Non-ferrous alloy blank air hole detection device

Abstract

The utility model discloses a non-ferrous alloy blank air hole detection device which is characterized by comprising a detection box, two sides of the detection box are provided with corresponding supporting tables so that a conveying belt can be arranged in the horizontal direction of the supporting tables, and the top of the detection box is provided with an X-ray detector; the detection box is used for detecting air holes in the non-ferrous alloy blanks conveyed into the detection box; the marking assembly is horizontally mounted on the inner rear wall of the detection box and is used for detecting marks at the air holes of the non-ferrous alloy blanks with the air holes; and the alarm is mounted on the operation table and used for voice warning after the air holes are detected. The marking assembly is arranged in the detection box, so that the marking assembly marks the air hole part of the nonferrous alloy in detection, the air hole part can be conveniently crossed in later processing, and the air hole detection quality of the nonferrous alloy is improved.

Description

Technical Field

[0001] This utility model relates to the field of non-ferrous alloy testing technology, specifically to a device for detecting porosity in non-ferrous alloy billets. Background Technology

[0002] Non-ferrous metal alloys are alloys composed of a non-ferrous metal as the base material and one or more other elements added. Compared with ferrous metals such as iron and steel, non-ferrous metal alloys have many excellent properties. Their strength and hardness are generally higher than those of pure metals, and they possess good comprehensive mechanical properties and corrosion resistance. They are often used to manufacture chemical containers and related equipment parts.

[0003] The existing Chinese utility model patent (application number 201721034178.3) discloses a workpiece porosity detection device, which detects porosity by placing the workpiece in a storage tank with a clamping element and then sealing and inflating the inside of the workpiece. However, this detection method cannot detect air bubbles generated inside the billet produced during the smelting or casting process of non-ferrous alloy billets, thus affecting the production and processing quality of non-ferrous alloys. Utility Model Content

[0004] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a non-ferrous alloy billet porosity detection device to solve the technical problem that existing non-ferrous alloy billet porosity detection devices cannot detect the bubbles generated inside the billet produced during the non-ferrous alloy billet melting or casting process, which affects the production and processing quality of non-ferrous alloys.

[0005] According to the technical solution provided in the embodiments of this application, a non-ferrous alloy billet porosity detection device includes: a detection box with corresponding support platforms on both sides, so that the conveyor belt is arranged along the horizontal direction of the support platforms, and an X-ray detector is provided on the top of the detection box for detecting the internal porosity of the non-ferrous alloy billet conveyed to the detection box.

[0006] A marking component, which is horizontally mounted on the inner rear wall of the detection box, is used to mark the pores in non-ferrous alloy blanks where pores exist.

[0007] An alarm, installed on the control panel, is used to issue a voice alert when an air vent is detected.

[0008] Furthermore, the marking assembly includes a moving mechanism, a robotic arm, and a marking tube. The marking tube is mounted on the front end of the robotic arm for marking non-ferrous alloy blanks with pores after detection. The robotic arm is mounted on a moving plate on the moving mechanism so that the moving mechanism drives the robotic arm to move horizontally, thereby marking different positions of the non-ferrous alloy.

[0009] Furthermore, the moving mechanism includes a slide rail, a moving plate, a rotation drive, a gear, and a rack. The slide rail is horizontally installed inside the detection box, and a mounting groove is provided in the middle of the slide rail. The rack is installed in the mounting groove. The moving plate is slidably installed on the slide rail, and the rotation drive is installed on the moving plate. The gear meshes with the rack and is fixedly connected to the output end of the rotation drive, so that the rotation drive drives the moving plate to move horizontally along the slide rail.

[0010] Furthermore, a connecting pipe is installed on the side of the marking tube, and the connecting pipe is connected to the marking liquid tank installed inside the chassis.

[0011] Furthermore, corresponding sealing mechanisms are provided at the inlet and outlet on both sides of the detection box to seal the inlet and outlet.

[0012] Furthermore, the front end of the testing box is also provided with a transparent observation window for observing the non-ferrous alloy testing inside the testing box.

[0013] Furthermore, the operating table is also equipped with a display screen, which is used to display the non-ferrous alloy detection imaging image inside the detection box.

[0014] Furthermore, the sealing mechanism includes a sealing plate, two telescopic rods, and two telescopic drive components. The two telescopic rods are vertically installed on the bottom sides of the sealing plate, and the bottom of each telescopic rod is fixedly connected to the corresponding telescopic drive component, so that the two telescopic drive components synchronously drive the corresponding telescopic rod to move vertically, thereby pushing the sealing plate to move vertically, and thus opening the inlet and outlet ports on both sides of the detection box.

[0015] In summary, the beneficial effects of this application are as follows:

[0016] 1. By setting up a sealed inspection box equipped with an X-ray detector, non-ferrous alloys are moved along the conveyor belt into the inspection box, and then X-ray penetrating irradiation inspection is carried out in the inspection box, thereby improving the detection efficiency of porosity of non-ferrous alloy billets.

[0017] Second, by setting a marking component inside the testing chamber, the marking component can mark the areas with pores in the non-ferrous alloy being tested, making it easier for subsequent processing to bypass the pores, thereby improving the quality of pore detection in non-ferrous alloys.

[0018] Third, by installing an alarm on the operating table, an alarm will sound when bubbles appear in non-ferrous alloys during X-ray inspection, promptly alerting the operator, avoiding observation errors, and improving the efficiency and quality of non-ferrous alloy porosity detection. Attached Figure Description

[0019] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention from the front view;

[0021] Figure 2 This is a schematic diagram of the overall rear view structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the testing box of this utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of the forward-looking detection box of this utility model;

[0024] Figure 5 This is an exploded structural diagram of the marking component of this utility model.

[0025] The following components are labeled in the diagram: Detection box-100, transparent observation window-110, support platform-200, conveyor belt-300, X-ray detector-400, operating table-500, alarm-510, display screen-520, marking assembly-600, moving mechanism-610, slide rail-611, moving plate-612, rotation drive-component-613, gear-614, rack-pinion-615, robotic arm-620, marking tube-630, sealing mechanism-700. Detailed Implementation

[0026] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the relevant utility model and not intended to limit the utility model. Furthermore, it should be noted that, for ease of description, only the parts relevant to the utility model are shown in the accompanying drawings.

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] A non-ferrous alloy billet porosity detection device, the structure of which is as follows: Figures 1-5As shown, the system includes a testing box 100 with corresponding support platforms 200 on both sides, allowing the conveyor belt 300 to be positioned horizontally along the support platforms 200. This enables the porosity detection device to continuously test the non-ferrous alloy billet, thereby improving the porosity detection efficiency. An X-ray detector 400 is installed on the top of the testing box 100 for detecting internal porosity in the non-ferrous alloy billet conveyed to the testing box 100. A marking component 600 is horizontally installed on the rear inner wall of the testing box 100 to mark the porosity areas of the non-ferrous alloy billet, facilitating subsequent processing beyond the porosity areas and improving the porosity detection quality of the non-ferrous alloy. An alarm 510 is installed on the operating table 500 to sound an alarm, promptly alerting the operator and preventing observation errors.

[0029] As a preferred embodiment, please refer to Figure 3 and Figure 5 The marking assembly 600 includes a moving mechanism 610, a robotic arm, and a marking tube 630. The marking tube 630 is mounted on the front end of the robotic arm, and a connecting pipe is mounted on the side of the marking tube 630. The connecting pipe is connected to a marking liquid tank installed inside the housing. After the X-ray detector 400 detects pores, the robotic arm moves the marking tube 630 to the pore location, thereby spraying the marking paint from the marking tube 630 to mark the non-ferrous alloy blank with pores after detection. This facilitates timely detection of pores in subsequent processing, thereby improving the pore detection quality of non-ferrous alloys. The robotic arm is mounted on a moving plate 612 on the moving mechanism 610, so that the moving mechanism 610 drives the robotic arm to move horizontally, thereby marking different positions of the non-ferrous alloy.

[0030] As a preferred embodiment, please refer to Figure 4 and Figure 5 The moving mechanism 610 includes a slide rail 611, a moving plate 612, a rotation drive 613, a gear 614, and a rack 615. The slide rail 611 is horizontally installed inside the detection box 100. A mounting groove is provided in the middle of the slide rail 611, and the rack 615 is installed in the mounting groove. The moving plate 612 is slidably installed on the slide rail 611, and the rotation drive 613 is installed on the moving plate 612. The gear 614 meshes with the rack 615 and is fixedly connected to the output end of the rotation drive 613, so that the rotation drive 613 drives the gear 614 to rotate, thereby driving the moving plate 612, on which the gear 614 is installed, to move horizontally along the slide rail 611, on which the rack 615 is installed. The mechanical arm installed on the moving plate 612 is adjusted to move horizontally, and the horizontal marking position of the marking tube 630 installed on the mechanical arm is adjusted so that the marking assembly 600 can mark the non-ferrous alloy billet at different positions.

[0031] As a preferred embodiment, please refer to Figure 1 and Figure 3The inlet and outlet of the testing box 100 are equipped with corresponding sealing mechanisms 700. The sealing mechanism 700 includes a sealing plate, two telescopic rods and two telescopic drive components. The two telescopic rods are vertically installed at the bottom of both sides of the sealing plate. The bottom of each telescopic rod is fixedly connected to the corresponding telescopic drive component so that the two telescopic drive components synchronously drive the corresponding telescopic rod to move vertically, thereby pushing the sealing plate to move vertically, thereby opening the inlet and outlet of the testing box 100.

[0032] As a preferred embodiment, please refer to Figure 1 The front end of the testing box 100 is also equipped with a transparent observation window 110 so that the testing personnel can observe the non-ferrous alloy testing process inside the testing box 100 in a timely manner through the transparent observation window 110.

[0033] As a preferred embodiment, please refer to Figure 1 and Figure 2 The operating table 500 is also equipped with a display screen 520, which is electrically connected to the X-ray detector 400 so that the X-ray detector 400 can transmit the detected image to the display screen 520 in a timely manner, thereby displaying the detected image of the non-ferrous alloy billet in the detection box 100, so that the inspector can observe the pores on the non-ferrous alloy billet in a timely manner.

[0034] The working principle of the non-ferrous alloy billet porosity detection device of this utility model is as follows:

[0035] During the porosity detection process of non-ferrous alloy billets, the inspector places the billet on the inlet on the right side of the inspection chamber 100, starts the conveyor belt 300 to transport the non-ferrous alloy to be inspected into the inspection chamber 100, closes the sealing plate on the inlet to seal the inspection chamber 100, starts the X-ray detector 400 to perform penetrating inspection of the non-ferrous alloy billet, and promptly transmits the detected image to the display screen 520 on the operating table 500, indicating the location of the pores. The detection information is also transmitted to the controller, which issues a marking command. This activates the marking assembly 600 installed inside the inspection chamber 100, causing the robotic arm on the marking assembly 600 to move the marking tube 630 at the front end downwards, marking the pores. Simultaneously, the moving mechanism 610 is activated, causing the rotation drive component 613 on the moving mechanism 610 to drive... The rotating gear 614 causes the movable plate 612, on which the gear 614 is mounted, to move along the slide rail 611 on which the rack 615 is mounted, thereby marking different positions on the non-ferrous alloy billet. This facilitates the subsequent processing over the pores, thus improving the quality of pore detection in non-ferrous alloys. When the X-ray detector 400 detects a pore, it connects to the alarm 510 on the operating table 500 to sound an alarm, thus promptly alerting the operator and preventing observation errors. This improves the efficiency and quality of pore detection in non-ferrous alloys. After detection and marking are completed, the sealing mechanism 700 is activated, causing the telescopic drive on the sealing mechanism 700 to extend the telescopic rod, thereby pushing the sealing plate at the outlet of the detection box 100 to move upward and open. This allows the detected non-ferrous alloy billet to move out of the detection box 100 under the conveyor belt 300, thus enabling the pore detection device to continuously detect the non-ferrous alloy billet, thereby improving the efficiency of pore detection in non-ferrous alloys.

[0036] The above description is merely a preferred embodiment of this application and an explanation of the technical principles and solutions employed. Furthermore, the scope of the utility model involved in this application is not limited to the specific combination of the above-described technical features, but should also cover other technical solutions formed by any combination of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.

Claims

1. A device for detecting porosity in non-ferrous alloy billets, characterized in that, include: The testing box (100) has corresponding support platforms (200) on both sides so that the conveyor belt (300) is arranged along the horizontal direction of the support platform (200). The top of the testing box (100) is equipped with an X-ray detector (400) for detecting the internal porosity of the non-ferrous alloy billet conveyed to the testing box (100). A marking component (600) is horizontally mounted on the inner rear wall of the detection box (100) for detecting markings at the pores of non-ferrous alloy blanks where pores exist. An alarm (510), which is mounted on the control panel (500), is used to provide a voice alert upon detection of an air vent.

2. The non-ferrous alloy billet porosity detection device according to claim 1, characterized in that: The marking assembly (600) includes a moving mechanism (610), a robotic arm (620), and a marking tube (630). The marking tube (630) is mounted on the front end of the robotic arm (620) and is used to mark non-ferrous alloy blanks with pores after inspection. The robotic arm (620) is mounted on a moving plate (612) on the moving mechanism (610) so that the moving mechanism (610) drives the robotic arm (620) to move in the horizontal direction, thereby marking different positions of the non-ferrous alloy.

3. The non-ferrous alloy billet porosity detection device according to claim 2, characterized in that: The moving mechanism (610) includes a slide rail (611), a moving plate (612), a rotation drive (613), a gear (614), and a rack (615). The slide rail (611) is horizontally installed inside the detection box (100). A mounting groove is provided in the middle of the slide rail (611), and the rack (615) is installed in the mounting groove. The moving plate (612) is slidably installed on the slide rail (611), and the rotation drive (613) is installed on the moving plate (612). The gear (614) meshes with the rack (615) and is fixedly connected to the output end of the rotation drive (613), so that the rotation drive (613) drives the moving plate (612) to move along the horizontal direction of the slide rail (611).

4. The non-ferrous alloy billet porosity detection device according to claim 2, characterized in that: A connecting pipe is installed on the side of the marking tube (630), and the connecting pipe is connected to the marking liquid tank installed inside the chassis.

5. The non-ferrous alloy billet porosity detection device according to claim 1, characterized in that: The inlet and outlet of the detection box (100) are provided with corresponding sealing mechanisms (700) so that the sealing mechanisms (700) can seal the inlet and outlet.

6. The non-ferrous alloy billet porosity detection device according to claim 1, characterized in that: The front end of the testing box (100) is also provided with a transparent observation window (110) for observing the non-ferrous alloy testing inside the testing box (100).

7. The non-ferrous alloy billet porosity detection device according to claim 1, characterized in that: The operating table (500) is also equipped with a display screen (520), which is used to display the non-ferrous alloy detection imaging image inside the detection box (100).

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