Intelligent module multipath power supply testing device
By designing an intelligent module multi-channel power supply test device, which employs a telescopic rod and side support rod structure, the problem of automating wire harness insertion and removal is solved, improving the integrity and smoothness of power supply testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU GUBEI INTELLIGENT MFG CO LTD
- Filing Date
- 2025-01-17
- Publication Date
- 2026-04-14
AI Technical Summary
Existing power supply testing equipment cannot automate the wire harness insertion and removal process, affecting the integrity and smoothness of the test.
A smart modular multi-channel power supply test device was designed, which adopts a telescopic rod that can move up and down and a side support rod that pushes outward. The control module realizes the automatic pull-out of the test wire harness. Combined with the arc-shaped clamp and sliding buckle structure, the automatic insertion and removal of the wire harness is realized.
It enables automated plugging and unplugging of test harnesses without affecting power supply testing, thus improving testing efficiency and smoothness.
Smart Images

Figure CN224122669U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power supply testing technology, and more specifically, to an intelligent module multi-channel power supply testing device. Background Technology
[0002] A multi-power supply test device is a specialized instrument used to comprehensively test the performance and functionality of systems, devices, or circuits with multiple power inputs. It can simulate various power supply scenarios: It can simulate a variety of complex multi-power supply conditions, such as multiple power supplies of different voltage levels, phase relationships, and power distributions simultaneously supplying power to the device under test, to verify the device's operation under various possible real-world conditions; it can perform electrical performance testing: It can accurately measure and analyze various key electrical parameters in a multi-power supply system, including but not limited to voltage, current, power, frequency, and phase, to determine whether the device under test meets design requirements and relevant standards under multi-power supply conditions; it can simulate and diagnose faults: The device can also simulate various faults that may occur during multi-power supply, such as power outages, short circuits, overvoltage, and undervoltage, helping engineers assess the fault tolerance, fault response mechanisms, and the effectiveness of protection measures of the device under test, so as to promptly identify potential problems and make targeted improvements.
[0003] In existing technologies, during power supply testing, the testing instrument cannot automatically hot-plug the test harness, affecting the integrity and smoothness of multi-channel power supply testing. Therefore, we have made improvements and proposed an intelligent modular multi-channel power supply testing device. Utility Model Content
[0004] The purpose of this invention is to address the problem that current power supply testing designs cannot automatically hot-plug the test harness during the use of the tester, which affects the integrity and smoothness of multi-channel power supply testing.
[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution:
[0006] A smart module multi-channel power supply test device is provided to improve the above-mentioned problems.
[0007] The application is as follows:
[0008] A multi-channel power supply test device for intelligent modules includes a tester, a test interface, and a test harness. The test interface and the test harness are plugged and plugged together. The outer end of the test interface is provided with a linkage slide bar, the inner end of the linkage slide bar is provided with a sliding buckle, the upper end of the sliding buckle is provided with a positioning frame, the upper end of the positioning frame is provided with a telescopic rod, the upper end of the telescopic rod is provided with a moving frame, the inner end of the moving frame is provided with a side support rod, and the outer end of the side support rod is provided with an arc-shaped clamp plate. The arc-shaped clamp plate is in contact with the test harness.
[0009] As a preferred technical solution of this application, the number of arc-shaped clamps is set to two sets, and the two sets of arc-shaped clamps are respectively movably connected to the center of the moving frame, and the outer ends of the arc-shaped clamps are movably connected to side support rods.
[0010] As a preferred technical solution of this application, the side support rod is slidably connected to the movable frame, the lower end of the movable frame is fixedly connected to the telescopic rod, and the telescopic rod is slid up and down along the positioning frame.
[0011] As a preferred technical solution of this application, the lower end of the positioning frame is fixedly connected to the sliding buckle, and the sliding buckle slides back and forth along the linkage slide bar. The inner end of the linkage slide bar includes a slide groove, a slide rod and a linkage spring.
[0012] As a preferred technical solution of this application, it also includes a control module, which is signal-connected to the drive modules of the telescopic rod and the side support rod, respectively.
[0013] As a preferred technical solution of this application, the control module includes a signal processing unit, a drive command generation unit, and a communication unit. The signal processing unit is used to receive externally input command signals that do not require connection to a certain test harness, and to analyze and process the signals. The drive command generation unit generates electrical signal commands to control the telescopic rod drive module based on the signals processed by the signal processing unit. The communication unit is responsible for transmitting the electrical signal commands generated by the drive command generation unit to the telescopic rod drive module to achieve precise control of the telescopic rod's upward movement.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] In the scheme of this application:
[0016] With its adjustable telescopic rod and outward-pushing side support rod, the system can easily and automatically pull out unconnected test harnesses without affecting power supply testing. It can also perform sequential testing of multiple power supplies, automating the plugging and unplugging process and speeding up the testing process. The operator only needs to record the data. Attached Figure Description
[0017] Figure 1 A schematic diagram of the overall structure of a smart module multi-channel power supply test device provided in this application;
[0018] Figure 2 A side sectional view of the test interface of a multi-channel power supply test device for intelligent modules provided in this application;
[0019] Figure 3 This application provides a smart module multi-channel power supply test device. Figure 2 A magnified structural diagram of A in the middle;
[0020] Figure 4 A schematic diagram of the overall structure of a smart module multi-channel power supply test device provided in this application, showing the rear right side;
[0021] Figure 5 This is a cross-sectional view of the moving frame of a multi-channel power supply test device for intelligent modules provided in this application.
[0022] The image shows:
[0023] 1. Tester; 2. Test interface; 3. Test wiring harness; 4. Moving frame; 5. Telescopic rod; 6. Arc-shaped clamp; 7. Side support rod; 8. Sliding buckle; 9. Linkage slider; 10. Positioning frame. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.
[0025] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely illustrates some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model. It should be noted that, unless otherwise specified, the embodiments, features, and technical solutions in the embodiments of this utility model can be combined with each other.
[0026] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0027] like Figure 1-5 As shown, this embodiment proposes a multi-channel power supply test device for intelligent modules, including a tester 1, a test interface 2, and a test harness 3. The test interface 2 and the test harness 3 are plugged and plugged together. The outer end of the test interface 2 is provided with a linkage slide bar 9, the inner end of the linkage slide bar 9 is provided with a sliding buckle 8, the upper end of the sliding buckle 8 is provided with a positioning frame 10, the upper end of the positioning frame 10 is provided with a telescopic rod 5, the upper end of the telescopic rod 5 is provided with a moving frame 4, the inner end of the moving frame 4 is provided with a side support rod 7, and the outer end of the side support rod 7 is provided with an arc-shaped clamp 6. The arc-shaped clamp 6 is in contact with the test harness 3.
[0028] The number of arc-shaped clamps 6 is set to two sets. The two sets of arc-shaped clamps 6 are movably connected to the center of the movable frame 4, and the outer ends of the arc-shaped clamps 6 are movably connected to the side support rods 7.
[0029] The side support rod 7 is slidably connected to the movable frame 4, and the lower end of the movable frame 4 is fixedly connected to the telescopic rod 5. The telescopic rod 5 is slid up and down along the positioning frame 10.
[0030] The lower end of the positioning frame 10 is fixedly connected to the sliding buckle 8. The sliding buckle 8 slides back and forth along the linkage slide bar 9. The inner end of the linkage slide bar 9 includes a slide groove, a slide rod and a linkage spring.
[0031] It also includes a control module, which is signal-connected to the drive modules of the telescopic rod 5 and the side support rod 7, respectively.
[0032] The control module includes a signal processing unit, a drive command generation unit, and a communication unit. The signal processing unit receives externally input command signals that do not require connection to a specific test harness 3, and analyzes and processes the signals. The drive command generation unit generates electrical signal commands to control the movement of the telescopic rod 5 drive module based on the signals processed by the signal processing unit. The communication unit is responsible for transmitting the electrical signal commands generated by the drive command generation unit to the drive module of the telescopic rod 5 to achieve precise control of the upward movement of the telescopic rod 5.
[0033] When this application is used:
[0034] When the tester 1 does not need to be connected to one of the test harnesses 3, the control module directly controls the telescopic rod 5 in the positioning frame 10 to move upward. Specifically, it sends an electrical signal to the drive module of the telescopic rod 5. The drive module drives the hydraulic / pneumatic transmission mechanism of the telescopic rod 5 to move according to the received electrical signal, so that the telescopic rod 5 slides upward along the positioning frame 10.
[0035] The telescopic rod 5 moves upward, pushing the moving frame 4 upward. Since the upper end of the telescopic rod 5 is fixedly connected to the moving frame 4, the linear upward movement of the telescopic rod 5 drives the moving frame 4 to move upward synchronously.
[0036] During the upward movement of the moving frame 4, the side support rod 7 inside the moving frame 4 moves outward along the inside of the moving frame 4 (this movement is directly controlled by the control module and uses the same moving mechanism as the telescopic rod 5). The inner end of the side support rod 7 slides in the groove of the moving frame 4. Since the outer end of the side support rod 7 is movably connected to the arc-shaped clamp 6, when the two sets of side support rods 7 move upward, they respectively generate an outward pushing force on the two sets of arc-shaped clamps 6, so that the two sets of arc-shaped clamps 6 rotate inward about the central connection point with the moving frame 4, thereby ensuring that the test wire harness 3 can be completely pulled out.
[0037] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the utility model, are covered within the scope of the claims of the present utility model.
Claims
1. A smart module multipower supply test device, comprising a tester (1), a test interface (2) and a test harness (3), characterized in that, The test interface (2) is plug-connected with the test harness (3), the outer end of the test interface (2) is provided with a linkage slide bar (9), the inner end of the linkage slide bar (9) is provided with a slide buckle (8), the upper end of the slide buckle (8) is provided with a positioning frame (10), the upper end of the positioning frame (10) is provided with a telescopic rod (5), the upper end of the telescopic rod (5) is provided with a moving frame (4), the inner end of the moving frame (4) is provided with a side support rod (7), the outer end of the side support rod (7) is provided with an arc-shaped clamping plate (6), and the arc-shaped clamping plate (6) is in contact with the test harness (3).
2. The intelligent module multiplexed power supply testing device of claim 1, wherein, The number of the arc-shaped clamping plates (6) is two groups, and the two groups of arc-shaped clamping plates (6) are movably connected with the central moving frame (4) respectively, and the outer end of the arc-shaped clamping plate (6) is movably connected with the side support rod (7).
3. The intelligent module multiplexed power supply testing device of claim 2, wherein, The side support rod (7) is slidably connected with the moving frame (4), the lower end of the moving frame (4) is fixedly connected with the telescopic rod (5), and the telescopic rod (5) is slid up and down along the positioning frame (10).
4. The intelligent module multiplexed power supply testing apparatus of claim 3, wherein, The lower end of the positioning frame (10) is fixedly connected with the slide buckle (8), the slide buckle (8) slides back and forth along the linkage slide bar (9), and the inner end of the linkage slide bar (9) comprises a sliding groove, a sliding rod and a linkage spring.
5. The intelligent module multiplexed power supply testing apparatus of claim 4, wherein, The control module is further included, and the control module is signal-connected with the drive modules of the telescopic rod (5) and the side support rod (7) respectively.
6. The intelligent module multiplexed power supply testing apparatus of claim 5, wherein, The control module comprises a signal processing unit, a drive instruction generating unit and a communication unit, the signal processing unit is used for receiving an externally inputted instruction signal without connecting a certain test harness (3), and analyzing and processing the signal, the drive instruction generating unit generates an electric signal instruction for controlling the action of the telescopic rod (5) drive module based on the signal processed by the signal processing unit, and the communication unit is responsible for transmitting the electric signal instruction generated by the drive instruction generating unit to the drive module of the telescopic rod (5), so as to realize the accurate control of the upward movement of the telescopic rod (5).