Intelligent detection positioning mechanism for spool and automatic compensation wire arrangement device

Abstract

The utility model discloses an intelligent detection positioning mechanism and an automatic compensation wire arrangement device for a spool, the intelligent detection positioning mechanism for the spool comprises a sliding seat, a first driving mechanism and a detection unit, the sliding seat is connected with a ram in a front-back sliding manner; the detection unit is arranged on the ram and used for detecting the wheel edge position of the spool and sending a signal to an external controller, and the first driving mechanism is arranged on the sliding seat and can drive the ram to slide back and forth so as to adapt to spools of different specifications. And the wire arranging device comprises a fixed seat, a wire arranging wheel, a second driving mechanism and a detection positioning mechanism for the spool. The device is reasonable in structure, wide in application range, convenient to position and beneficial to improving the winding displacement quality.

Description

Technical Field

[0001] This utility model relates to the field of cable laying equipment technology, specifically to an intelligent detection and positioning mechanism and an automatic compensation cable laying device for I-beam reels. Background Technology

[0002] As is well known, an H-beam reel consists of two wheel edges, with a wheel surface between the two wheel edges, which is used for cable routing.

[0003] Errors during batch processing and deformation during use of I-beam bobbins result in inconsistent axial lengths between the two sides of the bobbin. Traditional I-beam bobbin winding simply involves manually determining the distance between the two sides of the bobbin, i.e., the circumferential length of the bobbin, based on a pre-programmed procedure and experience. The winding bobbin is then positioned at the center of the bobbin for a reciprocating winding operation. Lacking detection capabilities, it cannot accurately position and wind the bobbin based on the actual distance between the two sides of a single bobbin, leading to insufficient winding accuracy, inconsistent winding lengths, and non-compliance with production standards. Utility Model Content

[0004] This utility model discloses an intelligent detection and positioning mechanism and an automatic compensation wire guide for H-beam reels. It solves the problems in existing technologies where the wire guide wheel cannot be accurately positioned on the H-beam reel, resulting in low wire guide accuracy, inconsistent wire lengths, and non-compliance with production standards. It features a reasonable structure, wide applicability, and convenient positioning, which improves wire guide quality. The technical solution adopted is as follows:

[0005] An intelligent detection and positioning mechanism for I-beam wheels includes a slide, a first drive mechanism, and a detection unit. A slide block is slidably connected to the slide and the detection unit is disposed on the slide block to detect the position of the wheel edge of the I-beam wheel and send a signal to an external controller. The first drive mechanism is disposed on the slide and can drive the slide block to slide back and forth to adapt to I-beam wheels of different specifications.

[0006] Based on the above technical solution, the detection unit includes two distance detection sensors. The length of the slide block extending out of the slide seat is provided with two symmetrical mounting slots. The two distance detection sensors are embedded in the two mounting slots to detect the positions of the two wheel edges of the I-beam wheel respectively.

[0007] Based on the above technical solution, it also includes a sensing bracket and a proximity switch. The sensing bracket and the proximity switch are respectively fixed on the slide block and the slide base. When the proximity switch recognizes the sensing bracket, it can send a signal to an external controller to facilitate the reset of the slide block.

[0008] Based on the above technical solution, the first drive mechanism includes a first motor, a lead screw, and a lead screw nut that cooperates with the lead screw. The first motor is fixed on the slide block. The lead screw is rotatably connected to the slide block and can rotate under the action of the first motor. The lead screw nut is slidably connected to the slide block. The slide block is fixed on the lead screw nut.

[0009] Based on the above technical solution, the slide block is also provided with a wiring groove to accommodate the wires.

[0010] An automatic compensation cable laying device includes a fixed base, a cable laying wheel, a second drive mechanism, and a detection and positioning mechanism for the I-beam wheel as described above. The detection and positioning mechanism is slidably connected to the fixed base and can slide left and right under the action of the second drive mechanism. The cable laying wheel is fixed on a slide block or slide seat for cable laying, so as to automatically compensate for cable laying.

[0011] Based on the above technical solution, it also includes a mounting base, on which multiple slide rails extending left and right are provided. The mounting base and the slide rails are slidably connected left and right, and the detection and positioning mechanism is fixed on the mounting base.

[0012] Based on the above technical solution, the second drive mechanism includes a second motor, which is fixed on a fixed base and can drive the cable positioning and detection mechanism to slide left and right through a belt drive assembly.

[0013] Based on the above technical solution, the outer cover of the fixed base is provided with a protective cover to protect the detection and positioning mechanism.

[0014] Beneficial effects

[0015] In this invention's detection and positioning mechanism, a slide block is slidably mounted on a slide base, and a detection unit is mounted on the slide block to detect the position of the I-beam wheel's edge. It is applicable to I-beam wheels of different specifications and sizes, offering a wide range of applications and ease of use. The detection unit accurately identifies the distance between the two edges of the I-beam wheel, overcoming the problem of deviations in the distance due to processing errors or deformation. This facilitates precise positioning of the wire-laying wheel, improving wire-laying accuracy, ensuring more uniform wire lengths, and ultimately increasing the wire-laying pass rate.

[0016] In this utility model of a cable guide, the detection and positioning mechanism can slide left and right and connect to the fixed base. The detection and positioning mechanism can slide left and right under the action of the second drive mechanism. During the left and right sliding process of the detection and positioning mechanism, the distance between the detection and positioning mechanism and the two wheel sides is monitored in real time. The cable guide wheel can be quickly and accurately positioned at the axial center position of the wheel surface and the cable guide is automatically compensated. This can achieve accurate cable guide, ensure the quality of cable guide, and meet production standards. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other embodiments can be derived from the provided drawings without creative effort.

[0018] Figure 1 : A three-dimensional structural diagram of the cable inspection mechanism in this utility model;

[0019] Figure 2 : A top view of the structure of the cable inspection mechanism in this utility model;

[0020] Figure 3 Schematic diagram of the three-dimensional structure of the cable tray in this utility model Figure 1 ;

[0021] Figure 4 Schematic diagram of the three-dimensional structure of the cable tray in this utility model Figure 2 ; Detailed Implementation

[0022] The following description and accompanying drawings fully illustrate specific embodiments described herein to enable those skilled in the art to practice them. Some embodiments may include or substitute parts and features of other embodiments. The scope of the embodiments herein encompasses the entire scope of the claims and all available equivalents thereof. Throughout this document, the terms “first,” “second,” etc., are used only to distinguish one element from another without requiring or implying any actual relationship or order between the elements. Indeed, a first element can also be referred to as a second element, and vice versa. Furthermore, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a structure, apparatus, or device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a structure, apparatus, or device. Without further limitation, an element defined by the phrase “comprising one…” does not exclude the presence of other identical elements in the structure, apparatus, or device that includes said element. The various embodiments described herein are presented in a progressive manner, with each embodiment focusing on its differences from other embodiments; similar or identical parts between embodiments can be referred to interchangeably.

[0023] The terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer" used in this document to indicate orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are used solely for the convenience of describing the document and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. In the description herein, unless otherwise specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to mechanical or electrical connections, or internal connections between two elements; they can be direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0024] In this document, unless otherwise stated, the term "multiple" means two or more.

[0025] In this article, the character " / " indicates that the objects before and after it are in an "or" relationship. For example, A / B means: A or B.

[0026] In this article, the term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.

[0027] like Figures 1-2 The intelligent detection and positioning mechanism for I-beam wheels shown includes a slide 3, a first drive mechanism, and a detection unit 1.

[0028] like Figure 1 As shown, the first drive mechanism includes a first motor 5, a lead screw, and a lead screw nut that cooperates with the lead screw. The first motor 5 is fixed on the first end of the slide 3. Both ends of the lead screw are rotatably connected to the slide 3, and bearings are sleeved at the rotatable connection points. The output shaft of the first motor 5 is connected to the lead screw through a coupling, so that the lead screw can rotate under the action of the first motor 5. The lead screw nut is slidably connected to the slide 3, and a slide block 2 is fixed to the lead screw nut, so that the slide block 2 can slide back and forth relative to the slide 3 to adapt to I-beam wheels of different specifications and sizes. In this embodiment, the back-and-forth direction is perpendicular to the axis direction of the I-beam wheel.

[0029] The slide block 2 has two symmetrical mounting slots on its length extending beyond the slide base 3. In this embodiment, the mounting slots and the first motor 5 are located at opposite ends of the slide base 3, that is, the two mounting slots are positioned near the second end of the slide base 3. The detection unit 1 includes two distance detection sensors. The distance detection sensors are existing technologies, such as photoelectric distance sensors, which can be selected by those skilled in the art according to their needs, and will not be described in detail here. The two distance detection sensors are embedded in the two mounting slots to detect the positions of the two wheel edges of the I-beam wheel respectively, thereby determining the actual distance between the two wheel edges of the I-beam wheel, thus enabling precise positioning of the cable guide wheel.

[0030] During operation, the distance detection sensor sends a signal to the external controller, which then controls the left and right displacement of the detection and positioning mechanism to position the cable tray 12.

[0031] like Figure 1 As shown, it also includes a sensing bracket 6 and a proximity switch 4. In this embodiment, the sensing bracket 6 is fixed on the slide block 2, and the proximity switch 4 is fixed on the slide block 3 via a bracket 7. The proximity switch 4 is prior art and will not be described in detail here. When the proximity switch 4 detects the sensing bracket 5, it can send a signal to an external controller, thereby limiting the displacement of the slide block 2 and facilitating the return of the slide block 2 to its initial position.

[0032] like Figure 1 and 2 As shown, the slide 3 is also equipped with a wiring groove to accommodate the wires and make it neater.

[0033] like Figure 3 and 4 An automatic compensation cable laying device is shown, including a fixed base, a mounting base 11, a cable laying wheel 12, a second drive mechanism, and an intelligent detection and positioning mechanism for the I-beam wheel as described above, for automatically compensating cable laying.

[0034] like Figure 3 As shown, the fixed base is provided with multiple slide rails 9 extending left and right. The slide rails 9 are arranged parallel to the axis of the I-beam wheel. The mounting base 11 is slidably connected to the slide rails 9. The slide seat 3 of the detection and positioning mechanism is fixed on the mounting base 11, so that the detection and positioning mechanism can slide left and right and be connected to the fixed base.

[0035] The detection and positioning mechanism can slide left and right under the action of the second driving mechanism. In this embodiment, the second driving mechanism includes a second motor 8, which is fixed on a fixed base and can drive the cable positioning detection mechanism to slide left and right through the belt drive assembly 10. The belt drive assembly 10 is existing technology and will not be described in detail here.

[0036] In this embodiment, as Figure 4 As shown, the cable guide wheel 12 is fixed on the slide block 3 for cable routing. In other embodiments of this utility model, the cable guide wheel 121 can also be fixed on the slide block 2.

[0037] In addition, the mounting base is equipped with a protective cover to protect the detection and positioning mechanism.

[0038] Work process

[0039] First, under the action of the first drive mechanism, the slide ram 2 extends outward from its initial position to facilitate insertion between the two wheel sides;

[0040] Then, the detection unit 1 identifies the size of the distance between the two wheel edges and sends it to the external controller;

[0041] Then, the external controller controls the second drive mechanism to move, causing the detection and positioning mechanism to slide left and right, thus achieving automatic compensation and ensuring that the cable wheel 12 is always positioned at the center of the distance between the two wheel sides.

[0042] After that, the cable guide wheel 12 starts from this point to lay the cable.

[0043] The present invention has been described above by way of example, but the present invention is not limited to the specific embodiments described above. Any modifications or variations made based on the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. An intelligent detection and positioning mechanism for I-beam wheels, characterized in that, It includes a slide (3), a first drive mechanism and a detection unit (1). The slide (3) is slidably connected to a slide block (2). The detection unit (1) is located on the slide block (2) and is used to detect the position of the wheel edge of the I-beam and send a signal to an external controller. The first drive mechanism is located on the slide (3) and can drive the slide block (2) to slide back and forth to adapt to I-beams of different specifications.

2. The intelligent detection and positioning mechanism for I-beam wheels according to claim 1, characterized in that, The detection unit (1) includes two distance detection sensors. The slide block (2) has two symmetrical mounting slots on its length extending out of the slide block (3). The two distance detection sensors are embedded in the two mounting slots to detect the positions of the two wheel edges of the I-beam wheel respectively.

3. The intelligent detection and positioning mechanism for I-beam wheels according to claim 1, characterized in that, It also includes a sensing bracket (6) and a proximity switch (4), which are fixed on the slide block (2) and the slide base (3) respectively. When the proximity switch (4) recognizes the sensing bracket (6), it can send a signal to an external controller to facilitate the reset of the slide block (2).

4. The intelligent detection and positioning mechanism for I-beam wheels according to any one of claims 1 to 3, characterized in that, The first drive mechanism includes a first motor (5), a lead screw, and a lead screw nut that cooperates with the lead screw. The first motor (5) is fixed on the slide (3). The lead screw is rotatably connected to the slide (3) and can rotate under the action of the first motor (5). The lead screw nut is slidably connected to the slide (3) in a forward and backward manner. The slide block (2) is fixed on the lead screw nut.

5. The intelligent detection and positioning mechanism for I-beam wheels according to claim 4, characterized in that, The slide (3) is also fixed with a wiring groove to accommodate the wire.

6. An automatic compensation cable laying device, characterized in that, It includes a fixed base, a cable tray wheel, a second drive mechanism, and an intelligent detection and positioning mechanism for the I-beam wheel as described in any one of claims 1 to 3 and 5. The detection and positioning mechanism is slidable left and right and connected to the fixed base. The detection and positioning mechanism can slide left and right under the action of the second drive mechanism. The cable tray wheel (12) is fixed on the slide block (2) or the slide seat (3) for cable laying, so as to automatically compensate for cable laying.

7. The automatic compensation cable laying device according to claim 6, characterized in that, It also includes a mounting base (11), on which multiple slide rails (9) extend to the left and right. The mounting base (11) and the slide rails (9) are slidably connected to each other to the left and right. The detection and positioning mechanism is fixed on the mounting base (11).

8. The automatic compensation cable laying device according to claim 7, characterized in that, The second drive mechanism includes a second motor (8), which is fixed on a fixed base and can drive the cable positioning detection mechanism to slide left and right through the belt drive assembly (10).

9. The automatic compensation cable laying device according to any one of claims 6 to 8, characterized in that, The fixed base is equipped with a protective cover to protect the detection and positioning mechanism.

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