proposes a polyurethane imitation microfiber molding device, the beneficial effects of which are: by driving the threaded cylinder to rotate through the rotating mechanism, the position of the threaded column in the threaded cylinder is adjusted, the connecting plate is moved, thereby adjusting the position of the heating resistor, and adjusting the distance from the heating resistor to the surface of the polyurethane imitation microfiber, ensuring that the distance to the heating resistor is the same when molding polyurethane imitation microfiber of different thicknesses, thereby ensuring the molding effect. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of a polyurethane imitation microfiber molding device proposed in this utility model;

[0012] Figure 2 This is a three-dimensional cross-sectional view of a polyurethane imitation microfiber molding device proposed in this utility model.

[0013] Figure 3 This utility model proposes a polyurethane imitation microfiber molding device. Figure 2 The front view;

[0014] Figure 4 This utility model proposes a polyurethane imitation microfiber molding device. Figure 1 Enlarged view of part A in the middle.

[0015] In the diagram: 1. Box body; 2. Limiting rod; 3. Rack; 4. Connecting rod; 5. Threaded cylinder; 6. Gear; 7. Fastening bolt; 8. Connecting sleeve; 9. Motor; 10. Conveying roller; 11. Threaded column; 12. Connecting plate; 13. Heating resistor; 14. Vertical plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] Example 1: Refer to Figure 1-3A polyurethane imitation microfiber molding device includes a housing 1, on which a temperature controller is installed to control and regulate the temperature inside the housing 1. Multiple conveying rollers 10 are rotatably connected to the inner wall of the housing 1 via bearings. Motors 9 are driven to the conveying rollers 10 at both ends, causing them to rotate and move the polyurethane imitation microfiber placed on them. The motors 9 are mounted on the housing 1. A threaded cylinder 5 is rotatably connected to the top wall of the housing 1 via bearings. A threaded post 11 is threadedly connected to the inside of the threaded cylinder 5. The threaded cylinder 5 rotates via a rotating mechanism. A connecting plate 12 is fixedly connected to the threaded post 11. Multiple heating resistors 13 are fixedly connected at equal intervals on the connecting plate 12. The rotating mechanism drives the threaded cylinder 5 to rotate, thereby adjusting the position of the threaded post 11 within the threaded cylinder 5. Moving the connecting plate 12 adjusts the position of the heating resistors 13, thus adjusting the distance between the heating resistors 13 and the surface of the polyurethane imitation microfiber. This ensures that the distance to the heating resistors 13 is the same when molding polyurethane imitation microfiber of different thicknesses, thereby guaranteeing the molding effect.

[0018] The rotating mechanism includes a gear 6, which is fixedly connected to the threaded cylinder 5. A rack 3 meshes with the gear 6, and a connecting rod 4 is fixedly connected to the rack 3. The connecting rod 4 is fixed by a fixing mechanism. The movement of the rack 3 drives the gear 6 to rotate, which in turn drives the threaded cylinder 5 to rotate, thereby adjusting the position of the threaded column 11 in the threaded cylinder 5.

[0019] Example 2: Refer to Figure 4 As another preferred embodiment of this utility model, based on embodiment 1, the fixing mechanism includes a connecting sleeve 8, which is fixedly connected to the housing 1. The connecting rod 4 passes through the connecting sleeve 8, and a fastening bolt 7 is threaded through the connecting sleeve 8. By tightening the fastening bolt 7, the fastening bolt 7 abuts against the connecting rod 4, thereby fixing the position of the connecting rod 4 and fixing the position of the rack 3.

[0020] Example 3: Reference Figure 1-3 As another preferred embodiment of this utility model, based on embodiment 2, a vertical plate 14 is fixedly connected to the connecting plate 12, and a pressing wheel is fixedly connected to the vertical plate 14. The pressing wheel is located at the opening of the box 1 for position observation. The pressing wheel is located directly above the conveying roller 10. When adjusting the position of the connecting plate 12, it is sufficient to adjust it until the pressing wheel abuts against the polyurethane imitation microfiber on the conveying roller 10. This ensures that the distance from the upper surface of the polyurethane imitation microfiber to the heating resistor 13 is constant during each adjustment, thus ensuring the heating and molding effect.

[0021] Example 4: Reference Figure 1-3In another preferred embodiment of this utility model, based on embodiment 1, a limiting rod 2 is fixedly connected to the connecting plate 12. The limiting rod 2 penetrates the box body 1. By using the limiting rod 2, the connecting plate 12 is limited, thus preventing the connecting plate 12 from rotating.

[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A polyurethane-based microfiber molding device, comprising a housing (1), characterized in that, Multiple conveying rollers (10) are rotatably connected to the inner wall of the box (1) via bearings. A threaded cylinder (5) is rotatably connected to the top wall of the box (1) via bearings. A threaded column (11) is threadedly connected to the inner wall of the threaded cylinder (5). The threaded cylinder (5) rotates via a rotating mechanism. A connecting plate (12) is fixedly connected to the threaded column (11). Multiple heating resistors (13) are fixedly connected at equal intervals on the connecting plate (12).

2. The polyurethane imitation microfiber molding device according to claim 1, characterized in that, The rotating mechanism includes a gear (6), which is fixedly connected to the threaded cylinder (5). A rack (3) meshes with the gear (6), and a connecting rod (4) is fixedly connected to the rack (3). The connecting rod (4) is fixed by a fixing mechanism.

3. The polyurethane imitation microfiber molding device according to claim 2, characterized in that, The fixing mechanism includes a connecting sleeve (8), which is fixedly connected to the housing (1). The connecting rod (4) passes through the connecting sleeve (8), and a fastening bolt (7) is threaded through the connecting sleeve (8).

4. The polyurethane imitation microfiber molding device according to claim 1, characterized in that, A vertical plate (14) is fixedly connected to the connecting plate (12), and a pressing wheel is fixedly connected to the vertical plate (14). The pressing wheel is located directly above the conveying roller (10).

5. The polyurethane imitation microfiber molding device according to claim 1, characterized in that, A limiting rod (2) is fixedly connected to the connecting plate (12), and the limiting rod (2) passes through the box body (1).