Hydrogen ion exchange resin regeneration device

Abstract

The utility model relates to the field of hydrogen ion exchange resin equipment, in particular to a hydrogen ion exchange resin regeneration device which comprises a cleaning cylinder and a cleaning mechanism, the cleaning mechanism is located in the cleaning cylinder and comprises a fixing frame, a rotating piece and a rotating shaft, and the rotating shaft is connected to the fixing frame through a shaft sleeve; and the rotating part comprises a rotating column, the rotating column is connected with the rotating shaft, the longitudinal face of the side wall of the rotating column is connected with a partition plate, the transverse face of the side wall of the rotating column is connected with partition blades, and an annular open groove is formed in the end of the rotating column. By means of the rotating column in the rotating piece and the partition plates and the partition blades connected to the rotating column, a complex flowing mode can be formed in the cleaning barrel, the cleaning effect on the hydrogen ion exchange resin is effectively enhanced, impurities and old ions on the resin can be more thoroughly removed, and the regeneration efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of hydrogen ion exchange resin equipment, and particularly relates to a hydrogen ion exchange resin regeneration device. Background Technology

[0002] In wastewater sampling systems for water treatment, water quality monitoring resins play a crucial role. These resins are primarily used to remove impurity ions from water, achieving water purification. However, with prolonged use, hydrogen ion exchange resins gradually lose their adsorption, ion exchange, and desalination capabilities. This not only affects the efficiency and effectiveness of the water treatment system but also imposes an additional environmental burden. Improper disposal of used resins can pollute soil and water sources, negatively impacting the ecosystem.

[0003] Traditional regeneration methods mainly involve simple acid-base cleaning or replacing the resin. These methods have several significant problems: First, simple regeneration methods are inefficient and the regeneration effect is difficult to guarantee, failing to fully restore the original performance of the resin; second, during the regeneration process, operators need to be frequently exposed to strong acids and other chemicals, increasing the risk of acid burns; third, broken resin particles are difficult to clean thoroughly, further reducing regeneration efficiency and potentially damaging the equipment; finally, the need for frequent resin replacement leads to a significant increase in water production costs.

[0004] To solve the above problems, there is an urgent need to develop a hydrogen ion exchange resin regeneration device. Utility Model Content

[0005] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a hydrogen ion exchange resin regeneration device.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a hydrogen ion exchange resin regeneration device, comprising a cleaning cylinder and a cleaning mechanism, wherein the cleaning mechanism is located inside the cleaning cylinder and includes a fixed frame, a rotating component and a rotating shaft, wherein the rotating shaft is connected to the fixed frame via a bushing.

[0007] The rotating component includes a rotating column connected to a rotating shaft. A partition is connected to the side wall of the rotating column in the longitudinal direction, and a leaf is connected to the side wall of the rotating column in the transverse direction. An annular slot is provided at the end of the rotating column.

[0008] Preferably, the cleaning cylinder includes a cleaning shell and a cleaning cover, the cleaning cover being connected through a demineralized water pipe, and the demineralized water pipe being connected to a fixing frame.

[0009] Preferably, the device further includes a regenerated liquid preparation tank, which is located on one side of the cleaning cylinder, and the lower end of the regenerated liquid preparation tank is connected to an acid inlet pipe.

[0010] Preferably, the bottom of the cleaning cylinder is connected to a water inlet pipe, the water inlet pipe is located below the acid inlet pipe, and the acid inlet pipe passes through the water inlet pipe.

[0011] Preferably, the side wall of the cleaning cylinder is connected to a water outlet pipe, and the water outlet pipe is located on the side away from the regenerant preparation tank.

[0012] Preferably, the side wall of the cleaning cylinder is also connected to a grease outlet pipe, which is on the same side as the water outlet pipe.

[0013] Preferably, valves are installed on the side walls of the acid inlet pipe, water inlet pipe, water outlet pipe, and grease outlet pipe.

[0014] Preferably, a fixed bracket is installed on the side wall of the cleaning cylinder.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] (2) This utility model utilizes the rotating column in the rotating part and the partition and leaf connected to it to form a complex flow pattern in the cleaning cylinder, which effectively enhances the cleaning effect on the hydrogen ion exchange resin, helps to remove impurities and old ions on the resin more thoroughly, and improves the regeneration efficiency.

[0017] (3) The design of the acid inlet pipe in this utility model, which runs through the water inlet pipe, allows the acid and water to be fully mixed before entering the cleaning cylinder, ensuring the accuracy and uniformity of the regeneration solution ratio, thereby improving the effect and stability of the regeneration process.

[0018] (4) This utility model device not only integrates the cleaning function, but also has a regeneration liquid preparation tank and demineralized water pipeline, realizing the whole process from cleaning to regeneration, which greatly simplifies the operation process and reduces the equipment footprint.

[0019] (5) Valves are provided on the side walls of each pipe in this utility model to facilitate the control of water flow and acid flow at different stages, and also to facilitate system maintenance and troubleshooting. In addition, the installation of the fixed bracket provides a stable foundation for the entire device, enhancing the stability and safety of equipment operation. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a front view structural diagram of the present utility model;

[0022] Figure 3 This is a schematic diagram of the cleaning mechanism.

[0023] In the diagram: 1. Cleaning cylinder; 2. Cleaning mechanism; 3. Fixing frame; 4. Rotating component; 5. Rotating shaft; 6. Rotating column; 7. Partition plate; 8. Annular groove; 9. Demineralized water pipe; 10. Regenerated liquid preparation tank; 11. Acid inlet pipe; 12. Water inlet pipe; 13. Water outlet pipe; 14. Grease outlet pipe. Detailed Implementation

[0024] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0025] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0026] Please see Figure 1-3 To achieve the above objectives, this embodiment provides a hydrogen ion exchange resin regeneration device, including a cleaning cylinder 1. The cleaning cylinder 1 is the core part of the hydrogen ion exchange resin regeneration device, used to contain the resin and perform cleaning and regeneration operations. The cleaning cylinder 1 is located at the center of the device and includes a cleaning shell and a cleaning cover.

[0027] In other embodiments, the cleaning tank 1 may be equipped with a PLC (Programmable Logic Controller) and sensors to achieve automated control of the device. The sensors monitor the liquid level, temperature, and pH value inside the cleaning tank 1, and the PLC automatically controls the opening and closing of valves, the rotation speed of rotating parts 4, and the amount of regenerated liquid added according to a preset program.

[0028] In other embodiments, the cleaning mechanism 2 is located inside the cleaning cylinder 1 and includes a fixed frame 3, a rotating component 4, and a rotating shaft 5. The cleaning mechanism 2 is responsible for performing stirring and cleaning operations inside the cleaning cylinder 1 to ensure that the resin and the cleaning solution are in full contact.

[0029] In other embodiments, the fixing frame 3 is located inside the cleaning cylinder 1 and connected to the cleaning cover; the fixing frame 3 is used to support and fix the rotating shaft 5 to ensure the stable operation of the rotating component 4.

[0030] In other embodiments, the rotating component 4 is located inside the cleaning cylinder 1 and is connected to the fixed frame 3 via a rotating shaft 5. The rotating component 4 drives the partition 7 and the baffles to stir the resin and cleaning solution, thereby improving the cleaning efficiency.

[0031] In other embodiments, the rotating shaft 5 is located inside the cleaning cylinder 1 and passes through the fixed frame 3. The rotating shaft 5 is the power transmission component of the rotating part 4, and is connected to the fixed frame 3 through a bushing to drive the rotating part 4 to rotate.

[0032] In other embodiments, the partition 7 and the baffle are connected to the sidewall of the rotating column 6, located on the longitudinal and transverse planes, respectively. The partition 7 and the baffle are used to agitate the resin and cleaning fluid during rotation, ensuring that the resin and cleaning fluid are in full contact.

[0033] In other embodiments, the annular groove 8 is located at the end of the rotating column 6. The annular groove 8 is used to increase the flow channel of liquid during rotation, thereby improving the cleaning effect.

[0034] In other embodiments, the demineralized water pipe 9 penetrates the cleaning cover and is connected to the fixing frame 3. The demineralized water pipe 9 is used to deliver demineralized water into the cleaning cylinder 1 for cleaning the resin.

[0035] In other embodiments, the regenerant preparation tank 10 is located on one side of the washing cylinder 1 and is connected to the washing cylinder 1 via the acid inlet pipe 11. The regenerant preparation tank 10 is used to prepare and store the regenerant for resin regeneration.

[0036] In other embodiments, the acid inlet pipe 11 is located at the bottom of the cleaning cylinder 1 and extends through the water inlet pipe 12. The acid inlet pipe 11 is used to transport the regenerated solution from the regenerated solution preparation tank 10 into the cleaning cylinder 1.

[0037] In other embodiments, the water inlet pipe 12 is located at the bottom of the cleaning cylinder 1, below the acid inlet pipe 11. The water inlet pipe 12 is used to deliver cleaning water into the cleaning cylinder 1 for cleaning the resin.

[0038] In other embodiments, the outlet pipe 13 is located on the side wall of the cleaning cylinder 1, away from the regeneration solution preparation tank 10. The outlet pipe 13 is used to discharge the wastewater after cleaning.

[0039] In other embodiments, the grease outlet pipe 14 is located on the side wall of the washing cylinder 1, on the same side as the water outlet pipe 13. The grease outlet pipe 14 is used to discharge the regenerated resin.

[0040] In other embodiments, valves are located on the side walls of each pipe. The valves are used to control the flow rate and on / off state of the acid inlet pipe 11, water inlet pipe 12, water outlet pipe 13, and grease outlet pipe 14.

[0041] In other embodiments, a fixing bracket is mounted on the side wall of the cleaning cylinder 1. The fixing bracket is used to support and fix the cleaning cylinder 1, ensuring the stability of the device.

[0042] The inner wall and baffles of the cleaning cylinder 1 are coated with polytetrafluoroethylene (PTFE) or Hastelloy to improve acid corrosion resistance.

[0043] The annular groove 8 has an embedded acid-resistant O-ring, and the bushing is made of ceramic-graphite composite material to reduce wear on the rotating shaft 5.

[0044] A neutralization tank (containing CaCO3 packing material) is added to the end of the outlet pipe 13 to treat the acidic wastewater before discharge.

[0045] The grease outlet is designed with a funnel-shaped flare and is equipped with a pneumatic backflushing interface to prevent resin residue from clogging the outlet.

[0046] A coil heat exchanger is integrated inside the regenerated liquid preparation tank 10 to preheat the regenerated liquid using external waste heat, thereby reducing energy consumption.

[0047] The acid / water inlet pipe is covered with an aluminum silicate insulation layer to maintain the stability of the liquid temperature.

[0048] The regeneration endpoint was determined by analyzing changes in resin functional groups online using a near-infrared spectroscopy instrument.

[0049] Working principle:

[0050] Cleaning stage: Open valve 12 on the inlet pipe to inject demineralized water into the cleaning cylinder 1. Start the rotating component 4; the rotating shaft 5 drives the rotating column 6 to rotate. The baffle 7 and the blades stir the resin and demineralized water, ensuring that the resin is in full contact with the cleaning solution. During the cleaning process, wastewater is discharged through the outlet pipe 13.

[0051] Regeneration stage: Close the inlet water pipe valve 12 and open the acid inlet pipe valve 11 to transfer the regenerated solution from the regenerated solution preparation tank 10 to the cleaning cylinder 1. The rotating component 4 continues to rotate, stirring the resin and regenerated solution to ensure complete resin regeneration. During the regeneration process, waste liquid is discharged through the outlet water pipe 13.

[0052] Degreasing stage: After regeneration is complete, close the acid inlet valve 11 and open the grease outlet valve 14 to discharge the regenerated resin from the cleaning cylinder 1. During the degreasing process, demineralized water can be injected appropriately to rinse away any residual regeneration solution and impurities.

[0053] Cyclic operation: The above cleaning, regeneration and degreasing operations can be repeated as needed until the resin achieves the expected cleaning and regeneration effect.

[0054] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A hydrogen ion exchange resin regeneration device, characterized in that: It includes a cleaning drum and a cleaning mechanism. The cleaning mechanism is located inside the cleaning drum and includes a fixed frame, a rotating component, and a rotating shaft. The rotating shaft is connected to the fixed frame via a bushing. The rotating component includes a rotating column connected to a rotating shaft. A partition is connected to the side wall of the rotating column in the longitudinal direction, and a leaf is connected to the side wall of the rotating column in the transverse direction. An annular slot is provided at the end of the rotating column.

2. The hydrogen ion exchange resin regeneration device according to claim 1, characterized by: The cleaning cylinder includes a cleaning shell and a cleaning cover. The cleaning cover is connected to a demineralized water pipe, which is connected to a fixing frame.

3. The hydrogen ion exchange resin regeneration apparatus according to claim 1, characterized by: It also includes a regenerated liquid preparation tank, which is located on one side of the cleaning cylinder, and the lower end of the regenerated liquid preparation tank is connected to an acid inlet pipe.

4. The hydrogen ion exchange resin regeneration apparatus according to claim 3, characterized by: The bottom of the cleaning cylinder is connected to a water inlet pipe, which is located below the acid inlet pipe and passes through the water inlet pipe.

5. The hydrogen ion exchange resin regeneration device according to claim 4, characterized in that: The cleaning cylinder has a water outlet pipe connected to its side wall, and the water outlet pipe is located on the side away from the regenerant preparation tank.

6. A hydrogen ion exchange resin regeneration apparatus according to claim 5, characterized by: The cleaning cylinder is also connected to a grease outlet pipe on its side wall, and the grease outlet pipe is on the same side as the water outlet pipe.

7. A hydrogen ion exchange resin regeneration apparatus according to claim 6, characterized by: Valves are installed on the side walls of the acid inlet pipe, water inlet pipe, water outlet pipe, and grease outlet pipe.

8. The hydrogen ion exchange resin regeneration apparatus according to claim 4, characterized by: A fixed bracket is installed on the side wall of the cleaning cylinder.

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