Decorative concrete aluminum formwork

Abstract

The utility model relates to a decorative concrete aluminum formwork which comprises at least one formwork body, each formwork body comprises a face plate and an assembling part, and the side face of one side of each face plate is a bearing face used for bearing concrete; the splicing parts are arranged on the two sides of the panel, and the splicing parts are used for splicing and fixing the two adjacent formwork main bodies through mounting pieces; wherein a pattern rib and / or a pattern film are / is preset on the bearing surface of at least one template main body. According to the decorative type concrete aluminum formwork, the pattern protruding edges and / or the pattern films are preset on at least one formwork body, so that patterns and the formwork bodies form a whole, a worker can conveniently splice the multiple formwork bodies on the construction site to form the complete aluminum formwork body, then concrete is poured, and after concrete forming and formwork removing are conducted, the whole aluminum formwork body is formed. Therefore, the problem that the decorative concrete prefabricated part with the patterns is damaged in the transportation process can be avoided, and the construction quality and the construction efficiency can be better guaranteed.

Description

Technical Field

[0001] This application relates to the field of building formwork technology, and in particular to decorative concrete aluminum formwork. Background Technology

[0002] Decorative concrete is a building material that combines structural function with decorative effect. Through certain processes, the concrete surface can present different textures, colors and patterns to meet architectural aesthetics and design requirements.

[0003] In related technologies, a common prefabrication method is to process decorative concrete images using factory prefabrication, image transfer, and secondary imprinting to form decorative precast concrete components. Specifically, the process involves prefabrication in the factory followed by transportation to the site for installation.

[0004] However, the prefabricated components in the aforementioned technologies are easily damaged during transportation to the construction site, resulting in unreliable construction quality. Utility Model Content

[0005] Therefore, it is necessary to provide a decorative concrete aluminum formwork to address the problem that the construction quality of decorative precast concrete components is unreliable due to easy damage during transportation.

[0006] This application provides a decorative concrete aluminum formwork, comprising:

[0007] The panel has one side surface that serves as a bearing surface for receiving concrete.

[0008] The assembly section is located on both sides of the panel. The assembly section uses mounting parts to assemble and fix two adjacent template bodies.

[0009] At least one of the template bodies has a patterned raised ridge and / or patterned film pre-set on its receiving surface.

[0010] In one embodiment, the patterned ridges are formed by rolling the receiving surface with a pre-made rolling device, and the patterned film is printed with a preset pattern and is attached to the receiving surface.

[0011] In one embodiment, the assembly part includes two side plates, which are vertically disposed on the side of the panel away from the receiving surface, and the two side plates are fixed together by connectors.

[0012] In one embodiment, the connector includes two connecting plates, which are vertically disposed on the side of the panel away from the receiving surface, and one end of the connecting plate is perpendicularly connected to one of the side plates, and the other end of the connecting plate is perpendicularly connected to one of the side plates.

[0013] In one embodiment, the side plate and the connecting plate enclose a groove, and a support reinforcement is provided in the groove. The support reinforcement is used to enhance the support strength of the formwork body when supporting the concrete.

[0014] In one embodiment, the support reinforcement includes a first reinforcing rib and a second reinforcing rib that are arranged in a crisscross pattern. The first reinforcing rib is arranged parallel to the side plate and is connected between the two connecting plates. The second reinforcing rib is arranged perpendicular to the side plate and is connected between the two side plates.

[0015] In one embodiment, a buffer groove is provided on the side wall of the side plate along its own length.

[0016] In one embodiment, a reinforcing ridge is provided in the buffer groove along the length of the side plate.

[0017] In one embodiment, the panel, side panel, and reinforcing ridges are integrally extruded.

[0018] In one embodiment, a plurality of mounting holes are provided through the side plate along its own length direction. The mounting holes include a first hole and a second hole. The first hole is provided through the reinforcing ridge, and the second hole is provided through the bottom wall of the buffer groove. The mounting holes are used to fit the mounting component.

[0019] The aforementioned decorative concrete aluminum formwork includes at least one formwork body, which comprises a panel and an assembly part. One side of the panel serves as a bearing surface for receiving concrete. The assembly part is located on both sides of the panel, and adjacent formwork bodies are assembled and fixed using mounting components. At least one formwork body has a pre-set patterned raised rib and / or patterned film on its bearing surface. The decorative concrete aluminum formwork of this application, by pre-setting patterned raised ribs and / or patterned film on at least one formwork body, integrates the pattern with the formwork body. This allows workers to assemble multiple formwork bodies on-site to form a complete aluminum formwork body before pouring concrete. After the concrete is formed and demolded, a complete patterned decorative concrete is obtained. This avoids damage to precast patterned decorative concrete components during transportation. In other words, the decorative concrete obtained using the decorative concrete aluminum formwork of this application has better integrity and durability, and better guarantees construction quality and efficiency. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the conventional technology, the drawings used in the description of the embodiments or the conventional technology will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a structural schematic diagram of the decorative concrete aluminum formwork in some embodiments of this application;

[0022] Figure 2 This is a structural schematic diagram illustrating the connection relationship between the side plate, the connecting plate, and the supporting reinforcement in some embodiments of this application;

[0023] Figure 3 This is a schematic diagram of the structure of a concrete slab obtained by using a decorative aluminum concrete formwork in some embodiments of this application.

[0024] Explanation of icon numbers:

[0025] 100. Template body; 110. Panel; 120. Assembly part; 122. Buffer groove; 124. Reinforcing ridge; 126. Mounting hole; 130. Connecting plate; 140. Support reinforcement; 142. First reinforcing rib; 144. Second reinforcing rib; 200. Patterned ridge. Detailed Implementation

[0026] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0027] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," "vertical," and "horizontal," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0029] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixation," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two elements or the interaction between two elements, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. It should be noted that when an element is referred to as "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intervening element present.

[0030] Decorative concrete is a building material that combines structural function with decorative effect. Through certain processes, the concrete surface can present different textures, colors and patterns to meet architectural aesthetics and design requirements.

[0031] In related technologies, a common prefabrication method is to process decorative concrete images using factory prefabrication, image transfer, and secondary imprinting to form decorative precast concrete components. Specifically, the process involves prefabrication in the factory followed by transportation to the site for installation.

[0032] However, the prefabricated components in the aforementioned technologies are easily damaged during transportation to the construction site, resulting in unreliable construction quality.

[0033] To address the issue of unreliable construction quality caused by the susceptibility of decorative precast concrete components to damage during transportation, this paper refers to... Figure 1 One embodiment of this application provides a decorative concrete aluminum formwork, including at least one formwork body 100. The formwork body 100 includes a panel 110 and an assembly part 120. One side of the panel 110 is a bearing surface for receiving concrete. The assembly part 120 is disposed on both sides of the panel 110. The assembly part 120 uses an installation component to assemble and fix two adjacent formwork bodies 100. At least one formwork body 100 has a pre-set patterned ridge 200 and / or patterned film on its bearing surface.

[0034] The aluminum formwork is made of aluminum profiles and has advantages such as being lightweight, high-strength, and reusable. The main formwork body 100 comprises the various sub-formworks in the decorative concrete aluminum formwork. The dimensions of each main formwork body 100 may be identical or different. Depending on the design shape and distribution of the patterns, some main formwork bodies 100 may have patterns, while others may not, depending on the actual construction needs. Furthermore, the main formwork bodies 100, when assembled with the installation components and assembly parts 120, form a complete decorative concrete aluminum formwork.

[0035] Specifically, when a pre-set pattern is required on the poured concrete, patterned protrusions 200 and / or patterned molds can be pre-set on the formwork body 100. The patterned protrusions 200 create an uneven surface on the formwork body 100, thus forming a three-dimensional pattern. The patterned film is a thin film with a pattern that can be pre-attached to the surface of the formwork body 100 so that after the concrete is poured, the film integrates with the concrete and bears the pre-set pattern.

[0036] In this embodiment, the decorative concrete aluminum formwork has pre-set patterned protrusions 200 and / or patterned films on at least one formwork body 100, so that the pattern and the formwork body 100 form an integral whole. This allows workers to assemble multiple formwork bodies 100 on the construction site to form a complete aluminum formwork body 100 before pouring concrete. After the concrete is formed and the formwork is removed, a complete decorative concrete with patterns can be obtained. This avoids the problem of damage to the precast decorative concrete with patterns during transportation. In other words, the decorative concrete obtained by the decorative concrete aluminum formwork of this application has better integrity and durability, and can better guarantee construction quality and efficiency.

[0037] Reference Figure 1 In some embodiments, the patterned ridges 200 are formed by rolling the receiving surface with a pre-made rolling device, and the patterned film is printed with a preset pattern and is attached to the receiving surface.

[0038] The patterned ridges 200 can be formed by rolling the receiving surface of the panel 110 with a prefabricated rolling device. Alternatively, a patterned film with a preset pattern can be directly attached to the receiving surface of the formwork body 100 so that the concrete after pouring will have a pattern in one go.

[0039] Reference Figure 1 and Figure 2 In some embodiments, the assembly part 120 includes two side plates, which are vertically disposed on the side of the panel 110 away from the receiving surface, and the two side plates are fixed together by connectors.

[0040] The panel 110 is in the shape of a cuboid plate, and the receiving surface of the panel 110 is one of the sides with a larger surface area. The side panels are arranged along the height direction of the panel 110 and are perpendicularly connected to the panel 110.

[0041] Specifically, the side plates and connectors work together to provide support for the panel 110, thereby reducing the stress in the concrete during pouring and making it possible for the opposing template body 100 and another template to separate or move relative to each other, thus ensuring the quality of the concrete after pouring.

[0042] Reference Figure 1 and Figure 2 In some embodiments, the connector includes two connecting plates 130, which are vertically disposed on the side of the panel 110 away from the receiving surface, and one end of the connecting plate 130 is vertically connected to one of the side plates, and the other end of the connecting plate 130 is vertically connected to one of the side plates.

[0043] The connecting plate 130 is welded to the side of the panel 110 away from the receiving surface, and the connecting plate 130 is vertically welded between the two side plates.

[0044] Specifically, the connecting plate 130 can enhance the fixing strength between the two side plates and the panel 110, thereby enhancing the ability of the formwork body 100 to resist the stress generated during concrete pouring, that is, enhancing the support strength of the formwork body 100.

[0045] Reference Figure 2 In some embodiments, the side plate and the connecting plate 130 enclose a groove, and a support reinforcement 140 is provided in the groove. The support reinforcement 140 is used to enhance the support strength of the template body 100 when supporting concrete.

[0046] Specifically, the side plates and connecting plates 130 are arranged around the peripheral edge of the panel 110, and the grooves are formed to facilitate the accommodation of the support reinforcement 140, which can further enhance the ability of the template body 100 to resist concrete stress.

[0047] Reference Figure 2 In some embodiments, the support reinforcement 140 includes a first reinforcing rib 142 and a second reinforcing rib 144 arranged in a crisscross pattern. The first reinforcing rib 142 is arranged parallel to the side plate and is connected between the two connecting plates 130. The second reinforcing rib 144 is arranged perpendicular to the side plate and is connected between the two side plates.

[0048] The cross-sections of the first reinforcing rib 142 and the second reinforcing rib 144 are both rectangular or square, and the cross-sectional area of ​​the first reinforcing rib 142 is smaller than the cross-sectional area of ​​the second reinforcing rib 144, and the distribution density of the first reinforcing rib 142 is greater than the distribution density of the second reinforcing rib 144.

[0049] Specifically, the first reinforcing rib 142 and the second reinforcing rib 144 are welded and fixed together by spot welding or other methods. One end of the first reinforcing rib 142 is welded to the side wall of one of the connecting plates 130, and the other end of the first reinforcing rib 142 is welded to the side wall of another connecting plate 130. One end of the second reinforcing rib 144 is welded to the side wall of one of the side plates, and the other end of the second reinforcing rib 144 is welded to the side wall of another side plate.

[0050] In this embodiment, the cooperation of the first reinforcing rib 142 and the second reinforcing rib 144 can further enhance the support strength of the template body 100, thereby ensuring the ability of the template body 100 to resist concrete stress.

[0051] Reference Figure 2 In some embodiments, a buffer groove 122 is provided on the side wall of the side plate along its own length direction.

[0052] The buffer groove 122 has two ends that penetrate the end wall of the side plate, and the length direction of the buffer groove 122 is parallel to the length direction of the side plate.

[0053] Specifically, when two adjacent template bodies 100 are assembled together, the two side plates between the two template bodies 100 are pressed against each other. Since the concrete after pouring may have deformation force due to thermal expansion and contraction, the buffer groove 122 can alleviate the deformation force, thereby ensuring the integrity and quality of the concrete after pouring.

[0054] Reference Figure 2 In some embodiments, a reinforcing ridge 124 is provided in the buffer groove 122 along the length direction of the side plate.

[0055] Specifically, since the buffer groove 122 is opened on the side plate, and the side plate itself is relatively thin, in order to ensure that the side plate and the connecting plate 130 can still have a strong ability to resist concrete stress after they are matched, a reinforcing ridge 124 is provided on the bottom wall of the buffer groove 122, and the length of the reinforcing ridge 124 is the same as the length of the buffer groove 122, and the extension direction of the reinforcing ridge 124 is the same as the extension direction of the buffer groove 122.

[0056] Reference Figure 1 and Figure 2 In some embodiments, the panel 110, side panels, and reinforcing ridges 124 are integrally extruded.

[0057] Specifically, the panel 110, side panels, and reinforcing ridges 124 on the main body of the template 100 are integrally extruded from aluminum template profiles, which helps to improve the convenience of template assembly and thus helps to improve construction efficiency.

[0058] Reference Figure 2 In some embodiments, a plurality of mounting holes 126 are provided through the side plate along its own length direction. The mounting holes 126 include a first hole and a second hole. The first hole is provided through the reinforcing ridge 124, and the second hole is provided through the bottom wall of the buffer groove 122. The mounting holes 126 are matched with the mounting parts.

[0059] The array direction of the mounting holes 126 is consistent with the extension direction of the buffer groove 122. A portion of the mounting holes 126 is provided through the reinforcing ridge 124, that is, the first hole is provided through the reinforcing ridge 124. The other portion of the mounting holes 126 is provided through the bottom wall of the buffer groove 122. This facilitates the fitting of the mounting parts while ensuring the ability of the reinforcing ridge 124 to enhance the support strength of the side plate.

[0060] Specifically, the mounting hole 126 can be a pin hole, and the mounting component includes a pin. When the worker aligns the side plates of two adjacent template bodies 100, the mounting holes 126 of the two side plates are aligned and connected. Then, the two side plates are fixed with pins, thereby fixing the two template bodies 100.

[0061] In addition, the decorative concrete aluminum formwork in this application is obtained by the following preparation method:

[0062] Step A1: Obtain the pattern information to be designed on the concrete and the concrete size information, and determine the layout information of the aluminum formwork based on the pattern information and the concrete size information.

[0063] The pattern information includes the pattern style. The concrete dimension information includes length, width, and height. The layout information includes the dimension information of each formwork body 100 in the aluminum formwork, the pattern information of the patterned protrusions 200 to be rolled on the bearing surface of the formwork body 100, and / or the pattern information of the patterned film to be attached. The dimension information of the formwork body 100 includes the length, width, and height of the panel 110, side panels, and connecting plates 130 in the formwork body 100.

[0064] Specifically, taking the division of a complete pattern into three parts as an example, three template bodies 100 are required. Each template body 100 has a panel 110 that supports a portion of the pattern design. This pattern can be formed by the pattern ridge 200 or by cutting the pattern film and attaching it to the panel 110.

[0065] Step A2: Create a rolling die corresponding to the patterned ridges 200 based on the layout information, and / or a patterned film corresponding to the pattern information.

[0066] Specifically, based on the pattern information that needs to be rolled on the bearing surface of each template body 100, the required rolling mold is made, or a patterned film corresponding to the pattern information is made.

[0067] Step A3: Roll out the patterned raised ridges 200 on the receiving surface using a rolling device, and / or attach the patterned film to the receiving surface to form the template body 100.

[0068] Specifically, each template body 100 can have a patterned ridge 200, a patterned membrane, or a combination of patterned ridge 200 and patterned membrane. The specific setting is mainly determined based on the design requirements for the concrete pattern.

[0069] Step A4: Number each template body 100 according to the pattern information. According to the numbering, multiple template bodies 100 are assembled into decorative concrete aluminum templates through the cooperation of the installation parts and the assembly parts 120.

[0070] Specifically, in order to facilitate workers to quickly assemble each template body 100 to form a complete pattern, each template body 100 is numbered after it is obtained so that it can be assembled sequentially according to the numbering order.

[0071] The decorative concrete slab with patterns, after being cast using the decorative concrete aluminum formwork prepared by the above method, is as follows: Figure 3 As shown, after assembling the main body 100 of the template into a complete aluminum template with a patterned design, a complete concrete slab with a patterned design can be directly obtained when the concrete is poured and formed. This is different from traditional precast molds and can achieve integrated pouring. In addition, the pattern poured in an integrated manner on the construction site will not be misaligned, and the integrity of the final concrete slab is good. Moreover, the pattern formed in one go is integrated with the main structure and has better durability.

[0072] The decorative concrete aluminum formwork of this application has pre-set patterned protrusions 200 and / or patterned films on at least one formwork body 100, so that the pattern and the formwork body 100 form an integral whole. This allows workers to assemble multiple formwork bodies 100 on the construction site to form a complete aluminum formwork body 100 before pouring concrete. After the concrete is formed and the formwork is removed, a complete decorative concrete with patterned material can be obtained. This avoids the problem of damage to the precast decorative concrete with patterned material during transportation. In other words, the decorative concrete obtained by the decorative concrete aluminum formwork of this application has better integrity and durability, and can better guarantee construction quality and efficiency.

[0073] In the description of this specification, references to terms such as "some embodiments," "other embodiments," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative descriptions of the above terms do not necessarily refer to the same embodiments or examples.

[0074] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0075] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A decorative concrete aluminum formwork, characterized in that, The decorative concrete aluminum formwork includes at least one formwork body, the formwork body comprising: The panel has a side surface on one side that serves as a bearing surface for receiving concrete. The assembly section is located on both sides of the panel, and the assembly section uses mounting parts to assemble and fix two adjacent template bodies; In this embodiment, at least one of the receiving surfaces of the template body is provided with patterned ridges and / or patterned film.

2. The decorative concrete aluminum formwork according to claim 1, characterized in that, The patterned ridges are formed by rolling the receiving surface with a prefabricated rolling device. The patterned film is printed with a preset pattern and is attached to the receiving surface.

3. The decorative concrete aluminum formwork according to claim 1, characterized in that, The assembly part includes two side plates, which are vertically arranged on the side of the panel away from the receiving surface, and the two side plates are fixed together by connectors.

4. The decorative concrete aluminum formwork according to claim 3, characterized in that, The connector includes two connecting plates, which are vertically disposed on the side of the panel away from the receiving surface. One end of the connecting plate is perpendicularly connected to one of the side plates, and the other end of the connecting plate is perpendicularly connected to one of the side plates.

5. The decorative concrete aluminum formwork according to claim 4, characterized in that, The side plate and the connecting plate form a groove, and a support reinforcement is provided in the groove. The support reinforcement is used to enhance the support strength of the formwork body when supporting concrete.

6. The decorative concrete aluminum formwork according to claim 5, characterized in that, The supporting reinforcement includes a first reinforcing rib and a second reinforcing rib that are arranged in a crisscross pattern. The first reinforcing rib is arranged parallel to the side plate and is connected between the two connecting plates. The second reinforcing rib is arranged perpendicular to the side plate and is connected between the two side plates.

7. The decorative concrete aluminum formwork according to claim 2, characterized in that, The side plate has a buffer groove along its length on its side wall.

8. The decorative concrete aluminum formwork according to claim 7, characterized in that, The buffer groove is provided with reinforcing ridges along the length of the side plate.

9. The decorative concrete aluminum formwork according to claim 8, characterized in that, The panel, the side panel, and the reinforcing ridge are integrally extruded.

10. The decorative concrete aluminum formwork according to claim 8, characterized in that, The side plate has multiple mounting holes extending along its length. The mounting holes include a first hole and a second hole. The first hole is disposed through the reinforcing ridge, and the second hole is disposed through the bottom wall of the buffer groove. The mounting holes are fitted to the mounting component.

Images