Pulping stirrer
By introducing a pushing mechanism and a stirring mechanism into the mixing equipment, and using a lifting plate and a squeezing screen plate to squeeze and stir the pulp at the bottom of the mixing tank, the problem of pulp accumulation is solved, the pulp is fully mixed and the subsequent pulping process is smoothly carried out, and the paper quality is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUJIAN SANXIAN PAPER CO LTD
- Filing Date
- 2025-03-17
- Publication Date
- 2026-04-14
AI Technical Summary
Traditional mixing equipment is prone to insufficient mixing when mixing pulp, resulting in some pulp accumulating at the bottom of the mixing tank, which affects subsequent pulping processing and reduces paper quality.
The pulp mixer uses a mixing tank, a pressing mechanism, and a mixing mechanism. The pressing mechanism drives the lifting plate and lifting frame through its telescopic drive, and the squeezing screen plate squeezes the pulp at the bottom of the mixing tank. Combined with the mixing mechanism, the pulp is fully mixed to prevent accumulation.
This ensures thorough mixing of the pulp, facilitates smooth subsequent pulping processes, and improves paper quality.
Smart Images

Figure CN224119345U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of papermaking technology, and in particular to a pulping and mixing device. Background Technology
[0002] Waste paper processing is the process of reprocessing recycled waste paper to obtain qualified fibers for the production of paper products. The recycling and utilization of waste paper is beneficial to environmental protection, forest conservation, and resource conservation. Waste paper can be reused multiple times.
[0003] When recycling waste paper, it needs to go through steps such as crushing, pulping, impurity removal, slag removal, deinking, thickening, bleaching, and washing. In the pulping step, the pulp is usually pre-mixed to facilitate subsequent pulping. However, due to the poor fluidity of the pulp, traditional mixing equipment is prone to insufficient mixing when mixing the pulp. Some pulp tends to accumulate at the bottom of the mixing tank and cannot participate in the mixing effectively, which affects the subsequent pulping and the quality of the paper. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the aforementioned problems in the prior art, this utility model provides a pulping mixer that can better mix pulp and prevent pulp from accumulating at the bottom of the mixing tank, ensuring that the pulp fully participates in the mixing process and guaranteeing subsequent pulping processing.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the main technical solutions adopted by this utility model include:
[0008] A pulping and mixing device includes a mixing tank, a pressing mechanism, and a mixing mechanism. The pressing mechanism is installed on the upper part of the mixing tank, and the mixing mechanism is connected to the pressing mechanism. Feed inlets are provided on both sides of the upper part of the mixing tank, and discharge outlets are provided at the lower part of the mixing tank.
[0009] The pressing mechanism includes a gantry frame, a telescopic drive component, a lifting plate, a connecting pipe, a lifting frame, a connecting rod, and an extrusion screen. The gantry frame is installed on the top of the mixing tank. The telescopic drive component is mounted on the gantry frame and is linearly driven connected to the lifting plate. The upper part of the mixing mechanism is connected to the lifting plate, and the lower part of the mixing mechanism is located inside the mixing tank. The upper part of the connecting pipe is fixedly connected to the lifting plate, the middle part of the connecting pipe is slidably connected to the mixing tank, and the lower part of the connecting pipe is fixedly connected to the lifting frame. The lifting frame is connected to the extrusion screen via the connecting rod. The extrusion screen is slidably connected to the inner surface of the mixing tank, and a plurality of material passage holes are evenly arranged on the extrusion screen.
[0010] Furthermore, it also includes a guide tube, which is fixedly connected to the top of the mixing tank, and the connecting tube passes through the interior of the guide tube and is slidably connected.
[0011] Furthermore, the stirring mechanism includes a rotating drive component, a drive shaft, a rotating disk, and stirring components. The rotating drive component is mounted on the lifting disk. The drive shaft passes through the interior of the connecting pipe and is rotatably connected. The rotating drive component is drivenly connected to one end of the drive shaft. The rotating disk is disposed inside the stirring tank. The other end of the drive shaft is connected to the rotating disk. Several stirring components are fixedly connected to the outer side of the rotating disk.
[0012] Furthermore, the gantry frame is provided with clearance holes, which are used to avoid the rotation drive component.
[0013] Furthermore, a scraper ring is fixedly connected to the outer side of the extrusion screen.
[0014] Furthermore, it also includes a feed pipe, one of which is fixedly connected to a feed inlet, and each of the feed pipes is provided with a cover.
[0015] Furthermore, it also includes a discharge pipe, which is fixedly connected to the discharge port, and a valve body is provided inside the feed pipe.
[0016] Furthermore, it also includes a support frame, which is fixedly connected to the bottom of the mixing tank.
[0017] Furthermore, it also includes a controller, which is electrically connected to both the pushing mechanism and the stirring mechanism.
[0018] (III) Beneficial Effects
[0019] The beneficial effects of this utility model are as follows: In the actual papermaking process, when it is necessary to pre-mix the pulp, the pulp can be introduced into the mixing tank through the feed inlet. Then, the mixing mechanism is operated to mix the pulp. At the same time, the telescopic drive is operated, which drives the lifting plate to descend. Simultaneously, the lifting plate drives the lifting frame to descend through the connecting pipe, and the lifting frame drives the extrusion screen to descend through the connecting rod. The extrusion screen extrudes the pulp at the bottom of the mixing tank, causing the pulp at the bottom of the mixing tank to pass through the extrusion screen and move upward. The mixing mechanism then fully mixes the pulp, thereby achieving better mixing of the pulp and preventing the pulp from accumulating at the bottom of the mixing tank. This ensures that the pulp fully participates in the mixing process and guarantees the subsequent pulping process. Attached Figure Description
[0020] Fig. 1This is a schematic diagram of the overall structure of the pulping and mixing device according to an embodiment of the present invention;
[0021] Fig. 2 This is a front view of the overall structure of the pulping and mixing device according to an embodiment of the present invention;
[0022] Fig. 3 This is a cross-sectional view of the overall structure of the pulping and mixing device according to an embodiment of the present invention;
[0023] Fig. 4 This is a schematic diagram of the extrusion screen structure in the pulping mixer of this utility model.
[0024] [Explanation of Labels in the Attached Image]
[0025] 1. Telescopic drive component; 2. Gantry frame; 3. Rotary drive component; 4. Lifting plate; 5. Mixing tank; 6. Support frame; 7. Feed pipe; 8. Clearance hole; 9. Discharge pipe; 10. Guide pipe; 11. Connecting pipe; 12. Drive shaft; 13. Mixing component; 14. Valve body; 15. Lifting frame; 16. Connecting rod; 17. Extrusion screen plate; 18. Scraper ring; 19. Rotating plate. Detailed Implementation
[0026] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0027] Please refer to Figs. 1 to 4 As shown, a pulping and mixing device of the present invention includes a mixing tank 5, a pressing mechanism and a mixing mechanism. The pressing mechanism is installed on the upper part of the mixing tank 5, and the mixing mechanism is connected to the pressing mechanism. The mixing tank 5 has a feed inlet on both sides of the upper part and a discharge outlet at the lower part.
[0028] The pressing mechanism includes a gantry frame 2, a telescopic drive component 1, a lifting plate 4, a connecting pipe 11, a lifting frame 15, a connecting rod 16, and an extrusion screen 17. The gantry frame 2 is installed on the top of the mixing tank 5. The telescopic drive component 1 is installed on the gantry frame 2 and is linearly driven connected to the lifting plate 4. The upper part of the mixing mechanism is connected to the lifting plate 4, and the lower part of the mixing mechanism is located inside the mixing tank 5. The upper part of the connecting pipe 11 is fixedly connected to the lifting plate 4, the middle part of the connecting pipe 11 is slidably connected to the mixing tank 5, and the lower part of the connecting pipe 11 is fixedly connected to the lifting frame 15. The lifting frame 15 is connected to the extrusion screen 17 through the connecting rod 16. The extrusion screen 17 is slidably connected to the inner surface of the mixing tank 5, and a plurality of material passage holes are evenly arranged on the extrusion screen 17.
[0029] The working principle of this utility model is as follows: When it is necessary to pre-mix the pulp in the actual papermaking process, the pulp can be introduced into the interior of the mixing tank 5 through the feed port. Then, the mixing mechanism is run to mix the pulp. At the same time, the telescopic drive 1 is run to drive the lifting plate 4 to descend. Simultaneously, the lifting plate 4 drives the lifting frame 15 to descend through the connecting pipe 11. The lifting frame 15 drives the extrusion screen 17 to descend through the connecting rod 16. The extrusion screen 17 squeezes the pulp at the bottom of the mixing tank 5, causing the pulp at the bottom of the mixing tank 5 to pass through the extrusion screen 17 and move upward. The mixing mechanism then fully mixes the pulp.
[0030] Furthermore, it also includes a guide pipe 10, which is fixedly connected to the top of the mixing tank 5, and the connecting pipe 11 passes through the interior of the guide pipe 10 and is slidably connected.
[0031] As can be seen from the above description, it is beneficial to guide the connecting pipe 11 through the guide pipe 10, so that the connecting pipe 11 is more stable when it is raised and lowered.
[0032] Furthermore, the stirring mechanism includes a rotating drive component 3, a drive shaft 12, a rotating disk 19, and stirring components 13. The rotating drive component 3 is mounted on the lifting disk 4. The drive shaft 12 passes through the interior of the connecting pipe 11 and is rotatably connected. The rotating drive component 3 is drivenly connected to one end of the drive shaft 12. The rotating disk 19 is disposed inside the stirring tank 5. The other end of the drive shaft 12 is connected to the rotating disk 19. Several stirring components 13 are fixedly connected to the outer side of the rotating disk 19.
[0033] As can be seen from the above description, when it is necessary to stir the pulp, the rotating drive 3 can be operated, so that the rotating drive 3 drives the rotating disk 19 to rotate through the drive shaft 12. The rotating disk 19 stirs the pulp through the stirring component 13, while the drive shaft 12 rotates in the connecting pipe 11.
[0034] Furthermore, the gantry frame 2 is provided with a clearance hole 8, which is used to avoid the rotation drive component 3.
[0035] As can be seen from the above description, it is beneficial to avoid the gantry frame 2 affecting the lifting and lowering of the rotating drive component 3 by using the clearance hole 8.
[0036] Furthermore, a scraper ring 18 is fixedly connected to the outer side of the extrusion screen 17.
[0037] As can be seen from the above description, it is beneficial to scrape the slurry on the inner wall of the mixing tank 5 by scraping the scraper ring 18.
[0038] Furthermore, it also includes a feed pipe 7, which is fixedly connected to a feed inlet, and each feed pipe 7 is provided with a cover.
[0039] As can be seen from the above description, it is advantageous to introduce the slurry into the interior of the mixing tank 5 through the feed pipe 7, and to seal the feed pipe 7 through the cover.
[0040] Furthermore, it also includes a discharge pipe 9, which is fixedly connected to the discharge port, and a valve body 14 is provided inside the feed pipe 7.
[0041] As can be seen from the above description, it is beneficial to discharge the pulp through the discharge pipe 9, and the discharge pipe 9 can be sealed by the valve body 14.
[0042] Furthermore, it also includes a support frame 6, which is fixedly connected to the bottom of the mixing tank 5.
[0043] As can be seen from the above description, it is beneficial to support the entire device through the support frame 6.
[0044] Furthermore, it also includes a controller, which is electrically connected to both the pushing mechanism and the stirring mechanism.
[0045] As can be seen from the above description, it makes it more convenient for users to control the overall device.
[0046] Example 1
[0047] Please refer to Figs. 1 to 4 A pulping and mixing device includes a mixing tank 5, a pressing mechanism and a mixing mechanism. The pressing mechanism is installed on the upper part of the mixing tank 5, and the mixing mechanism is connected to the pressing mechanism. Feed inlets are provided on both sides of the upper part of the mixing tank 5, and discharge outlets are provided at the lower part of the mixing tank 5.
[0048] The pressing mechanism includes a gantry frame 2, a telescopic drive component 1, a lifting plate 4, a connecting pipe 11, a lifting frame 15, a connecting rod 16, and an extrusion screen 17. The gantry frame 2 is installed on the top of the mixing tank 5 and is welded. The telescopic drive component 1 is installed on the gantry frame 2 and is linearly driven connected to the lifting plate 4. The upper part of the mixing mechanism is connected to the lifting plate 4, and the lower part of the mixing mechanism is located inside the mixing tank 5. The upper part of the connecting pipe 11 is fixedly connected to the lifting plate 4 and is welded. The middle part of the connecting pipe 11 is slidably connected to the mixing tank 5. The lower part of the connecting pipe 11 is fixedly connected to the lifting frame 15 and is welded. The lifting frame 15 is connected to the extrusion screen 17 through the connecting rod 16. The extrusion screen 17 is slidably connected to the inner surface of the mixing tank 5. The extrusion screen 17 is evenly provided with several material passage holes.
[0049] The telescopic drive component 1 is a hydraulic cylinder;
[0050] It also includes a guide pipe 10, which is fixedly connected to the top of the mixing tank 5 by welding, and the connecting pipe 11 passes through the inside of the guide pipe 10 and is slidably connected.
[0051] The stirring mechanism includes a rotating drive component 3, a drive shaft 12, a rotating disk 19, and stirring components 13. The rotating drive component 3 is bolted to the lifting disk 4. The drive shaft 12 passes through the inside of the connecting pipe 11 and is rotatably connected. The rotating drive component 3 is drivenly connected to one end of the drive shaft 12 via a coupling. The rotating disk 19 is disposed inside the stirring tank 5. The other end of the drive shaft 12 is connected to the rotating disk 19 by welding. Several stirring components 13 are fixedly connected to the outside of the rotating disk 19 by welding.
[0052] The rotation drive component 3 is a three-phase motor;
[0053] The gantry frame 2 is provided with a clearance hole 8, which is used to avoid the rotation drive component 3.
[0054] A scraper ring 18 is fixedly connected to the outer side of the extrusion screen 17 by welding;
[0055] It also includes a feed pipe 7, which is fixedly connected to a feed inlet and is welded together. Each feed pipe 7 is provided with a cover.
[0056] It also includes a discharge pipe 9, which is fixedly connected to the discharge port and is welded, and a valve body 14 is provided inside the feed pipe 7;
[0057] The valve body 14 is a shut-off valve;
[0058] It also includes a support frame 6, which is fixedly connected to the bottom of the mixing tank 5 by welding;
[0059] It also includes a controller, which is electrically connected to both the pushing mechanism and the stirring mechanism.
[0060] The controller is model DATA-7311, and it is electrically connected to the telescopic drive component 1 and the rotation drive component 3 respectively.
[0061] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.
[0062] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A pulping and mixing device, characterized in that: The system includes a mixing tank, a pressing mechanism, and a stirring mechanism. The pressing mechanism is installed on the upper part of the mixing tank, and the stirring mechanism is connected to the pressing mechanism. The mixing tank has inlets on both sides of the upper part and a discharge port at the lower part. The pressing mechanism includes a gantry frame, a telescopic drive component, a lifting plate, a connecting pipe, a lifting frame, a connecting rod, and an extrusion screen. The gantry frame is installed on the top of the mixing tank. The telescopic drive component is mounted on the gantry frame and is linearly driven connected to the lifting plate. The upper part of the mixing mechanism is connected to the lifting plate, and the lower part of the mixing mechanism is located inside the mixing tank. The upper part of the connecting pipe is fixedly connected to the lifting plate, the middle part of the connecting pipe is slidably connected to the mixing tank, and the lower part of the connecting pipe is fixedly connected to the lifting frame. The lifting frame is connected to the extrusion screen via the connecting rod. The extrusion screen is slidably connected to the inner surface of the mixing tank, and a plurality of material passage holes are evenly arranged on the extrusion screen.
2. The pulping and mixing device as described in claim 1, characterized in that: It also includes a guide tube, which is fixedly connected to the top of the mixing tank, and the connecting tube passes through the inside of the guide tube and is slidably connected.
3. The pulping and mixing device as described in claim 1, characterized in that: The stirring mechanism includes a rotating drive component, a drive shaft, a rotating disk, and stirring components. The rotating drive component is mounted on the lifting disk. The drive shaft passes through the inside of the connecting pipe and is rotatably connected. The rotating drive component is drivenly connected to one end of the drive shaft. The rotating disk is disposed inside the stirring tank. The other end of the drive shaft is connected to the rotating disk. Several stirring components are fixedly connected to the outside of the rotating disk.
4. The pulping and mixing device as described in claim 3, characterized in that: The gantry frame is provided with clearance holes, which are used to avoid the rotating drive component.
5. The pulping and mixing device as described in claim 1, characterized in that: A scraper ring is fixedly connected to the outer side of the extrusion screen.
6. The pulping and mixing device as described in claim 1, characterized in that: It also includes a feed pipe, one of which is fixedly connected to a feed inlet, and each of the feed pipes is provided with a cover.
7. The pulping and mixing device as described in claim 6, characterized in that: It also includes a discharge pipe, which is fixedly connected to the discharge port, and a valve body is provided inside the feed pipe.
8. The pulping and mixing device as described in claim 1, characterized in that: It also includes a support frame, which is fixedly connected to the bottom of the mixing tank.
9. The pulping and mixing device as described in claim 1, characterized in that: It also includes a controller, which is electrically connected to the pushing mechanism and the stirring mechanism respectively.