Environment-friendly treatment equipment for aluminum ash

Abstract

The utility model relates to the technical field of environment-friendly treatment, and discloses aluminum ash environment-friendly treatment equipment which comprises a bottom plate, the top of the bottom plate is fixedly connected with a vibrating screen box, the right side of the exterior of the vibrating screen box is fixedly connected with a placing plate, the top of the vibrating screen box is fixedly connected with a crushing box, and the top of the placing plate is fixedly connected with a vibrating screen mechanism. A reciprocating smoothing mechanism is fixedly connected to the left side of the outer portion of the containing plate, the vibrating screen mechanism comprises a motor, and a driving wheel is fixedly connected to the driving end of the motor. According to the aluminum ash vibrating screen, the motor can drive the concave-convex wheel to vibrate the screen plate through the driving rod, then materials can be screened, the screen plate can move in the vibrating screen box under the action of the spring by striking the screen plate through the concave-convex wheel, and the vibrating screen can enable aluminum ash to be in a continuous vibrating state in equipment; and the aluminum ash is prevented from blocking a pipeline or equipment due to accumulation and caking.

Description

Technical Field

[0001] This utility model relates to the field of environmental protection treatment technology, and in particular to an environmental protection treatment device for aluminum ash. Background Technology

[0002] The electrolytic aluminum production process generates a large amount of aluminum ash. Environmentally friendly aluminum ash treatment equipment can be installed directly near the electrolytic aluminum workshop to promptly process the generated aluminum ash, recover the metallic aluminum, reduce the waste of metal resources, and simultaneously treat the remaining ash in a harmless manner, reducing environmental pollution.

[0003] Some existing aluminum ash environmental protection treatment equipment is based on the magnetic difference between ferromagnetic impurities in aluminum ash and aluminum. When aluminum ash passes through the magnetic field area of ​​a magnetic separator, the ferromagnetic impurities are attracted by the magnetic field and adsorbed onto the magnet of the magnetic separator, while non-magnetic substances such as aluminum pass through smoothly, thereby achieving the separation of ferromagnetic impurities from aluminum.

[0004] However, in actual use, without a vibrating screen, aluminum ash will accumulate and clog inside the equipment, especially when the processing volume is large, which will seriously affect the smoothness of the entire processing process, reduce the processing volume per unit time, and cause a significant drop in processing efficiency. In response to the above problems, an environmentally friendly aluminum ash treatment equipment is proposed. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an environmentally friendly aluminum ash treatment device, which aims to improve the problem that some existing devices cannot vibrate and screen aluminum ash.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An environmentally friendly aluminum ash treatment device includes a base plate, a vibrating screen box fixedly connected to the top of the base plate, a placement plate fixedly connected to the outer right side of the vibrating screen box, a crushing box fixedly connected to the top of the vibrating screen box, a vibrating screen mechanism fixedly connected to the top of the placement plate, and a reciprocating smoothing mechanism fixedly connected to the outer left side of the placement plate.

[0008] The vibrating screen mechanism includes a motor, a drive wheel fixedly connected to the drive end of the motor, a belt sleeved on the outside of the drive wheel, a crushing component fixedly connected inside the crushing box, a driven wheel fixedly connected to the outside of the crushing box, a fixing component fixedly connected inside the vibrating screen box, a screen plate slidably connected inside the vibrating screen box, the motor fixedly connected to the top of the placement plate, a drive rod fixedly connected to the drive end of the motor, and multiple concave cams fixedly connected to the outside of the drive rod.

[0009] As a further description of the above technical solution:

[0010] The crushing assembly includes a crushing roller, with multiple crushing blades fixedly connected to the outside of the crushing roller. Auxiliary rollers are rotatably connected to both the front and rear sides of the inside of the crushing box, and the outside of the crushing roller is rotatably connected to the outside of the crushing box.

[0011] As a further description of the above technical solution:

[0012] The fixing component includes a connecting plate, a sliding rod is slidably connected inside the connecting plate, a spring is sleeved on the outside of the sliding rod, and the outside of the connecting plate is fixedly connected to the four corners inside the vibrating screen box;

[0013] As a further description of the above technical solution:

[0014] The reciprocating smoothing mechanism includes a driving bevel gear, a driven bevel gear fixedly connected to the top of the placement plate, a transmission rod fixedly connected to the bottom of the driven bevel gear, an eccentric wheel fixedly connected to the bottom of the transmission rod, a rotating plate rotatably connected to the outside of the eccentric wheel, a sliding plate rotatably connected to the other end of the rotating plate, a fixed plate fixedly connected to the outside of the sliding plate, a smoothing plate rotatably connected to the outside of the fixed plate, a movable plate fixedly connected to the bottom of the base plate, and a placement box fixedly connected to the top of the movable plate.

[0015] As a further description of the above technical solution:

[0016] A support frame is fixedly connected to the top of the placement plate, and the outside of the motor is in contact with the bottom of the support frame;

[0017] As a further description of the above technical solution:

[0018] The outside of the sieve plate is in contact with the outside of the connecting plate, and the outside of the sliding rod is slidably connected to the inside of the sieve plate;

[0019] As a further description of the above technical solution:

[0020] A placement frame is fixedly connected to the bottom left side of the vibrating screen box, and the external part of the transmission rod is rotatably connected to the inside of the placement frame;

[0021] As a further description of the above technical solution:

[0022] One end of the spring is fixedly connected to the outside of the connecting plate, and the other end of the spring is fixedly connected to the outside of the sieve plate.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, driven by a motor, the motor drives a concave cam to vibrate the screen plate via a drive rod, thereby enabling the screening of materials. The concave cam strikes the screen plate, causing the screen plate to move inside the vibrating screen box under the action of a spring. The vibrating screen keeps the aluminum ash in a state of continuous vibration inside the equipment, preventing the aluminum ash from accumulating and clumping, thus avoiding blockage of pipes or equipment.

[0025] 2. In this utility model, the eccentric wheel can drive the rotating plate to rotate. Under the rotation of the rotating plate, the rotating plate can drive the fixed plate to move through the sliding plate. Then, the smoothing plate at the bottom of the fixed plate can smooth the objects inside the drive rod. When the smoothed aluminum ash enters the subsequent processing equipment, it can be more evenly distributed, making the subsequent processing more stable and efficient. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of an environmentally friendly aluminum ash treatment device proposed in this utility model;

[0027] Figure 2 This is a schematic diagram of the driven wheel of an aluminum ash environmental protection treatment device proposed in this utility model;

[0028] Figure 3 This is a schematic diagram of the concave cam structure of an aluminum ash environmental protection treatment device proposed in this utility model;

[0029] Figure 4 This is a schematic diagram of the structure of a sieve plate for an environmentally friendly aluminum ash treatment device proposed in this utility model.

[0030] Figure 5 for Figure 2 Enlarged view of point A in the middle;

[0031] Figure 6 for Figure 4 Enlarged view of point B in the middle.

[0032] Legend:

[0033] 1. Base plate; 2. Vibrating screen box; 3. Crushing box; 4. Placement plate; 5. Motor; 6. Support frame; 7. Drive wheel; 8. Belt; 9. Crushing roller; 10. Crushing blade; 11. Driven wheel; 12. Auxiliary roller; 13. Drive rod; 14. Concave cam; 15. Drive bevel gear; 16. Driven bevel gear; 17. Transmission rod; 18. Eccentric wheel; 19. Rotating plate; 20. Sliding plate; 21. Fixed plate; 22. Smoothing plate; 23. Placement box; 24. Moving plate; 25. Screen plate; 26. Connecting plate; 27. Sliding rod; 28. Spring; 29. ​​Placement frame. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Reference Figures 1 to 3 This utility model provides an embodiment of an aluminum ash environmental protection treatment device, including a base plate 1. The base plate 1 is the basic support component of the entire device, cast from high-strength carbon steel, possessing good load-bearing capacity and stability. Its surface is treated with anti-rust coating, effectively resisting the corrosion of humid environments and chemicals, extending the service life of the device. A vibrating screen box 2 is fixedly connected to the top of the base plate 1. The outer shell of the vibrating screen box 2 is made of stainless steel plate of moderate thickness, which is not only sturdy and durable but also has a certain degree of corrosion resistance. A placement plate 4 is fixedly connected to the right side of the vibrating screen box 2. The placement plate 4 is made of aluminum alloy, which is lightweight and has good strength. A crushing box 3 is fixedly connected to the top of the vibrating screen box 2. The crushing box 3 is made of high-manganese steel, which has extremely high wear resistance and toughness. A vibrating screen mechanism is fixedly connected to the top of the placement plate 4. A reciprocating smoothing mechanism is fixedly connected to the left side of the placement plate 4. The reciprocating smoothing mechanism includes a driving bevel gear 15, which is made of high-quality alloy steel and has undergone precision machining and heat treatment processes, possessing good wear resistance and transmission efficiency. A driven bevel gear 16 is fixedly connected to the top of the placement plate 4;

[0036] Driven bevel gear 16 meshes with driving bevel gear 15, transmitting power and changing direction through gear transmission. A transmission rod 17, a solid metal shaft with high strength and rigidity, is fixedly connected to the bottom of driven bevel gear 16. Its function is to transmit the rotational motion of driven bevel gear 16 to eccentric wheel 18. An eccentric wheel 18 is fixedly connected to the bottom of transmission rod 17, and a rotating plate 19 is rotatably connected to the outside of eccentric wheel 18. The eccentric wheel 18 is circular, but its axis has a certain eccentricity with the center of rotation. When the eccentric wheel 18 rotates with transmission rod 17, it produces periodic eccentric motion. A sliding plate 20 is rotatably connected to the other end of rotating plate 19, and a fixed plate 21 is fixedly connected to the outside of sliding plate 20. A smoothing plate 22, made of rubber, is rotatably connected to the outside of fixed plate 21, possessing a certain degree of flexibility and elasticity. When the sliding plate 20 reciprocates, it drives the smoothing plate 22 to reciprocate and smooth the aluminum ash surface, making the aluminum ash more evenly distributed during the processing. A movable plate 24 is fixedly connected to the bottom of the base plate 1, and a placement box 23 is fixedly connected to the top of the movable plate 24. The placement box 23 is used to collect and store the processed aluminum ash or other materials. The placement box 23 is made of stainless steel, which is corrosion-resistant and easy to clean. Its internal space is large enough to meet the storage needs of a certain amount of material.

[0037] The vibrating screen mechanism includes a motor 5, which is a high-performance three-phase asynchronous motor, characterized by high efficiency, energy saving, and stable operation. A drive wheel 7 is fixedly connected to the drive end of the motor 5. The drive wheel 7 is made of high-quality cast iron, precision-machined, with a smooth surface and moderate hardness, allowing it to tightly cooperate with the belt 8 for efficient power transmission. A belt 8 is fitted around the drive wheel 7. The belt 8 is made of high-strength rubber with internal reinforcing fibers, providing good wear resistance and flexibility, and enabling stable power transmission between the drive wheel 7 and the driven wheel 11. A crushing assembly is fixedly connected inside the crushing box 3. This assembly includes a crushing roller 9, made of high-strength alloy steel. Its surface undergoes a special heat treatment process, significantly increasing its hardness and effectively addressing the hardness of aluminum ash. Multiple crushing blades 10 are fixedly connected to the outside of the crushing roller 9. These blades are made of ultra-hard alloy material, finely ground, sharp, and durable. Driven by the crushing roller 9, they rotate at high speed, powerfully cutting and crushing the aluminum ash.

[0038] Auxiliary rollers 12 are rotatably connected to both the front and rear sides of the crushing box 3. Crushing rollers 9 are rotatably connected to the outside of the crushing box 3. Driven wheels 11 are fixedly connected to the outside of the crushing box 3. A fixing assembly is fixedly connected inside the vibrating screen box 2. The fixing assembly includes a connecting plate 26. A sliding rod 27 is slidably connected inside the connecting plate 26. A spring 28 is sleeved on the outside of the sliding rod 27. The connecting plate 26 is fixedly connected to the four corners inside the vibrating screen box 2. A screen plate 25 is slidably connected inside the vibrating screen box 2. The motor 5 is fixedly connected to the top of the placement plate 4. A drive rod 13 is fixedly connected to the drive end of the motor 5. The drive rod 13 is a solid, high-strength metal shaft that has undergone heat treatment, possessing good strength and toughness. Multiple concave cams 14 are fixedly connected to the outside of the drive rod 13. The special shape design of the concave cams 14 allows them to generate periodic undulating motion when rotated under the drive of the drive rod 13, thereby providing a unique driving force for other components of the vibrating screen mechanism and enhancing the vibrating screen effect.

[0039] Reference Figures 3 to 5 A support frame 6 is fixedly connected to the top of the placement plate 4. The outside of the motor 5 is in contact with the bottom of the support frame 6. The outside of the screen plate 25 is in contact with the outside of the connecting plate 26. The outside of the sliding rod 27 is slidably connected to the inside of the screen plate 25. A placement frame 29 is fixedly connected to the bottom left side of the vibrating screen box 2. The outside of the transmission rod 17 is rotatably connected to the inside of the placement frame 29. One end of the spring 28 is fixedly connected to the outside of the connecting plate 26, and the other end of the spring 28 is fixedly connected to the outside of the screen plate 25.

[0040] Working principle: By starting the motor 5, the motor 5 drives the drive wheel 7 to rotate. The rotation of the drive wheel 7 drives the driven wheel 11 to rotate through the belt 8, which in turn drives the crushing roller 9 to rotate. The rotation of the crushing roller 9 drives the crushing blade 10 to crush materials. Driven by the motor 5, the motor 5 drives the concave cam 14 to vibrate the screen plate 25 through the drive rod 13, thereby achieving material screening. The impact of the concave cam 14 on the screen plate 25 causes the screen plate 25 to move inside the vibrating screen box 2 under the action of the spring 28.

[0041] Driven by motor 5, the driven bevel gear 16 rotates. The rotation of the driven bevel gear 16 drives the eccentric wheel 18 to rotate via transmission rod 17. The rotation of the eccentric wheel 18 drives the rotating plate 19 to rotate. The rotation of the rotating plate 19 drives the fixed plate 21 to move via sliding plate 20. This allows the smoothing plate 22 at the bottom of the fixed plate 21 to smooth the objects inside the drive rod 13.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An aluminum ash environment-friendly treatment equipment comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a vibrating screen box (2), the right side of the vibrating screen box (2) is fixedly connected to a placement plate (4), the top of the vibrating screen box (2) is fixedly connected to a crushing box (3), the top of the placement plate (4) is fixedly connected to a vibrating screen mechanism, and the left side of the placement plate (4) is fixedly connected to a reciprocating smoothing mechanism. The vibrating screen mechanism includes a motor (5), a drive wheel (7) is fixedly connected to the drive end of the motor (5), a belt (8) is sleeved on the outside of the drive wheel (7), a crushing component is fixedly connected inside the crushing box (3), a driven wheel (11) is fixedly connected to the outside of the crushing box (3), a fixing component is fixedly connected inside the vibrating screen box (2), a screen plate (25) is slidably connected inside the vibrating screen box (2), the motor (5) is fixedly connected to the top of the placement plate (4) on the outside, a drive rod (13) is fixedly connected to the drive end of the motor (5), and multiple concave cams (14) are fixedly connected to the outside of the drive rod (13).

2. The aluminum ash environment-friendly treatment equipment according to claim 1, characterized in that: The crushing assembly includes a crushing roller (9), and multiple crushing blades (10) are fixedly connected to the outside of the crushing roller (9). Auxiliary rollers (12) are rotatably connected to both the front and rear sides of the inside of the crushing box (3). The outside of the crushing roller (9) is rotatably connected to the outside of the crushing box (3).

3. The aluminum ash environment-friendly treatment equipment according to claim 1, characterized in that: The fixing component includes a connecting plate (26), a sliding rod (27) is slidably connected inside the connecting plate (26), a spring (28) is sleeved on the outside of the sliding rod (27), and the outside of the connecting plate (26) is fixedly connected to the four corners inside the vibrating screen box (2).

4. The aluminum ash environmentally friendly treatment equipment according to claim 1, characterized in that: The reciprocating smoothing mechanism includes a driving bevel gear (15), a driven bevel gear (16) fixedly connected to the top of the placement plate (4), a transmission rod (17) fixedly connected to the bottom of the driven bevel gear (16), an eccentric wheel (18) fixedly connected to the bottom of the transmission rod (17), a rotating plate (19) rotatably connected to the outside of the eccentric wheel (18), a sliding plate (20) rotatably connected to the other end of the rotating plate (19), a fixed plate (21) fixedly connected to the outside of the sliding plate (20), a smoothing plate (22) rotatably connected to the outside of the fixed plate (21), a moving plate (24) fixedly connected to the bottom of the base plate (1), and a placement box (23) fixedly connected to the top of the moving plate (24).

5. The aluminum ash environmentally friendly treatment equipment according to claim 1, characterized in that: The top of the placement plate (4) is fixedly connected to a support frame (6), and the outside of the motor (5) is in contact with the bottom of the support frame (6).

6. The aluminum ash environmentally friendly treatment equipment according to claim 3, characterized in that: The outside of the sieve plate (25) is in contact with the outside of the connecting plate (26), and the outside of the sliding rod (27) is slidably connected to the inside of the sieve plate (25).

7. The aluminum ash environmental protection treatment equipment according to claim 4, characterized in that: The bottom left side of the vibrating screen box (2) is fixedly connected to a placement frame (29), and the external transmission rod (17) is rotatably connected to the inside of the placement frame (29).

8. The aluminum ash environmentally friendly treatment apparatus according to claim 3, characterized in that: One end of the spring (28) is fixedly connected to the outside of the connecting plate (26), and the other end of the spring (28) is fixedly connected to the outside of the sieve plate (25).

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