Connecting structure of surface-enhanced foaming ceramic plate

Abstract

The utility model discloses a connecting structure of a surface-enhanced foaming ceramic plate, which comprises a foaming ceramic plate, a concrete enhancement layer is arranged on the foaming ceramic plate, a decorative layer is arranged on the surface of the concrete enhancement layer, and a first fixing bolt and a second fixing bolt are connected onto the foaming ceramic plate. The side plate face of the foaming ceramic plate is fixedly connected with an anchoring part through a first fixing bolt, and the anchoring part is fixed to an original structure wall through a second fixing bolt. The foaming ceramic plate is fixed to the original structure wall through the anchoring part and the second fixing bolt, stable connection between the foaming ceramic plate and the original structure wall is guaranteed, the concrete reinforcing layer is arranged on the surface of the foaming ceramic plate, the strength performance, the crack resistance and the waterproof performance of the foaming ceramic plate are enhanced, the durability and the stability of the original structure wall are enhanced, and the service life of the foaming ceramic plate is prolonged. The decorative layer is arranged on the surface of the concrete reinforcing layer and used for decorating the wall surface, the decorative function is integrated, and the construction time and the labor cost are reduced.

Description

Technical Field

[0001] This utility model relates to the field of building engineering, and in particular to a connection structure for surface-reinforced foamed ceramic panels. Background Technology

[0002] Foamed ceramic panels are mainly used for building exterior wall insulation, fireproof isolation strips, and building self-insulating thermal bridge treatment. The products are lightweight, waterproof, fireproof and flame-retardant, with a small deformation coefficient, anti-aging, stable performance, good compatibility with wall base and plaster layer, and good safety and stability.

[0003] However, it still has many shortcomings in actual use. For example, the ceramic plate body is prone to surface cracking due to its low strength and poor compressive strength. Also, it is prone to moisture due to environmental factors, which affects its service life.

[0004] In summary, existing foamed ceramic panels suffer from low compressive strength and are prone to cracking. Therefore, a connection structure for surface-reinforced foamed ceramic panels is proposed. Summary of the Invention

[0005] The purpose of this invention is to provide a connection structure for surface-reinforced foamed ceramic plates, thereby solving the problem of low compressive strength and easy cracking of foamed ceramic plates.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] A connection structure for surface-reinforced foamed ceramic panels includes a foamed ceramic panel, a concrete reinforcement layer disposed on the foamed ceramic panel, and a decorative layer disposed on the surface of the concrete reinforcement layer.

[0008] The foamed ceramic plate is connected to a first fixing bolt and a second fixing bolt. The side surface of the foamed ceramic plate is fixedly connected to an anchor by the first fixing bolt, and the anchor is fixed to the original structural wall by the second fixing bolt.

[0009] Optionally, the concrete reinforcement layer is high-strength, high-ductility concrete.

[0010] Optionally, the anchor includes a first support plate and a second support plate, wherein the first support plate is an L-shaped support plate, and the L-shaped support plate includes a horizontal support plate and a vertical support plate;

[0011] The second support plate is vertically disposed on the side of the horizontal support plate away from the vertical support plate, and one end of the second support plate is fixed inside the foamed ceramic plate, while the other end of the second support plate extends out of the outer wall of the foamed ceramic plate.

[0012] Optionally, a circular hole is provided on the vertical support plate, and the second fixing bolt passes through the circular hole to fix the foamed ceramic plate to the original structural wall;

[0013] The transverse support plate is attached to the outer wall of the foamed ceramic plate and is fixed to the outer wall of the foamed ceramic plate by the first fixing bolt.

[0014] Optionally, the upper and lower sidewalls of the foamed ceramic plate are respectively provided with at least two slots, and the two slots provided on the same sidewall are respectively located close to both ends. The anchors are respectively provided in one-to-one correspondence with the slots, and one end of the second support plate extends through the slot and out of the outer wall of the foamed ceramic plate.

[0015] Optionally, the foamed ceramic panel is bonded to the original structural wall using an adhesive.

[0016] Optionally, a preset cavity is provided between the adjacent foamed ceramic plates, and a foam rod is installed in the preset cavity. The outside of the foam rod is filled with sealant to seal the preset cavity.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] This utility model provides a connection structure for surface-reinforced foamed ceramic panels. The side panels of the foamed ceramic panels are fixed to anchors via first fixing bolts. The foamed ceramic panels are then fixed to the original structural wall via anchors and second fixing bolts, enhancing the bonding force between the wall panel and the main structure, ensuring a stable connection between the foamed ceramic panels and the original structural wall, preventing the panels from falling off due to strong winds or other external forces, and improving overall seismic performance. A concrete reinforcement layer is provided on the surface of the foamed ceramic panels, using concrete as a reinforcement layer composite on the surface of the foamed ceramic panels to enhance the strength, crack resistance, and waterproof performance of the foamed ceramic panels, enhancing the durability and stability of the original structural wall. It also has excellent thermal insulation performance, effectively blocking the transfer of indoor and outdoor temperatures, thus stabilizing the indoor temperature. A decorative layer is provided on the surface of the concrete reinforcement layer, serving as a decorative wall surface. This integrated design of decoration and functionality significantly reduces construction time and labor costs. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] The structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0021] Figure 1 This is a side view of the connection structure of a surface-reinforced foamed ceramic plate proposed in this utility model;

[0022] Figure 2 This is a schematic diagram of an anchor for a surface-reinforced foamed ceramic plate proposed in this utility model;

[0023] Figure 3 This is a top view of the connection structure of a surface-reinforced foamed ceramic plate proposed in this utility model;

[0024] Figure 4 This is a three-dimensional view of the connection structure of a surface-reinforced foamed ceramic plate proposed in this utility model.

[0025] Illustration: 1. Foamed ceramic board; 2. Concrete reinforcement layer; 3. Anchor; 4. Adhesive; 5. First fixing bolt; 6. Second fixing bolt; 7. Sealant; 8. Foam rod. Detailed Implementation

[0026] To make the invention's objectives, features, and advantages more apparent and understandable, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] In the description of this utility model, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a component centrally located at the same time.

[0028] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0029] This utility model embodiment provides a connection structure for surface-reinforced foamed ceramic plates.

[0030] like Figures 1 to 4 As shown, Figure 1 This is a side view of the connection structure of a surface-reinforced foamed ceramic plate proposed in this utility model. Figure 2 This is a schematic diagram of an anchor for a surface-reinforced foamed ceramic plate according to this utility model. Figure 3 This is a top view of the connection structure of a surface-reinforced foamed ceramic plate proposed in this utility model. Figure 4 This is a three-dimensional view of the connection structure of a surface-reinforced foamed ceramic plate proposed in this utility model.

[0031] like Figure 1 As shown, a connection structure for a surface-reinforced foamed ceramic board includes a foamed ceramic board 1, a concrete reinforcement layer 2 disposed on the foamed ceramic board 1, and a decorative layer disposed on the surface of the concrete reinforcement layer 2.

[0032] The foamed ceramic board 1 is connected to a first fixing bolt 5 and a second fixing bolt 6. The side panel of the foamed ceramic board 1 is fixedly connected to an anchor 3 by the first fixing bolt 5. The anchor 3 is fixed to the original structural wall by the second fixing bolt 6.

[0033] Specifically, the side panel of the foamed ceramic board 1 is fixedly connected to the anchor 3 by the first fixing bolt 5. The foamed ceramic board 1 is fixed to the original structural wall by the anchor 3 and the second fixing bolt 6, which enhances the bonding force between the wall panel and the main structure, ensures a stable connection between the foamed ceramic board 1 and the original structural wall, prevents the board from falling off due to strong winds or other external forces, and improves the overall seismic performance. A concrete reinforcement layer 2 is set on the surface of the foamed ceramic board 1. The concrete is composited on the surface of the foamed ceramic board 1 as a reinforcement layer, which enhances the strength, crack resistance, and waterproof performance of the foamed ceramic board 1, enhances the durability and stability of the original structural wall, and has excellent thermal insulation performance. It can effectively block the transfer of indoor and outdoor temperatures and stabilize the indoor temperature. A decorative layer is set on the surface of the concrete reinforcement layer 2 for use as a decorative wall surface. It can be processed with various textures and colors to meet the needs of different decoration styles. The integrated design of decoration and function greatly reduces construction time and labor costs.

[0034] In summary, the connection structure of the surface-reinforced foamed ceramic plate provided by this utility model has the advantages of strong crack resistance, high compressive strength, and good thermal insulation effect.

[0035] Furthermore, the concrete reinforcement layer 2 is high-strength, high-ductility concrete (UHPC).

[0036] Specifically, high-strength, high-ductility concrete possesses extremely high compressive and flexural strength, 3 to 4 times that of ordinary ceramic tiles. Simultaneously, its high ductility allows it to disperse stress under significant impact, preventing sudden failure. Using high-strength, high-ductility concrete as the concrete reinforcement layer 2 alters the surface brittleness of the foamed ceramic board 1, improving its compressive strength and crack resistance, enhancing its impact resistance, and strengthening its safety and stability in extreme environments. This effectively solves the problem of the foamed ceramic board 1's tendency to crack during use.

[0037] High-strength and high-ductility concrete also possesses high temperature resistance, density, and durability, enabling it to maintain high strength and stability even in high-temperature environments, effectively blocking the transfer of indoor and outdoor temperatures and stabilizing indoor temperatures.

[0038] In summary, setting high-strength and high-ductility concrete as a reinforcing layer on the foamed ceramic board 1 significantly improves the compressive strength, impact resistance, and thermal insulation performance of the foamed ceramic board 1, and solves the problems of easy cracking and low compressive strength of traditional foamed ceramic board 1.

[0039] Furthermore, such as Figure 2 As shown, the anchor 3 includes a first support plate and a second support plate. The first support plate is an L-shaped support plate, which includes a horizontal support plate and a vertical support plate.

[0040] The second support plate is vertically arranged on the side of the horizontal support plate away from the vertical support plate, and one end of the second support plate is fixed inside the foamed ceramic plate 1, while the other end of the second support plate extends out of the outer wall of the foamed ceramic plate 1.

[0041] Specifically, the first support plate is an L-shaped support plate, including a horizontal support plate and a vertical support plate. One end of the horizontal support plate is attached to and fixedly connected to one end of the vertical support plate, making the connection between the foamed ceramic panel 1 and the original structural wall more stable. The L-shaped structure can provide multi-directional support, disperse external forces, and improve the stability of the connection. The second support plate is vertically set on the side of the horizontal support plate away from the vertical support plate. One end of the second support plate is fixed inside the foamed ceramic panel 1, and the other end of the second support plate extends out of the outer wall of the foamed ceramic panel 1. When the foamed ceramic panels 1 are installed in sections on the original structural wall, the foamed ceramic panels 1 are connected to each other. The end of the second support plate located outside the foamed ceramic panel 1 enters the interior of the next adjacent foamed ceramic panel 1, ensuring a tight connection between the anchor 3 and the foamed ceramic panel 1, and improving the pull-out resistance and durability of the overall structure. The L-shaped support plate and the vertically set second support plate can provide support and restraint in different directions, making the entire system more stable and earthquake-resistant.

[0042] The design of the anchor 3 makes the installation of the foamed ceramic board 1 easier, reduces construction time, and improves installation efficiency.

[0043] Furthermore, such as Figure 3 and Figure 4 As shown, a circular hole is provided on the vertical support plate, and the second fixing bolt 6 passes through the circular hole to fix the foamed ceramic plate 1 to the original structural wall.

[0044] The transverse support plate is attached to the outer wall of the foamed ceramic plate 1 and fixed to the outer wall of the foamed ceramic plate 1 by the first fixing bolt 5.

[0045] Specifically, the horizontal support plate is fixed to the foamed ceramic plate 1 by the first fixing bolt 5, and the vertical support plate is fixed to the original structural wall by the second fixing bolt 6, forming a multi-point fixing design. This allows the foamed ceramic plate 1 to be directly and tightly connected to the original structural wall through the vertical support plate, increasing the structure's shear resistance and pull-out resistance, and effectively preventing the foamed ceramic plate 1 from shifting or detaching when subjected to horizontal or vertical external forces. Through the combined action of the vertical and horizontal support plates, the external forces can be distributed to the original structural wall and the foamed ceramic plate 1, improving the overall structural resistance.

[0046] Furthermore, such as Figures 3 to 4 As shown, the upper and lower sidewalls of the foamed ceramic plate 1 are respectively provided with at least two slots. The two slots on the same sidewall are respectively located close to both ends. The anchors 3 are respectively provided in correspondence with the slots. One end of the second support plate passes through the slot and extends out of the outer wall of the foamed ceramic plate 1.

[0047] Specifically, the upper and lower sidewalls of the foamed ceramic panel 1 are provided with at least two slots, which are located close to both ends. Guided by the slots, the anchors 3 can be accurately positioned and fixed and are set in correspondence with the slots one by one, ensuring a tight connection between the foamed ceramic panel 1 and the original structural wall, and improving the stability and firmness of the overall structure.

[0048] Two slots located on the same side wall, near both ends, provide a multi-point fixing design that further enhances the overall strength and durability of the foamed ceramic panel 1, preventing deformation or damage during long-term use. When the foamed ceramic panel 1 is installed in sections on the original structural wall, the end of the second support plate extending from the outer wall of the foamed ceramic panel 1 enters the interior of the adjacent foamed ceramic panel 1 through the slot, maintaining the flatness and continuity of the panel surface and further improving the aesthetics and decorative effect of the exterior wall.

[0049] By setting grooves on the upper and lower sidewalls of the foamed ceramic board 1, the installation accuracy and stability of the anchor 3 are improved, the strength and resistance of the overall structure are enhanced, the convenience and efficiency of construction are improved, and the aesthetics and waterproof and anti-corrosion performance of the exterior wall are also improved.

[0050] Furthermore, such as Figure 1 As shown, the foamed ceramic panel 1 is bonded to the original structural wall by adhesive 4.

[0051] Specifically, by using adhesive 4 between the foamed ceramic board 1 and the original structural wall, a flexible connection layer is formed, ensuring a tight fit between the foamed ceramic board 1 and the original structural wall, enhancing the bonding strength between the foamed ceramic board 1 and the original structural wall, making the stress distribution between the foamed ceramic board 1 and the original structural wall more uniform, further improving the structural resistance and safety, and reducing the possibility of board cracking and detachment; adhesive 4 can effectively seal the gaps between the foamed ceramic board 1 and the original structural wall, preventing moisture penetration, improving the overall waterproof performance of the structure, while also playing a certain role in thermal insulation, reducing the thermal bridging effect, improving the overall thermal insulation performance of the building's exterior wall, contributing to energy conservation and emission reduction, improving indoor comfort, and extending service life.

[0052] The foamed ceramic board 1 is not only fixed by the anchor 3, but also bonded to the original structural wall by the adhesive 4, forming a double fixing mechanism, which enhances the bonding strength, wind pressure resistance and seismic performance of the overall structure, while improving waterproof and thermal insulation performance.

[0053] Preferably, the adhesive 4 is an adhesive mortar.

[0054] Furthermore, such as Figure 2 As shown, a pre-set cavity is provided between adjacent foamed ceramic plates 1, and a foam rod 8 is installed in the pre-set cavity. The outside of the foam rod 8 is filled with sealant 7 for sealing the pre-set cavity.

[0055] Specifically, when the foamed ceramic panels 1 are installed in sections on the original structural wall, a pre-set cavity is provided between adjacent foamed ceramic panels 1, and foam rods 8 are installed in the cavity to effectively fill the gaps between adjacent foamed ceramic panels 1, preventing moisture from seeping into the structure through the gaps. The outside of the foam rods 8 is filled with sealant 7 to further seal the pre-set cavity, forming multiple waterproof barriers, which significantly improves the waterproof performance of the overall structure. At the same time, it absorbs and buffers the impact of external forces to a certain extent, reduces the direct collision and friction between adjacent foamed ceramic panels 1, and improves the seismic performance and stability of the overall structure. The filling of foam rods 8 and sealant 7 can automatically adapt to the small gaps between the panels, ensuring that the joints after installation are beautiful and flat, and improving the overall decorative effect and precision of the exterior wall.

[0056] Meanwhile, the foam rod 8 has good thermal insulation properties, which can effectively prevent the transfer of heat between adjacent foamed ceramic panels 1, reduce the thermal bridge effect, improve the overall thermal insulation performance of the building exterior wall, maintain the stability of indoor temperature, improve energy utilization efficiency, and extend the service life of the foamed ceramic panel 1.

[0057] To facilitate understanding by those skilled in the art, the overall working process of the connection structure of the surface-reinforced foamed ceramic plate will be explained below:

[0058] The side panels of the foamed ceramic board 1 are fixedly connected to anchors 3 via first fixing bolts 5. The foamed ceramic board 1 is then fixed to the original structural wall via anchors 3 and second fixing bolts 6, enhancing the bond between the wall panel and the main structure, ensuring a stable connection between the foamed ceramic board 1 and the original structural wall, preventing panel detachment, and improving overall seismic performance. High-strength, high-ductility concrete is composited as a reinforcing layer on the surface of the foamed ceramic board 1, altering its surface brittleness and strengthening its strength, crack resistance, and waterproofing properties, thereby enhancing the durability and stability of the original structural wall. Simultaneously, it possesses excellent thermal insulation properties, effectively preventing... The insulation layer prevents the transfer of indoor and outdoor temperatures, stabilizing the indoor temperature, reducing the use of air conditioning and heating, lowering energy consumption, and helping to reduce carbon emissions. Its thermal insulation properties prevent the intrusion of external heat or the loss of indoor cool air, improving living comfort. The concrete reinforcement layer 2 has a decorative layer on its surface, serving as a decorative wall surface. It can be processed with various textures and colors to meet different decoration style requirements. This integrated design of decoration and functionality significantly reduces construction time and labor costs. The foamed ceramic panel 1 is not only fixed by anchors 3 but also bonded to the original structural wall by adhesive 4, forming a double fixing mechanism that ensures the overall structural stability and safety.

[0059] In one embodiment, the foamed ceramic board 1 is installed in sections on the original structural wall. The foamed ceramic board 1 is bonded to the original structural wall by adhesive 4. The pre-set cavity between two adjacent foamed ceramic boards 1 is filled with foam rods 8. The outside of the foam rods 8 is filled with sealant 7 to further seal the pre-set cavity, thereby enhancing the bonding strength, wind pressure resistance and seismic performance of the overall structure, while also improving waterproof and thermal insulation performance.

[0060] In summary, the connection structure of the surface-reinforced foamed ceramic plate provided by this utility model has the advantages of strong crack resistance, high compressive strength, and good thermal insulation effect.

[0061] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A connection structure for surface-reinforced foamed ceramic panels, characterized in that, It includes a foamed ceramic board (1), on which a concrete reinforcement layer (2) is provided, and on the surface of the concrete reinforcement layer (2) a decorative layer is provided; The foamed ceramic plate (1) is connected to a first fixing bolt (5) and a second fixing bolt (6). An anchor (3) is fixedly connected to the side of the foamed ceramic plate (1) by the first fixing bolt (5). The anchor (3) is fixed to the original structural wall by the second fixing bolt (6).

2. The connection structure of a surface-reinforced foamed ceramic plate according to claim 1, characterized in that, The concrete reinforcement layer (2) is high-strength and high-ductility concrete.

3. The connection structure of a surface-reinforced foamed ceramic plate according to claim 1, characterized in that, The anchor (3) includes a first support plate and a second support plate. The first support plate is an L-shaped support plate, which includes a horizontal support plate and a vertical support plate. The second support plate is vertically disposed on the side of the horizontal support plate away from the vertical support plate, and one end of the second support plate is fixed inside the foamed ceramic plate (1), while the other end of the second support plate extends out of the outer wall of the foamed ceramic plate (1).

4. The connection structure of a surface-reinforced foamed ceramic plate according to claim 3, characterized in that, The vertical support plate has a circular hole, and the second fixing bolt (6) passes through the circular hole to fix the foamed ceramic plate (1) to the original structural wall; The transverse support plate is attached to the outer wall of the foamed ceramic plate (1) and fixed to the outer wall of the foamed ceramic plate (1) by the first fixing bolt (5).

5. The connection structure of a surface-reinforced foamed ceramic plate according to claim 3, characterized in that, The upper and lower sidewalls of the foamed ceramic plate (1) are respectively provided with at least two slots. The two slots on the same sidewall are respectively located close to both ends. The anchor (3) is respectively provided with one slot. One end of the second support plate passes through the slot and extends out of the outer wall of the foamed ceramic plate (1).

6. The connection structure of a surface-reinforced foamed ceramic plate according to claim 3, characterized in that, The foamed ceramic board (1) is bonded to the original structural wall by an adhesive (4).

7. The connection structure of a surface-reinforced foamed ceramic plate according to claim 6, characterized in that, A preset cavity is provided between adjacent foamed ceramic plates (1), and a foam rod (8) is installed in the preset cavity. The outside of the foam rod (8) is filled with sealant (7) for sealing the preset cavity.

Images